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CN104166370A - Automatic electrical control system for conducting wireless remote control on belt arm saw - Google Patents

  • ️Wed Nov 26 2014
Automatic electrical control system for conducting wireless remote control on belt arm saw Download PDF

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Publication number
CN104166370A
CN104166370A CN201410430852.4A CN201410430852A CN104166370A CN 104166370 A CN104166370 A CN 104166370A CN 201410430852 A CN201410430852 A CN 201410430852A CN 104166370 A CN104166370 A CN 104166370A Authority
CN
China
Prior art keywords
wireless remote
remote control
arm saw
function
plc
Prior art date
2014-08-25
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Granted
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CN201410430852.4A
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CN104166370B (en
Inventor
吴建
吴鸿平
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Huada Superabrasive Tool Technology Co ltd
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HUADA SUPERABRASIVE TOOLS TECHNOLOGY Co Ltd QUANZHOU
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2014-08-25
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2014-08-25
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2014-11-26
2014-08-25 Application filed by HUADA SUPERABRASIVE TOOLS TECHNOLOGY Co Ltd QUANZHOU filed Critical HUADA SUPERABRASIVE TOOLS TECHNOLOGY Co Ltd QUANZHOU
2014-08-25 Priority to CN201410430852.4A priority Critical patent/CN104166370B/en
2014-11-26 Publication of CN104166370A publication Critical patent/CN104166370A/en
2017-08-04 Application granted granted Critical
2017-08-04 Publication of CN104166370B publication Critical patent/CN104166370B/en
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2034-08-25 Anticipated expiration legal-status Critical

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Abstract

本发明为一种带臂锯无线遥控电气自动控制系统,系统包括触摸屏人机界面、无线收/发模块(通讯、模拟量、数字开关单元)二套装置及PLC指挥控制中心、执行机构、双变频驱动控制系统等。系统功能包括:带臂锯运转功能、摆臂上/下摆动功能、带臂锯行走功能、设备油脂润滑功能及检测、报警、保护等功能。首先由触摸屏人机界面通过RS-485串行通讯口向无线遥控收、发装置发送操作指令及接收来源于PLC控制中心传回的相关实时、动态数据、参数及系统故障报警提示信息,作为操作、监控之用,其次由开关、模拟信号向“无线遥控收/发装置”发送相关指令和接收故障报警回馈信号,该系统装置可实现百米“遥控”轻松自如、节能省电且界面清晰、反应灵敏、迅速可靠。

The present invention is a wireless remote control electrical automatic control system for band arm saws. The system includes a touch screen man-machine interface, two sets of wireless receiving/sending modules (communication, analog, digital switch unit), PLC command and control center, executive mechanism, dual Variable frequency drive control system, etc. System functions include: arm saw operation function, swing arm up/down swing function, arm saw walking function, equipment grease lubrication function and detection, alarm, protection and other functions. First, the touch screen human-machine interface sends operation instructions to the wireless remote control receiving and sending device through the RS-485 serial communication port, and receives relevant real-time, dynamic data, parameters and system fault alarm prompt information sent back from the PLC control center as the operation , monitoring, followed by switches and analog signals to send relevant instructions and receive fault alarm feedback signals to the "wireless remote control receiving/transmitting device". Responsive, fast and reliable.

Description

一种带臂锯无线遥控电气自动控制系统A wireless remote control electrical automatic control system for a band arm saw

技术领域technical field

本发明涉及一种带臂锯无线遥控电气自动控制系统,尤其是通过PLC、触摸屏、无线遥控装置实现带臂锯的电气自动控制系统。The invention relates to a wireless remote control electrical automatic control system for a band arm saw, in particular to realizing the electrical automatic control system for a band arm saw through a PLC, a touch screen and a wireless remote control device.

背景技术Background technique

目前,国内尚未见使用,国外“带臂锯”主要采用按键、旋钮、文本等较常规的电气元件来实现“有线”操作控制的,通过常规开关、按钮和旋钮发出控制指令,交PLC控制中心分析、处理后发出执行指令,使执行单元动作——变频器驱动电机运转,在这个控制系统中由于采用的是常规电气元件,安装布线复杂,且控制台到机台的控制电缆芯线线数多,给安装带来不便同时这些元件在矿山特殊环境工作日久,易出现器件老化、触头氧化接触不良而带来的时有时无的“软故障”不易排查,同时还由于其显示文本的功能、库容不足而无法获得太多的设备信息,而影响故障分析、判断、检修等。At present, it has not been used in China. Foreign "band arm saws" mainly use more conventional electrical components such as buttons, knobs, and texts to realize "wired" operation control. After analysis and processing, an execution command is issued to make the execution unit act—the frequency converter drives the motor to run. In this control system, conventional electrical components are used, the installation and wiring are complicated, and the number of core wires of the control cable from the console to the machine Many, it brings inconvenience to the installation. At the same time, these components have been working in the special environment of the mine for a long time, and they are prone to device aging, contact oxidation and poor contact. Insufficient functions and storage capacity make it impossible to obtain too much equipment information, which affects failure analysis, judgment, maintenance, etc.

利用“带臂锯”进行石材切割,具有“链臂锯”所无法比拟的优势,它具有体积小、重量轻、锯切效率高且更加耐用适应性更强,制作工艺相对简单、成本更低廉等诸多优点,因此具有更大的发展潜力。The use of "band arm saw" for stone cutting has incomparable advantages over "chain arm saw". It has small size, light weight, high sawing efficiency, and is more durable and adaptable. The manufacturing process is relatively simple and the cost is lower. And many other advantages, so it has greater development potential.

采用触摸屏加无线遥控组合的电控系统具有操作方便、器件少、故障率低且界面直观、清晰、信息量充足便于提高设备检修效率。The electronic control system with touch screen and wireless remote control has the advantages of convenient operation, less components, low failure rate, intuitive and clear interface, and sufficient information to improve the efficiency of equipment maintenance.

发明内容Contents of the invention

本发明针对以上现场出现的问题,首先引入了触摸屏人机界面(HMI)、无线遥控装置可进行远程操作、监控实时掌握机台设备的工作状况。The present invention aims at the above on-site problems, and first introduces a touch screen human-machine interface (HMI), a wireless remote control device for remote operation, monitoring and real-time grasp of the working conditions of the machine equipment.

下面将对该无线遥控带臂锯的电控系统原理加以简述:The following will briefly describe the principle of the electric control system of the wireless remote control band saw:

1、操作系统:由触摸屏、急停按钮、声光报警器及电位器组成,由触摸屏的人机界面(HMI)完成各项操作指令和各种反馈数据、参数、信息的收集显示,并能在HMI中查到详尽的故障报警提示信息;由操作箱上的一个急停按钮完成紧急情况下的应急停机保护措施;由安装在操作箱上的声光报警蜂鸣器发出信号提醒操作人员注意故障信息;另装在操作箱上的二只电位器,作为变频器速度调控给定模拟量(0-10V)的模拟源头信号。1. Operating system: It is composed of touch screen, emergency stop button, sound and light alarm and potentiometer. The human-machine interface (HMI) of the touch screen completes the collection and display of various operation instructions and various feedback data, parameters and information, and can Detailed fault alarm prompt information can be found in the HMI; an emergency stop button on the operation box completes emergency shutdown protection measures in emergency situations; the sound and light alarm buzzer installed on the operation box sends out a signal to remind the operator to pay attention Fault information; two potentiometers installed on the operation box are used as the analog source signal of the given analog value (0-10V) for speed control of the inverter.

2、数据、参数、信息、无线收/发系统:该系统分二部分,其中一部分装在操作箱内,由一台无线通讯收/发模块(该模块含一个RS-485串行口用于双向传输数据、信息,另内置有二路数字开关单元通道,其中一路用于发送“急停”信号,另一路用于接收“报警”信号)、一台无线(模拟量)发射模块(其中含二路模拟量通道用于发送二路0-10V模拟量调速给定信号)及一个为无线收/发装置提供电能的锂电池(该锂电池容量大、体积小、重量轻可连续工作50小时),该系统的另一部分则安装在设备机台内(其中一台无线通讯收/发模块通过“A/B”端口与PLC的“COM3”RS-485串行通讯口相联,并按标准的MODBUS通讯协议进行数据、信息双向传递。该模块中的二路开关单元通道一路用于接收“急停信号”发出控制PLC电源ON/OFF指令,另一路则用于接收PLC“故障报警信号”发回操作箱驱动声光报警蜂鸣器响应),安装在机台内的无线(模拟量)接收模块将接收到的“模拟量调速给定信号”分别送往“主机变频控制器”的主频给定端口和“摆臂/行走变频控制器”的主频给定端口,实现变频调速“遥控操作”。2. Data, parameters, information, wireless receiving/sending system: the system is divided into two parts, one of which is installed in the operation box, and consists of a wireless communication receiving/sending module (this module contains a RS-485 serial port for Two-way transmission of data and information, and two built-in digital switch unit channels, one of which is used to send "emergency stop" signal, the other is used to receive "alarm" signal), a wireless (analog) transmitter module (including Two analog channels are used to send two 0-10V analog speed regulation given signals) and a lithium battery that provides power for the wireless receiving/transmitting device (the lithium battery has a large capacity, small size, light weight and can work continuously for 50 Hours), the other part of the system is installed in the equipment machine (one of the wireless communication receiving/sending modules is connected to the "COM3" RS-485 serial communication port of the PLC through the "A/B" port, and press The standard MODBUS communication protocol carries out two-way transmission of data and information. One channel of the two-way switch unit in the module is used to receive the "emergency stop signal" and send the ON/OFF command to control the PLC power supply, and the other is used to receive the PLC "fault alarm signal". "Sent back to the operation box to drive the sound and light alarm buzzer to respond), the wireless (analog quantity) receiving module installed in the machine will send the received "analog quantity speed regulation given signal" to the "host frequency conversion controller" respectively The main frequency given port of the "swing arm/walking frequency conversion controller" and the main frequency given port of the "swing arm/walking frequency conversion controller" realize the "remote control operation" of frequency conversion speed regulation.

3、PLC指挥控制中心:该系统由台达DVP-12SA2主机和一块DVP-08SN数字输出模块组成,通过主机RS-485串行口(COM3)与无线通讯收/发模块“A/B”端口相联,完成“通讯模块”与PLC间的MODBUS通讯,主机中的另一路RS-485串行口(COM2)与二台变频器完成“主——从站”并联的MODBUS通讯,系统通过输入、输出单元向机台各受控单元发出有关操作指令和收集各项反馈信息数据,经CPU分析、运算处理后发出相应的指令信号,通过PLC运行软件处理系统(即运行程序设计部分)构筑完整的电控系统的指挥中枢平台,其功能强大、反映速度极快且稳定可靠。3. PLC command and control center: the system is composed of Delta DVP-12SA2 host and a DVP-08SN digital output module, through the host RS-485 serial port (COM3) and wireless communication receiving/transmitting module "A/B" port Connected to complete the MODBUS communication between the "communication module" and the PLC, the other RS-485 serial port (COM2) in the host computer and the two inverters complete the "master-slave" parallel MODBUS communication, the system passes the input 1. The output unit sends relevant operation instructions to each controlled unit of the machine and collects various feedback information data, and sends out corresponding instruction signals after CPU analysis and calculation processing, and builds a complete computer through the PLC operation software processing system (that is, the operation program design part) The command center platform of the advanced electronic control system has powerful functions, extremely fast response speed and is stable and reliable.

4、执行机构:由12路“中间继电器”构成隔离、缓冲输出控制单元,其第一路输出主机正转ON/OFF控制指令,第二路输出主机反转ON/OFF控制指令,第三路输出故障报警提示信息,第四路输出润滑油脂泵ON/OFF控制指令(该程控为自动定时启/停和手动人工注油操控两相并用的方式),第五路输出两变频器复位控制指令,第六路输出行走接触器(2#)ON/OFF控制指令,第七路输出摆臂接触器(1#)ON/OFF控制指令(1#、2#接触器间设有”互锁”功能),第八路输出摆臂/行走:升/进ON/OFF控制指令,第九路输出摆臂/行走:降/退ON/OFF控制指令,第十路输出“摆臂”变频电机冷却风扇ON/OFF控制指令,第十一路输出“行走”变频电机冷却风扇ON/OFF控制指令,第十二路输出机台电控柜冷却风扇ON/OFF控制指令。4. Executing mechanism: The isolation and buffer output control unit is composed of 12 "intermediate relays". Output fault alarm prompt information, the fourth output lubricating grease pump ON/OFF control command (the program control is a combination of automatic timing start/stop and manual manual oil injection control two phases), the fifth output two inverter reset control commands, The sixth output is the ON/OFF control command of the walking contactor (2#), the seventh output is the ON/OFF control command of the swing arm contactor (1#) (the "interlock" function is set between the 1# and 2# contactors) ), the eighth output swing arm/travel: up/in ON/OFF control command, the ninth output swing arm/walk: down/back ON/OFF control command, the tenth output "swing arm" frequency conversion motor cooling fan ON/OFF control command, the eleventh output "walking" frequency conversion motor cooling fan ON/OFF control command, the twelfth output machine electric control cabinet cooling fan ON/OFF control command.

5、变频驱动控制系统:该系统由二台变频器(一台为带臂锯主机变频器另一台为“摆臂/行走”共用变频器)、二路接触器(1#、2#作为“摆臂”、“行走”变频电机切换更替控制装置)、三台动力电机(一台为55KW-6P带锯驱动主电机,另两台分别为1.5KW-4P摆臂变频电机和1.1KW-4P行走变频电机)组成,由PLC:out1输出的指令控制带锯主机变频器的正转启/停;由PLC:out2输出的指令控制带锯主机变频器的反转启/停;由PLC:out5-1输出的指令控制带锯主机变频器的故障复位;由PLC:out5-2输出的指令控制摆臂/行走变频器的故障复位;由PLC:out6输出的指令控制行走接触器启/停;由PLC:out7输出的指令控制摆臂接触器启/停;由PLC:out8输出的指令控制摆臂/行走变频器的“升/进”启/停;由PLC:out9输出的指令控制摆臂/行走变频器的“降/退”启/停;由无线遥控模拟量“接收”模块发送的变频调速给定(1#)0-10V模拟量,作为带锯主机变频器的主频给定调速信号源,由无线遥控模拟量“接收”模块发送的变频调速给定(2#)0-10V模拟量,作为摆臂/行走变频器的主频给定调速信号源,且由带锯主机变频器输出的主机电流反馈信号,作为摆臂/行走变频器的负反馈信号源输入摆臂/行走变频器的辅频端口,并完成变频器内部的PI运算,输出可自动调控摆臂、行走变频电机运行转速的调控源,以获得带臂锯的最佳切割效果;由两变频器发出的1#、2#变频故障信号被分别送往PLC:X0、PLC:X2的输入端口进行系统分析、处理......5. Frequency conversion drive control system: This system consists of two frequency converters (one is the main frequency converter of the band saw and the other is the common frequency converter for "swing arm/walking"), two-way contactors (1#, 2# as "Swing arm", "walking" frequency conversion motor switching control device), three power motors (one is 55KW-6P band saw driving main motor, the other two are 1.5KW-4P swing arm frequency conversion motor and 1.1KW- 4P walking frequency conversion motor), the command output by PLC: out1 controls the forward rotation start/stop of the frequency converter of the band saw host; the command output by PLC: out2 controls the reverse start/stop of the frequency converter of the band saw host; by PLC: The instruction output by out5-1 controls the fault reset of the frequency converter of the band saw host; the instruction output by PLC: out5-2 controls the fault reset of the swing arm/travel inverter; the instruction output by PLC: out6 controls the start/stop of the travel contactor ;The command output by PLC: out7 controls the start/stop of the swing arm contactor; the command output by PLC: out8 controls the start/stop of the swing arm/walking inverter; the command output by PLC: out9 controls the swing The "down/back" start/stop of the arm/walking frequency converter; the frequency conversion speed regulation reference (1#) 0-10V analog value sent by the wireless remote control analog "receiving" module is used as the main frequency of the band saw host frequency converter Given the speed regulation signal source, the frequency conversion speed regulation reference (2#) 0-10V analog quantity sent by the wireless remote control analog "receiving" module is used as the main frequency reference speed regulation signal source of the swing arm/walking inverter. And the main machine current feedback signal output by the frequency converter of the band saw main machine, as the negative feedback signal source of the swing arm/walking frequency converter, is input to the auxiliary frequency port of the swing arm/walking frequency converter, and completes the PI calculation inside the frequency converter, and the output can be automatically Regulate the control source of the running speed of the swing arm and walking frequency conversion motor to obtain the best cutting effect of the band saw; the 1# and 2# frequency conversion fault signals sent by the two frequency converters are sent to PLC: X0 and PLC: X2 respectively Input ports for system analysis, processing...

附图说明Description of drawings

图1本发明带臂锯的电气控制系统结构简图;Fig. 1 is the schematic structural diagram of the electrical control system of the band arm saw of the present invention;

图2本发明带臂锯的电气控制原理结构框图。Fig. 2 is a structural block diagram of the electrical control principle of the band arm saw of the present invention.

以下结合附图和具体实施例对本发明作进一步详述。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

具体实施方式Detailed ways

以下结合附图1、图2对本发明进行详细的说明,本实施例可以让本领域的专业人员更容易理解本发明,但不以此实施例限制本发明。The present invention will be described in detail below in conjunction with accompanying drawings 1 and 2. This embodiment can make it easier for those skilled in the art to understand the present invention, but this embodiment does not limit the present invention.

如图1所示,本发明为带臂锯的一种电气自动控制系统,主要包括:操作系统1,数据、参数、信息、无线收/发系统2,PLC指挥控制中心3,执行机构4,变频驱动控制系统5。As shown in Figure 1, the present invention is a kind of electric automatic control system of band arm saw, mainly comprises: operating system 1, data, parameter, information, wireless receiving/sending system 2, PLC command and control center 3, executive mechanism 4, Variable frequency drive control system5.

如图2所示,操作系统1采用台产威伦通彩色触摸屏10、急停按钮/声光报警器11、二只电位器12组成,由触摸屏的人机界面10(HMI)完成各项操作指令和各种反馈数据、参数、信息的收集显示,并能在HMI中查到详尽的故障报警提示信息,该触摸屏10通过于无线通讯收/发模块20的RS-485(A/B端口)串行口进行双向数据交换;由急停按钮通过无线通讯收/发模块20的“DIN端口”发出“急停开关信号”,由声光报警器接收来自无线通讯收/发模块20“DOUT端口”的故障报警响应数字开关信号;由电位器12通过无线(模拟量)发射模块22的联接端口(“A1U、A1-”,“A2U、A2-”)发送二路0-10V模拟量调控信号。As shown in Figure 2, the operating system 1 is composed of Taiwan-made Weiluntong color touch screen 10, emergency stop button/sound and light alarm 11, and two potentiometers 12, and the human-machine interface 10 (HMI) of the touch screen completes various operations Instructions and various feedback data, parameters, and information are collected and displayed, and detailed fault alarm prompt information can be found in the HMI. The touch screen 10 passes through the RS-485 (A/B port) of the wireless communication receiving/sending module 20 The serial port performs two-way data exchange; the emergency stop button sends the "emergency stop switch signal" through the "DIN port" of the wireless communication receiving/sending module 20, and the sound and light alarm receives the signal from the 20 "DOUT port" of the wireless communication receiving/sending module "The fault alarm responds to the digital switch signal; the potentiometer 12 sends two 0-10V analog control signals through the connection port of the wireless (analog) transmitting module 22 ("A1U, A1-", "A2U, A2-") .

数据、参数、信息、收/发系统2包括无线通讯收/发模块20、无线通讯收/发模块21、无线(模拟量)发射模块22、无线(模拟量)接收模块23组成,由无线通讯收/发模块20、无线通讯收/发模块21完成数据、参数、信息双向收、发任务,通过无线通讯收/发模块21的A/B端口与PLC的RS-485(COM3)串行口相联,并按标准MODBUS通讯协议方式进行数据双向传输;由无线通讯收/发模块21的“DIN”端口负责接收来自PLC:out3的故障报警开关信号,通过“无线通讯收/发模块21”的“DOUT”端口,发送控制PLC电源通/断的数字开关信号,来实现“遥控急停”的;由无线(模拟量)“发射”模块22负责向无线(模拟量)“接收”模块23发送二组0-10V模拟量,后由无线(模拟量)“接收”模块23通过“A1U、A1-”端口向主机变频控制器的“AI1、GND”主频端口传送调速控制给定源(1#),通过“A2U、A2-”端口向摆臂/行走变频控制器的“AI1、GND”主频端口传送调速控制给定源(2#)。Data, parameters, information, receiving/sending system 2 includes a wireless communication receiving/sending module 20, a wireless communication receiving/sending module 21, a wireless (analog) transmitting module 22, and a wireless (analog) receiving module 23. The receiving/sending module 20 and the wireless communication receiving/sending module 21 complete the two-way receiving and sending tasks of data, parameters and information, through the A/B port of the wireless communication receiving/sending module 21 and the RS-485 (COM3) serial port of the PLC Connected, and carry out two-way data transmission according to the standard MODBUS communication protocol; the "DIN" port of the wireless communication receiving/sending module 21 is responsible for receiving the fault alarm switch signal from PLC: out3, through the "wireless communication receiving/sending module 21" The "DOUT" port of the "DOUT" port sends the digital switch signal to control the on/off of the PLC power supply to realize the "remote emergency stop"; the wireless (analog) "transmitting" module 22 is responsible for sending the wireless (analog) "receiving" module 23 Send two sets of 0-10V analog quantities, and then the wireless (analog quantity) "receiving" module 23 transmits the speed regulation control given source to the "AI1, GND" main frequency port of the main frequency conversion controller of the host through the "A1U, A1-" ports (1#), through the "A2U, A2-" port to the "AI1, GND" main frequency port of the swing arm/walking frequency conversion controller to transmit the speed control given source (2#).

PLC指挥控制中心3包括台达DVP-12SA2主机和一块DVP-08SN数字输出模块及“断带、落带”检测传感器30、摆臂上/下摆度计数传感器31组成,由PLC指挥控制中心3的其中一路端口(COM3)与无线通讯收/发模块21的“A/B”端口完成双向通讯传输,另一路端口(COM2)与二台变频器的RS-485通讯口并联形成“主——从站”通讯方式,由“断带、落带”检测传感器30跟踪、检测运行中的带锯情况,实时将信息反馈至PLC的X6端口,并在程序中设有数秒“断带、落带”判断、报警、停机保护功能,由计数摆度传感器31负责向PLC的X7端口传送摆臂的摆度数据,在程控中设置了摆度设置变量,可在HMI摆度设置窗口中设定摆度值(下摆:0-60°;上摆:0-240°),在“自动模式”下当摆臂转到设定值时将自动转入“行走”运行状态,在本系统中还设有摆臂限位保护功能(下摆:80°保护,上摆:260°保护),本系统设有12路输出单元将根据设计程序实时发出各项控制指令。The PLC command and control center 3 consists of a Delta DVP-12SA2 host, a DVP-08SN digital output module, a "broken belt, falling belt" detection sensor 30, and a swing arm up/down swing counting sensor 31. It is composed of the PLC command and control center 3. One of the ports (COM3) completes two-way communication transmission with the "A/B" port of the wireless communication receiving/sending module 21, and the other port (COM2) is connected in parallel with the RS-485 communication ports of two inverters to form a "master-slave Station" communication mode, the "broken belt, falling belt" detection sensor 30 tracks and detects the band saw in operation, and feeds back the information to the X6 port of the PLC in real time, and sets a few seconds "broken belt, falling belt" in the program Judgment, alarm, and shutdown protection functions. The counting swing sensor 31 is responsible for transmitting the swing data of the swing arm to the X7 port of the PLC. The swing setting variable is set in the program control, and the swing can be set in the HMI swing setting window value (lower swing: 0-60°; upper swing: 0-240°), in the "automatic mode", when the swing arm turns to the set value, it will automatically turn into the "walking" running state. In this system, there is also a Swing arm limit protection function (lower swing: 80° protection, upper swing: 260° protection), this system has 12 output units that will send out various control commands in real time according to the design program.

执行机构4包括12个隔离/缓冲中间继电器、一台润滑油脂泵、三台冷却风扇组成,由out1输出主机正转启/停指令,out2输出主机反转启/停指令,out3输出故障报警信息,out4输出润滑油脂泵启/停指令,out5-1输出主机变频器复位指令,out5-2输出摆臂/行走变频器复位指令,out6输出行走接触器(2#)启/停指令,out7输出摆臂接触器(1#)启/停指令,out8输出摆臂/行走:升/进启/停指令,out9输出摆臂/行走:降/退启/停指令,out10输出摆臂变频电机冷却风扇启/停指令,out11输出行走变频电机冷却风扇启/停指令,out12输出电控柜变频电机冷却风扇启/停指令。The actuator 4 consists of 12 isolation/buffer intermediate relays, a lubricating grease pump, and three cooling fans. Out1 outputs the forward rotation start/stop command of the host, out2 outputs the host reverse start/stop command, and out3 outputs fault alarm information , out4 outputs the start/stop command of the lubricating grease pump, out5-1 outputs the host inverter reset command, out5-2 outputs the swing arm/walking inverter reset command, out6 outputs the travel contactor (2#) start/stop command, and out7 outputs Swing arm contactor (1#) start/stop command, out8 output swing arm/travel: raise/advance start/stop command, out9 output swing arm/travel: lower/back start/stop command, out10 output swing arm frequency conversion motor cooling Fan start/stop command, out11 outputs the start/stop command of the cooling fan of the variable frequency motor for walking, and out12 outputs the start/stop command of the cooling fan of the variable frequency motor of the electric control cabinet.

变频驱动控制系统5包括带锯主机变频控制器50、摆臂/行走变频控制器51、摆臂接触器(1#)52、行走接触器(2#)53组成,本系统受控于PLC、无线(模拟量)“接收”模块的组合指令控制的,其运行状态按运行程序驱使拖动电动马达,本系统与一般变频驱动电机的不同之处,在于仅用一台1.5KW变频器就能分别驱动1.5KW-4P摆臂翻转电机和操控1.1KW-4P行走电(因为汇川MD380系列变频器,最多可设置4组不同功率电机参数的矢量控制方式,以便分别驱动不同功率段电机的运转需要),“摆臂”与“行走”的切换是通过摆臂接触器(1#)、行走接触器(2#)之间的互锁、交替使用的。The variable frequency drive control system 5 includes a frequency conversion controller 50 for the band saw host, a swing arm/travel frequency conversion controller 51, a swing arm contactor (1#) 52, and a travel contactor (2#) 53. The system is controlled by PLC, It is controlled by the combined command of the wireless (analog quantity) "receiving" module, and its running state is driven by the running program to drive the electric motor. The difference between this system and the general variable frequency drive motor is that only one 1.5KW frequency converter can Drive the 1.5KW-4P swing arm turning motor and control the 1.1KW-4P walking motor (because of Inovance MD380 series inverters, up to 4 sets of vector control methods with different power motor parameters can be set, so as to drive the operation of motors with different power segments respectively Need), the switching between "swing arm" and "walking" is through the interlocking and alternate use of swing arm contactor (1#) and walking contactor (2#).

最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求保护范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solutions of the present invention shall be covered by the protection scope of the claims of the present invention.

Claims (4)

1. a band arm saw wireless remote control automatic electrical control system, native system comprises touch screen human-computer interface, wireless receipts/module (communication, analog quantity, digital switch unit) two covering device and PLC command and control center, topworks, two Frequency Drive Control systems etc.Native system function comprises: the functions such as the band arm saw function of motion, swing arm up/down oscillating function, band arm saw walking function, equipment grease lubrication function and detection, warning, protection.

2. a kind of band arm saw wireless remote control automatic electrical control system according to claim 1, is characterized in that: man-machine interface adopts touch-screen.

3. one band arm saw wireless remote control automatic electrical control system according to claim 1, is characterized in that: employing wireless remote control mode of operation is received/sent out to signal.

4. according to the one band arm saw wireless remote control automatic electrical control system described in claim 1 or 3, it is characterized in that: the operations such as command signal, information, feedback are operated by the working procedure software design system of PLC.

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