CN100463788C - Material distribution method of marbling imitated ceramic brick and material distribution equipment - Google Patents
- ️Wed Feb 25 2009
Info
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Publication number
- CN100463788C CN100463788C CNB2005101011004A CN200510101100A CN100463788C CN 100463788 C CN100463788 C CN 100463788C CN B2005101011004 A CNB2005101011004 A CN B2005101011004A CN 200510101100 A CN200510101100 A CN 200510101100A CN 100463788 C CN100463788 C CN 100463788C Authority
- CN
- China Prior art keywords
- bucket
- master pattern
- masterplate
- distributing
- big Prior art date
- 2005-11-03 Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000463 material Substances 0.000 title claims abstract description 109
- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000000919 ceramic Substances 0.000 title claims abstract description 22
- 239000011449 brick Substances 0.000 title description 12
- 230000007704 transition Effects 0.000 claims abstract description 22
- 239000004579 marble Substances 0.000 claims abstract description 5
- 239000000843 powder Substances 0.000 claims description 38
- 239000004744 fabric Substances 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 13
- 239000003595 mist Substances 0.000 claims description 9
- 239000000945 filler Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000005498 polishing Methods 0.000 claims description 4
- 239000003086 colorant Substances 0.000 claims description 3
- 230000001788 irregular Effects 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000002657 fibrous material Substances 0.000 abstract 1
- 238000005245 sintering Methods 0.000 abstract 1
- 210000003462 vein Anatomy 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- 238000005516 engineering process Methods 0.000 description 6
- 239000004575 stone Substances 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 241000227425 Pieris rapae crucivora Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Finishing Walls (AREA)
Abstract
A material distributing method for making ceramic tile with marble vein includes such steps as preparing a carved template according to designed pattern, filling the material for the pattern in it, moving it to a position above mould core, falling the material, applying the fiber material via screen, filling transition material, filling basic material, pressing and sintering.
Description
Technical field:
The present invention relates to the moulding process of Ceramic Tiles, refer in particular to a kind of distributing method and apparatus for distributing of marbling imitated Ceramic Tiles.
Background technology:
Producing floor tile all is at imitation natural granite stone and marmorean pattern effect in fact.Up to the present micro-powder brick and illusion-colour micro-powder brick have been the tidemark of ceramic polished floor tile.Making the hachure pattern on the floor tile surface, all was to adopt to ooze flower process in the past.But pattern permeating tile is high-grade inadequately, and internal performances such as its soil resistance, water absorption rate are nothing like micro-powder brick, so the polished bricks production technology has become the technology that the industry is thirsted for tackling key problem all the time.Once had and designed relevant equipment but complex process, investment are big, energy consumption is big, volume is big, be difficult to allow Production of Ceramics producer accept, therefore, if the apparatus for distributing of can design that a cover volume is little, efficient is high, small investment, a cover that abundant, the imitative stone effect of simple in structure, colour image is true to nature being copied natural marble lines texture is the breakthrough of new technology again of ceramic polished floor tile industry, make floor tile step a higher class.
Summary of the invention:
The objective of the invention is to overcome the deficiencies in the prior art part, a kind of method and apparatus for distributing that can pass through with cloth is provided, make the ceramic polished floor tile of imitating natural marble lines texture, its pattern can lead to die change version cloth and go out various pattern, and production efficiency improves greatly.
For realizing that purpose of the present invention method provided by the invention is: at first the master pattern material is loaded on one and cuts on the masterplate of filler column by layout, the top of the lower mold core of mobile then masterplate to the die cavity, subsequently the master pattern material is pushed away to fall and carry out the windrow first time on the lower mold core, the master pattern material is irregular stacking yard state on lower mold core, in die cavity, sieve the line material with a line material small bucket that is stamped screen cloth then, behind the long-pending certain thickness of the line stockpile that is sieved, and then filling transition material, so just with the line feed collet on the slope of the windrow first time, fill base-material then, repressed, burn till, make Ceramic Tiles after the polishing with marble nature lines texture.
In the said method, after the first time, windrow was finished, also available one pricks ditch mechanism pricked out the V-type ditch with windrow, and inserts one or both colorants in ditch.
Can earlier the master pattern material be passed through preformer body plan piece in the said method.
For realizing that purpose of the present invention equipment provided by the invention is: but it mainly pushes away powder frame, second by first and pushes away powder frame, the 3rd and push away that three layers of relative motion that the powder frame forms push away powder frame and masterplate, the big bucket of master pattern, the big bucket of base-material, basic material small bucket, the big bucket of line material, line material small bucket, the big bucket of transition material, transition material small bucket, base plate is formed, described masterplate is placed on above the base plate, this masterplate cuts into the column of filler by layout, and basic material small bucket is installed in first and pushes away on the powder frame; Transition material small bucket, line material small bucket, masterplate are installed in second successively and push away on the powder frame; The declivity flap of line material small bucket has stainless steel mesh; The top of base material small bucket, transition material small bucket, line material small bucket correspondence respectively is provided with the big bucket of base-material, the big bucket of transition material and the big bucket of line material; The top of masterplate is provided with the big bucket of the master pattern that can move forward and backward oscilaltion.
Described pushing away the 3rd is equipped with bundle ditch mechanism on the powder frame.
The described clamp dog mechanism that is provided with a master pattern powder in the place suitable for reading of the big bucket of master pattern material correspondence.
The mould bar of described bundle ditch mechanism is V-shaped.
Described forming machanism adopts precompressed roller and conveyer belt to pressure, roller and the roller structure to pressure, and the micro mist of micro mist hopper is suppressed laggardly to go in the big bucket of master pattern material through forming machanism.
In sum, compared with prior art, ceramic distributing of the prior art generally is that 2 kinds～4 kinds micro mist material are fallen in little bucket or the grid equably, and cloth presents a kind of even, fine and smooth surface decoration effect to die cavity then.Yet to be local pattern inhomogeneous and whole structure is evenly coordinated and have irregular bag lines to be presented on the brick face for the effect that method and apparatus cloth of the present invention goes out.The about 5mm of thick lines, the about 1mm of fineness lines, adopt the thickness line to combine, and can also be in the be translucent layered effect of block or multiple color of brick face, its comprehensive surface decoration effect and lithotome are quite similar, the surface of Ceramic Tiles is that the compacting of ultra micro powder forms the inherent high-quality performance of tool micro-powder brick.Simultaneously equipment of the present invention has relatively simple, efficient is high, volume is little, energy consumption is low, outstanding advantage such as effect stability, and be that the example per minute is produced more than 3.5 times with 800 * 800 bricks.
Description of drawings:
Accompanying
drawing1 is cloth process sketch of the present invention;
Accompanying
drawing2 is apparatus for distributing structural principle schematic diagram of the present invention;
Accompanying
drawing3 is pricked the mould bar structural representation of ditch mechanism for the present invention;
Accompanying drawing 4 pushes away powder frame single face cutaway view for the present invention;
Accompanying
drawing5 is stencil structure schematic diagram of the present invention.
The specific embodiment:
Below in conjunction with a preferred embodiment method and apparatus of the present invention is further specified,
See shown in accompanying
drawing1～accompanying drawing 5:
This preferred embodiment is adopted three layers and is pushed away powder frame (seeing shown in Figure 4), base material
small bucket8 is installed in first and pushes away on the powder frame A, transition material
small bucket12, line material
small bucket15 and 16,
masterplate18 are installed in second by illustrated order and push away on the powder frame B,
bundle ditch mechanism19 is installed in the 3rd and pushes away on the powder frame C, but three layers push away the relative motion of powder frame.With three kinds of particulate material: pale yellow 20%, common white material 60%, pale
red material20% mixes in the
big bucket7 of back dress base-material, and base-material falls into basic material
small bucket8 through the
big bucket7 of base-material.The transition material is by translucent white material 40%, super-white marerial 20%, and pale
red material20% is mixed into the semi-homogeneous state
big bucket11 of transition material of packing into through
special blender10 and falls into transition material
small bucket12 again after disintegrating machine is broken into micro mist respectively.With pale red material and translucent white material respectively in accordance with regulations technology be broken into the lines material
big bucket13 of line material and 14 of packing into and fall into line material
small bucket15,16 again, line material small bucket feed opening is wide to be 20mm, and is covered with one 60 purpose stainless steel mesh.Masterplate 18 is to adopt the column (seeing shown in the accompanying drawing 5) that cuts into filler by layout, and thickness is 8mm, and glacing flatness is≤0.1mm, and the surface is very smooth.Velocity of rotation by four rollers is rotated in the ratio of design, thereby the proportioning that obtains powder is pale
yellow material25%, translucent white material 40%, super-white marerial 20%, pale
red material15%, wherein the translucent white material is pressed into loose bulk (if adopting
roller22,26 precompressed then can obtain the stratiform or the block effect of multiple color) in advance through a plurality of
precompressed rollers21, sends into the
big bucket17 of master pattern material behind
conveyer belt25 and blank device 20.The
big bucket17 of master pattern material can move forward and backward and oscilaltion.When the
big bucket17 of master pattern material during to masterplate 18 clothes,
prick ditch mechanism19 and move backward to the position of not colliding hopper, the
big bucket17 of master pattern drops to default position, open the sluices to masterplate 18 clothes and mobile backward, cloth
big bucket17 closed shutters of intact back master pattern material and rising reset,
prick ditch mechanism19 and move forward to the position that aligns with masterplate this moment, finished the charging work of all material this moment.
See shown in accompanying
drawing1～accompanying
drawing2, when the press compacting finishes, provide and allow the cloth signal, first pushes away powder frame A moves forward to the mould that
masterplate18 aligns press, and
masterplate18 is directly over
lower mold core3 at this moment, and
lower mold core3 descends the first time (seeing Fig. 1 cloth process 1), the decline degree of depth is 10mm, powder in the masterplate falls into die cavity 4, and the cross section is slick and sly stacking yard shape, is local windrow state on the lower mold core face.When
lower mold core3 descends,
prick ditch mechanism19 usefulness cylinders and will prick ditch mould bar (see figure 3) and stretch in the die cavity powder is bundled into V-arrangement ditch (seeing Fig. 1 cloth process 2), pricked exhaust hood and withdrawn.Pushing away in
succession masterplate18, line material
small bucket15 and 16, transition material
small bucket12 of powder frame B this moment second moves backward, when line material
small bucket15 and 16 moves to cavity side, begin vibration, purpose is to stop vibration after the line material (seeing Fig. 1 cloth process 3) of the about 1～2mm of sieve one deck in die cavity has sieved, and screen cloth no longer leaks powder when stopping to vibrate.When transition material
small bucket12 moves to cavity side, open the sluices and vibrate filler in die cavity with cylinder, complete the back and wipe (seeing Fig. 1 cloth process 4) off.Have the line feed collet of 1～2mm this moment between master pattern material and transition material.Mould descends for the second time and recharges base-material (seeing Fig. 1 cloth process 5) then, the about 22mm of the decline degree of depth, pushing away the powder frame basic material
small bucket8 of ining succession then moves backward in the die cavity filler and wipes off, completing material pusher powder frame resets, press compacting (seeing Fig. 1 cloth process 6) after lower mold core descends for 3 three times, overall process circulates with this.The green compact of compacting are polishing again after burning till, and the thickness of polishing is 1.3mm, and this moment, default superficial makings effect all presented.
Wherein, master pattern material and transition material adopt the process of powder process, batching and the broken micro mist of conventional super micro-powder brick, and moisture content is that 6% ± 0.2%, 80 mesh sieve clouts are 10%～15% fineness.The moisture content of line material is 3% ± 0.2%, and fineness is 100
mesh screen residues8% ± 1%.
Designed pre-compression functions in the roller ingredient sector of pattern material, the micro mist of multiple different colours such as a kind, 2 kinds or 4 kinds is through
conveyer belt25 time, be pressed into bulk by
precompressed roller21,22,26, adjust precompressed roller and the height of belt and the gap of roller and roller, can adjust the block intensity of compacting, be cut into the bulk of default size then through
blank device20, it is stand-by to fall into the big bucket of
master pattern material17 through swash plate.The method is to allow the brick face of institute's cloth that layered effect is arranged, and particularly utilizes the technology of translucent material, makes translucent material have very strong natural stone sense effect at ceramic brick surface.
In addition, transition material and master pattern material can adopt micro mist, also can adopt the made powder of common spray tower, obtain multiple different pattern decorative effect by changing powdery row material characteristic or color.
The embodiment of the above is preferred embodiment of the present invention only, is not to limit practical range of the present invention with this, so the equivalence that all methods according to the present invention, structure and principle are done changes, all should be covered by in protection scope of the present invention.
Claims (8)
1. the apparatus for distributing of a marbling imitated Ceramic Tiles, it is characterized in that: but it mainly pushes away powder frame, second by first and pushes away powder frame, the 3rd and push away that three layers of relative motion that the powder frame forms push away powder frame and masterplate, the big bucket of master pattern, the big bucket of base-material, basic material small bucket, the big bucket of line material, line material small bucket, the big bucket of transition material, transition material small bucket, base plate is formed, described masterplate is placed on above the base plate, this masterplate cuts into the column of filler by layout, and basic material small bucket is installed in first and pushes away on the powder frame; Transition material small bucket, line material small bucket, masterplate are installed in second successively and push away on the powder frame; The declivity flap of line material small bucket has stainless steel mesh; The top of base material small bucket, transition material small bucket, line material small bucket correspondence respectively is provided with the big bucket of base-material, the big bucket of transition material and the big bucket of line material; The top of masterplate is provided with the big bucket of the master pattern that can move forward and backward oscilaltion.
2. the apparatus for distributing of a kind of marbling imitated Ceramic Tiles according to claim 1 is characterized in that: push away being equipped with on the powder frame the 3rd and prick ditch mechanism.
3. the apparatus for distributing of a kind of marbling imitated Ceramic Tiles according to claim 1 and 2 is characterized in that: the clamp dog mechanism that is provided with a master pattern powder in the place suitable for reading of the big bucket of master pattern material correspondence.
4. the apparatus for distributing of a kind of marbling imitated Ceramic Tiles according to claim 2 is characterized in that: the mould bar of described bundle ditch mechanism is V-shaped.
5. the apparatus for distributing of a kind of marbling imitated Ceramic Tiles according to claim 3, it is characterized in that: described forming machanism adopts precompressed roller and conveyer belt to pressure, roller and the roller structure to pressure, and the micro mist of micro mist hopper is suppressed laggardly to go in the big bucket of master pattern material through forming machanism.
6. distributing method of making marbling imitated Ceramic Tiles of the described apparatus for distributing of claim 1, it is characterized in that: at first the master pattern material is loaded on one and cuts on the masterplate of filler column by layout, the top of the lower mold core of mobile then masterplate to the die cavity, subsequently the master pattern material is pushed away to fall and carry out the windrow first time on the lower mold core, the master pattern material is irregular stacking yard state on lower mold core, in die cavity, sieve the line material with a line material small bucket that is stamped screen cloth then, behind the long-pending certain thickness of the line stockpile that is sieved, and then filling transition material, so just with the line feed collet on the slope of the windrow first time, fill base-material then, repressed, burn till, make Ceramic Tiles after the polishing with marble nature lines texture.
7. the distributing method of marbling imitated Ceramic Tiles according to claim 6 is characterized in that: after the first time, windrow was finished, also available one pricks ditch mechanism pricked out the V-type ditch with windrow, and inserts one or both colorants in ditch.
8. the distributing method of marbling imitated Ceramic Tiles according to claim 6 is characterized in that: can be earlier with the master pattern material by preformer body plan piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101011004A CN100463788C (en) | 2005-11-03 | 2005-11-03 | Material distribution method of marbling imitated ceramic brick and material distribution equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101011004A CN100463788C (en) | 2005-11-03 | 2005-11-03 | Material distribution method of marbling imitated ceramic brick and material distribution equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1785636A CN1785636A (en) | 2006-06-14 |
| CN100463788C true CN100463788C (en) | 2009-02-25 |
Family
ID=36783287
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005101011004A Expired - Fee Related CN100463788C (en) | 2005-11-03 | 2005-11-03 | Material distribution method of marbling imitated ceramic brick and material distribution equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100463788C (en) |
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| US11529752B2 (en) | 2015-01-30 | 2022-12-20 | Cambria Company Llc | Processed slabs, and systems and methods related thereto |
| US11845198B2 (en) | 2015-01-30 | 2023-12-19 | Cambria Company Llc | Processed slabs, and systems and methods related thereto |
| US12030260B1 (en) | 2020-01-02 | 2024-07-09 | Cambria Company Llc | Stone slabs, systems, and methods |
| US12151395B2 (en) | 2021-05-13 | 2024-11-26 | Cambria Company Llc | Textured stone slabs, systems, and methods |
| IT202100015521A1 (en) * | 2021-06-15 | 2022-12-15 | G Tech S R L | METHOD AND PLANT FOR THE MANUFACTURE OF CERAMIC PRODUCTS |
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|---|---|
| CN1785636A (en) | 2006-06-14 |
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