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CN105627195B - Novel LED projecting lamp - Google Patents

  • ️Fri May 01 2020

[ detailed description ] embodiments

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

It should be particularly noted that when an element is referred to as being "disposed on" or "provided on" another element, it can be directly on the other element or intervening elements may also be present. The terms "vertical," "horizontal," "inner," "outer," "upper" and "lower," and the like as used herein, are for illustrative purposes only and are not intended to limit the present invention.

Referring to fig. 1-2, a first embodiment of the present invention provides an

LED projector

10, wherein the

LED projector

10 includes a

first layer structure

20, a

partition

103 and a

second layer structure

30 disposed from top to bottom.

The

first layer structure

20 includes a

first housing

21, the

second layer structure

20 includes a

second housing

21, a light source cavity (first cavity) 101 is formed between the

partition

103 and the

first housing

21, and a power supply cavity (second cavity) 102 is formed between the

partition

103 and the

second housing

31. Due to the arrangement of the

partition

103, the

light source cavity

101 and the

power supply cavity

102 are sealed and independent from each other. The

partition plate

103 and the

second housing

21 can be connected and fixed by screwing, sealing, clamping and the like.

The

first casing

21 is a triangular prism-like hollow casing with a smooth continuous curved surface, a light window (not numbered) is further disposed on a larger side of the

first casing

21, and a

glass cover

105 is covered on the light window, is a projection window of the light of the

LED projector

10, and can be used for an installer to observe the state in the

light source cavity

101. Wherein the

glass cover

105 is pressed by the glass

cover pressing plate

1051.

The lower part of the

first housing

21 matches the shape and size of the

partition

103. The

partition plate

103 is further provided with a

wire hole

1031, and the

wire hole

1031 is used for conducting wires between the

light source cavity

101 and the

power supply cavity

102. In order to make the

light source chamber

101 and the

power supply chamber

102 independent from each other, the

wire hole

1031 is further provided with a soft rubber plug, so as to prevent air circulation between the

light source chamber

101 and the

power supply chamber

102, thereby achieving an explosion-proof effect.

The

first layer structure

20 further includes a

light distribution structure

80 and at least one

upper fastening portion

23, wherein the

light distribution structure

80 is disposed in the

light source cavity

101, and the

upper fastening portion

23 is disposed at an outer edge of a rear portion of the

first housing

21, wherein a front portion of the

first housing

21 refers to a surface of the

LED projection lamp

10 from which light is emitted, and a rear portion of the

first housing

21 refers to a surface of the

LED projection lamp

10 from which no light is emitted.

The

second housing

31 is a square hollow housing. An

electrical component

40 is arranged in the

power supply cavity

102, and a clamping structure (not numbered) for clamping the

electrical component

40 is arranged in the

first shell

31.

The

electrical assembly

40 disposed in the

power supply cavity

102 includes a

power supply

41, at least one safety tube 42, at least one

lightning arrester

43, at least one

respirator

44, and a plurality of

wires

45, wherein the

power supply

41 is connected to the safety tube 42, the

lightning arrester

43, and the

respirator

44 through the

wires

45, respectively. In order to allow the

wires

45 to be more orderly installed in the

power supply cavity

102, the

electrical assembly

40 may further include at least one

connection terminal block

46 and at least one

connection terminal

47, wherein the number and the installation position of the

connection terminal block

46 and the

connection terminal

47 are related to the position and the size of the

power supply

41, the fuse 42, the

lightning arrester

43, and other elements.

The

second housing

31 further includes at least one breather through

hole

312, the breather through

hole

312 penetrates through an outer wall of the

second housing

31, the

breather

44 is disposed in the breather through

hole

312, a portion of the

breather

44 extends out of the

second housing

31, and another portion is disposed in the

power supply cavity

102. For optimal gas flow, in some preferred embodiments, the

breather

44 is positioned adjacent to the

power source

41 and the

lightning protector

43.

In some preferred embodiments, at least one

sealing ring

104 may be further disposed between the

first housing

21 and the

partition

103, and between the

second housing

31 and the

partition

103, where the sealing

ring

104 may be used to form a sealed space between the

partition

103 and the

first housing

21. The sealing

ring

104 may be preferably made of soft foam, rubber, or the like.

Referring to fig. 3A, in a second embodiment of the LED projection lamp provided by the present invention, a front portion and a rear portion of the

second housing

31 correspond to the

first housing

21. The

second housing

31 further includes at least one lower connecting

member

34 disposed at a rear portion thereof and at least one lower engaging

member

33 disposed at a front portion thereof, and the lower

engaging members

33 are disposed at positions and in numbers corresponding to the upper engaging

members

23. In some preferred embodiments, the number of the

lower connectors

34 and the

lower snap parts

33 is two. The front part of the

first housing

21 and the front part of the

second housing

31 can also be buckled by the upper buckling

part

23 and the lower buckling

part

33.

The

second housing

31 further includes at least one wire through

hole

311, the wire through

hole

311 includes a

waterproof cover

3111 and a waterproof

cover sealing ring

3112. Wherein the waterproof

cover sealing ring

3112 is disposed between the wire through

hole

311 and the

waterproof cover

3111. The actual location at which the

wire vias

311 are disposed is related to the distributed location of the

electrical components

40 disposed within the

power supply cavity

102. In some preferred embodiments, the number of the line vias 311 may also be two, three, four or other, and may be determined according to the number of the

conductive lines

45. As in the present embodiment, the

second housing

21 includes three

wire vias

311, as shown in fig. 3A, the three

wire vias

311 may be respectively disposed at the rear and two sides of the

second housing

21, wherein the

direction

901, the

direction

902, and the

direction

903 are respectively denoted as wire outgoing directions.

The

power supply

41 is disposed in the middle inside the

second housing

31, and the

power supply

41 is fixed in the

second housing

31 through a power supply support bracket 411 and a power

supply press plate

412.

The

lightning protector

43 is disposed between the

power source

41 and the

respirator

44, and the

lightning protector

43 is fixed within the

second housing

31 by the lightning

protector adapter plate

431.

The fuse tube 42 is disposed at one side of the

power source

41, and the fuse tube 42 is fixed in the

second housing

31 by the fuse tube seat 421.

The

wiring terminal

47 is arranged between the

lightning protector

43 and the protective tube 42, and a

wire

45 is wound on the

wiring terminal

47. The

terminal block

46 is provided on the other side of the

power source

41, and a

wire

45 is wound around the

terminal block

46.

The arrangement positions of the elements in the

electrical assembly

40 can effectively reduce the usage amount of the

wires

45 and avoid excessive bending of the wires, so that the

wires

45 are more concise and beautiful, and the operation of an installer is convenient.

As shown in fig. 3A, the

wires

904 can pass through the wire holes 1031 and connect with the

light distribution structure

80 disposed on the

first layer structure

20, so that the

light distribution structure

80 is electrically connected with the

electrical component

40.

Referring to fig. 4A-4B, the

first layer structure

20 further includes at least one upper connecting member 24, and the upper connecting member 24 is disposed at the outer edge of the front portion of the

first shell

21 and is matched and connected with the lower connecting

member

34 one by one, so that a connecting structure is formed between the rear portion of the

first layer structure

20 and the rear portion of the

second layer structure

30.

As shown in fig. 4A-4B, in the

LED projector

10 provided by the present invention, a

waterproof structure

313 is further disposed at an edge portion of the

first housing

21, the

waterproof structure

313 further includes a first

waterproof sealing ring

3131 and a second

waterproof sealing ring

3132, and the

waterproof structure

313 is disposed to prevent water from entering the inside of the

LED projector

10 and prevent water from being retained on an outer surface of the LED projector.

Referring to fig. 5, in the present embodiment, the

second layer structure

30 includes a

second layer housing

31, and a lamp

post mounting structure

90 of the LED projector is disposed on a bottom surface of the

second layer housing

31.

The lamp

post mounting structure

90 of the

LED spot light

10 includes a mounting member (not numbered), the mounting member includes a first mounting

member

91, a second mounting

member

92 and a third mounting

member

93, and the first mounting

member

91, the second mounting

member

92 and the third mounting

member

93 are respectively disposed on an outer surface of the

second layer housing

31.

The first mounting

member

91 is disposed adjacent to the second mounting

member

92, and the first mounting

member

91 and the second mounting

member

92 are disposed in a stepped manner. The first mounting

member

91 is used in cooperation with the second mounting

member

92. In some preferred embodiments, the mounting members may further include a third mounting member, a fourth mounting member, and a fifth mounting member, without limitation.

In addition, in other embodiments, an included angle is formed between a bottom surface of the first mounting

member

91, a bottom surface of the second mounting

member

92, and a bottom surface of the third mounting

member

93, and the first mounting

member

91, the second mounting

member

92, and the third mounting

member

93 are coaxial and are disposed independently of each other.

The first mounting

member

91 includes a first

central region

911, a first

planar region

912, and a second

planar region

913, and the first

central region

911 is disposed between the first

planar region

912 and the second

planar region

913.

The second mounting

member

92 includes a

second center region

921, a third

planar region

922, and a fourth

planar region

923, wherein the

second center region

921 is disposed between the third

planar region

922 and the fourth

planar region

923.

The first

planar region

912, the second

planar region

913, the third

planar region

922 and the fourth

planar region

923 may be respectively subdivided into a horizontal surface section (not numbered) and an arc surface section (not numbered). The first

planar area

912 and the second

planar area

913 are symmetrically disposed, and the third

planar area

922 and the fourth

planar area

923 are symmetrically disposed.

The third mounting

member

93 includes at least two mounting

holes

931, two or more of the mounting

holes

931 are correspondingly disposed, preferably diagonally disposed, in some preferred embodiments, the number of the mounting

holes

931 is four, and four of the mounting

holes

931 are respectively disposed at four corners of the

second layer shell

31. In other embodiments, the number of the mounting

holes

931 may further be five, six, seven, eight, etc., and the specific number is not limited, and may be adjusted accordingly according to the actual requirement of the projector product.

The third mounting

member

93 further includes a mounting plate 932 (reference numeral fig. 8), and the mounting

plate

932 is provided with through holes (not shown) corresponding to the positions and the number of the mounting holes. The mounting

plate

932 may be configured to couple to other mounting structures for peripheral devices, such that other mounting structures for peripheral devices may be equally suitable for use with the

projector

10 provided herein.

Referring to fig. 6 to 7A, a

lamp post

96 is provided, the

lamp post

96 is a rectangular parallelepiped, and one end of the

lamp post

96 extends into the lamp

post mounting structure

90 of the

LED spot light

10 disposed on the outer surface of the

second layer housing

31 and is disposed parallel to the lamp post mounting structure. The

pole mounting structure

90 of the

LED spot light

10 further includes a screwing

part

94 and a fixing

part

95, wherein the screwing

part

94 includes at least two screwing

holes

941 symmetrically disposed at two sides of the first mounting

part

91 and/or the second mounting

part

92, as shown in fig. 3, in a preferred embodiment, the screwing

holes

941 are symmetrically disposed at two sides of the second mounting part 92 (i.e., two sides of the pole 96).

The fixing

member

95 includes at least one

anchor ear

952 and a

nut

952 disposed to match the screwing

hole

941. In some preferred embodiments, the number of the

anchor ear

952 is preferably two, and the

anchor ear

952 is engaged with the screw-engaging

portion

941 through the

nut

952, so as to fix the

lamp post

96 with the lamp

post mounting structure

90 of the LED lamp post.

Referring to fig. 7B, in another embodiment, the

lamp post

96 may also be cylindrical, and the

lamp post

96 may also be fixedly connected to the first mounting

part

91 and the second mounting

part

92 of the lamp

post mounting structure

90 of the

LED spot light

10 by a fixing

part

95.

Referring to fig. 8A, in the first mounting

member

91, the first

central area

911 disposed between the first

planar area

912 and the second

planar area

913 is slightly lower than the first

planar area

912 and the second

planar area

913. The height difference between the uppermost plane of the first mounting

member

91 and the lowermost plane of the first

central region

911 is

h

1.

As can be further seen from the figure, the first

central area

911 is an arc-shaped curved surface, the first

planar area

912 and the second

planar area

913 are half-arc-shaped curved surfaces with symmetrical shapes, and the surfaces of the first

central area

911, the first

planar area

912 and the second

planar area

913 form a continuous smooth curved surface. The curvature of the first

central region

911 is 0-0.1, and more preferably 0-0.0630. The curvature of the first

planar region

912 and the second

planar region

913 is 0 to 0.08, and more preferably 0 to 0.04.

Referring to fig. 8B, in the second mounting

member

92, the second

central area

921 disposed between the third

planar area

922 and the fourth

planar area

923 is slightly lower than the third

planar area

922 and the fourth

planar area

923. The height difference between the highest plane of the second mounting

member

92 and the lowest plane of the

second center section

921 is h 2. Wherein the height difference h1 is greater than the height difference h 2.

As can be further seen from the figure, the second

central region

921 is an arc-shaped curve, the third

planar region

922 and the fourth

planar region

923 are semi-arc-shaped curves with symmetrical shapes, and the surfaces of the second

central region

921, the third

planar region

922 and the fourth

planar region

923 form a continuous and smooth curved surface. The curvature of the second

central region

921 is 0-0.1, and more preferably, 0-0.0630. The curvature of the third

planar region

922 and the fourth

planar region

923 is 0-0.08, and more preferably 0-0.04.

Referring to fig. 8C, in another embodiment, the cross section of the first central region 911 ' is concave formed by three straight lines, and the first planar region 912 ' and the second planar region 913 ' are also formed by a plurality of straight lines.

Referring to fig. 8D, in another embodiment, the cross-section of the first

central region

911 "may be further rectangular concave, and the first

planar region

912" and the second

planar region

913 "are L-shaped with an inclination angle of 60 ° -90 °.

Referring to fig. 9, the

first center region

911 of the first mounting

member

91 includes a

first fulcrum region

9111, and the

first fulcrum region

9111 is disposed at an end of the

first center region

911 near the center of the

LED spot light

10. As can be seen, the first

central region

911 is at an angle of 90 ° to the vertical.

The second

central area

921 of the second mounting

member

92 includes a second pivot area 9211, and the second pivot area 9211 is disposed at an end of the first

central area

921 near the center of the

LED projector

10. As can be seen from the figure, the second

central area

921 has an inclined surface with a certain inclination angle a (the included angle of the second

central area

921 and the vertical direction is the inclination angle a), the inclination angle a is 0 ° to 5 °, the inclination angle a is more preferably 1 ° to 5 °, and most preferably 3 °, 4 °, 4.5 ° or 5 °.

In some preferred embodiments, the

second center region

921, the third

planar region

922 and the fourth

planar region

923 of the second mounting

member

92 are all inclined at the same angle relative to the second mounting

member

91.

The

first fulcrum region

9111 has a thickness h3 of 0.5-4mm, more preferably a thickness h3 of 1-3mm, and more preferably a thickness h3 of 2 mm. The thickness h4 of the second fulcrum region 9211 is 0.5-4mm, the thickness h4 is more preferably 1-3mm, and the thickness h4 is more preferably 1.5mm, 2mm, 2.5mm, or 3 mm.

Referring to fig. 10A, a first embodiment of a lamp

post mounting structure

90 of the

LED projection lamp

10 according to the present invention is as follows: when the

light pole

96 with a rectangular parallelepiped shape is in contact with and attached to the second mounting

part

92, the

light pole

96 is parallel to the second mounting

part

92, and an included angle between the second mounting

part

92 and the vertical direction is a mounting angle a 1. At this time, the end of the

lamp post

96 contacts the second fulcrum region 9211 of the second

semi-arc surface

921, the surface of the

lamp post

96 contacts the surface of the second mounting

part

92, and the surface of the second mounting

part

92 is a continuous and smooth surface, so that when the

lamp post

96 contacts the surface of the second mounting

part

92, the contact area and the force-receiving area can be increased. Further, adopt two the

staple bolt

951 cooperation the

nut

952 with screw up

hole

941

will lamp pole

96 fixed mounting be in on the

second layer shell

31 of projecting

lamp

10.

Referring to fig. 10B, a second embodiment of the lamp

post mounting structure

90 of the LED projection lamp of the present invention is as follows: the second embodiment is different from the first embodiment in that the

lamp post

96 having a rectangular parallelepiped shape is in contact with and attached to the first mounting

member

91, and in this case, an angle between the

lamp post

96 and the vertical direction is a mounting angle a 2. The end of the

light pole

96 contacts the

first fulcrum region

9111 of the first

semi-arc surface

911, the surface of the

light pole

96 contacts the surface of the first mounting

member

91, and the surface of the

light pole

96 contacts only the surface of the end of the second mounting

member

92 away from the

projector

10.

Wherein the installation angle a1 is greater than or equal to the installation angle a2, and the installation angle a1 and the installation angle a2 are more preferably 0 ° to 5 °, and still more preferably 3 ° to 5 °, such as 3 °, 4 °, 4.5 °, 5 °, or 5.5 °. Wherein in a preferred embodiment, the mounting angle a1 is 5 ° and the mounting angle a2 is 0 °.

As shown in fig. 7A, the

LED projector

10 is combined with a rectangular

parallelepiped lamp post

96, and during the installation process, when the installation angle is 0 ° from the vertical direction, the

lamp post

96 can contact with a

first plane area

912 and a

second plane area

913. When the installation angle and the included angle of the vertical direction are 5 °, the

lamp post

96 can contact the

third plane area

922 and the

fourth plane area

923.

As shown in fig. 7B, the

LED projector

10 is combined with a

cylindrical lamp post

96, and during the installation process, when the installation angle is 0 ° from the vertical direction, the

lamp post

96 can be in point contact with the point where the first

central region

911 meets the first

planar region

912 and the second

planar region

913 or the central point of the first

central region

911. When the installation angle and the included angle of the vertical direction are 5 °, the

lamp post

96 can be in point contact with the point contact of the second

central region

911 with the third

planar region

922 and the fourth

planar region

923 or in point contact with the central point of the first

central region

921.

Referring to fig. 11, the third mounting

member

93 further includes a mounting

plate

932, the mounting

plate

932 is provided with at least two through holes (not numbered) matching with the mounting

holes

931, and the through holes and the mounting

holes

931 can be screwed and fixed by screws, so as to fix the mounting

plate

932 on the second-

layer housing

31. The mounting

plate

932 may also include a securing structure, such as a snap-fit structure, a threaded structure, a snap-fit structure, etc., that is coupled to the

light pole

96.

In some embodiments, the

pole mounting structure

90 of the

LED projection lamp

10 is also applicable to the mounting of the

pole

96 in the shape of triangular column, semi-arc column, ellipse, etc., the

pole

96 may be hollow tubular or solid rod, and by matching with the

hoops

931 in different sizes, the

pole mounting structure

90 of the LED projection lamp is also applicable to the mounting of the

poles

96 in different sizes, and has strong practicability. Compared with the prior art, the lamp

post mounting structure

90 of the LED projection lamp provided by the invention can realize the 0-5-degree mounting angle between the lamp post and the

projection lamp

10, and has stronger practicability.

The lamp

post mounting structure

90 of the

LED spot light

10 provided by the present invention has a first mounting

member

91 and a second mounting

member

92, which are arranged in a gradient manner and form a certain mounting angle, and the height of the second mounting

member

92 increases from the end close to the first mounting

member

91 to the end far from the first mounting

member

91. Therefore, when the

lamp post

96 is installed in a matched mode, the contact surface between the lamp

post installation structure

90 of the LED spot lamp and the

lamp post

96 can be effectively increased, and therefore installation stability is improved.

The lamp

post mounting structure

90 in the

LED spot light

10 provided by the present invention comprises a central area 911(912) and planar areas 912(922) or 913(923) symmetrically disposed at two sides of the central area 911(912), wherein the curvature of the central area is 0-0.1, and the curvature of the planar areas is 0-0.08. The installation of the lamp pole of suitable different shapes, such as cylinder, cuboid or triangle cylinder all can obtain great installation contact surface in above-mentioned installation component is so arranged.

The

LED projection lamp

10 provided by the invention comprises at least one

hoop

951, wherein at least two screwing

holes

941 are formed in two sides of the mounting part in the direction parallel to the

lamp post

96, and the

hoop

951 is connected with the screwing

holes

941 in a matched mode. Through adopting the staple bolt fixed, not only can simplify the installation procedure, still can be applicable in the installation of the lamp pole of different size of a dimension through the selection of staple bolt size and shape.

The lamp

post mounting structure

90 of the

LED spot light

10 provided by the present invention comprises the third mounting

member

93, and the third mounting

member

93 is provided with other types of mounting structures besides the rod-shaped structure, so that the present invention has strong practicability.

Compared with the prior art, the

LED projection lamp

10 provided by the invention is matched with

lamp posts

96 of various shapes and sizes, can be installed at a certain inclination angle, and has strong practicability.

The lowest surface of the mounting component (including the

first mounting component

91 and the second mounting component 92) of the

LED projection lamp

10 provided by the invention forms a certain angle with the surface of the

second layer shell

31 of the

LED projection lamp

10, so that the

LED projection lamp

10 and the

lamp post

96 can be mounted at a certain inclination angle, and the

LED projection lamp

10 is more convenient to mount and use.

In the

LED spot light

10 provided by the present invention, the

first mounting component

91 and the

second mounting component

92 are arranged in a gradient manner, which is beneficial to the

lamp post

96 with different shapes being attached to the mounting components more closely.

Furthermore, in the

LED projection lamp

10 provided by the present invention, the mounting component includes a central area (the first

central area

911 or the second central area 921) and planar areas (the first

planar area

912 and the second

planar area

913 or the third

planar area

922 and the fourth planar area 923) symmetrically disposed at two sides of the central area; the plane area is composed of a horizontal plane section and an arc surface section. The curvature of the central area is 0-0.1, and the curvature of the arc surface section of the plane area is 0-0.08, so that the binding surface between the

lamp post

96 and the mounting part is larger, and the mounting and fixing structure is firmer.

In the

LED spot light

10 provided by the present invention, the installation angle of the

first installation component

91 is 0 °, the installation angle of the

second installation component

92 is 5 °, the installation angle of the

lamp post

96 installed on the

first installation component

91 is greater than or equal to the installation angle of the

lamp post

96 installed on the second installation component, and the installation angle is 0 ° -5 °, and the installation angle of the

lamp post

96 and the

LED spot light

10 is further defined.

In the

LED projection lamp

10 provided by the present invention, the first mounting

part

91 includes a

first fulcrum region

9111, the second mounting

part

92 includes a second fulcrum region 9211, and the thicknesses of the

first fulcrum region

9111 and the second fulcrum region 9211 are respectively 0.5-4mm, such arrangement can thicken the portion of the lamp

post mounting structure

90 that is subjected to a larger stress (the

first fulcrum region

9111 and the second fulcrum region 9211), so as to prolong the service life of the lamp

post mounting structure

90.

In the

LED projector

10 of the present invention, at least two of the mounting members are coaxially and independently disposed, which provides another mounting manner for the

lamp post

96.

The

lamp post

96 of the

LED projection lamp

10 provided by the present invention can be connected to the

LED projection lamp

10 by using the fitting manner of the

hoop

952 and the screwing

hole

941, and can also use a mounting

plate

932 to fit other fixing structures, so that the lamp

post mounting structure

90 of the

LED projection lamp

10 provided by the present invention can be widely applied to lamp posts of various shapes and sizes, and can meet various requirements for mounting angles.

Referring to fig. 12, the

light distribution structure

80 includes three

lenses

81, a

reflector structure

82 and a

light source

83 disposed corresponding to the

lenses

81, wherein the

lenses

81 are disposed in the

reflector structure

82, and the

light source

83 is embedded in the

lenses

81.

In other embodiments, the number of the

lenses

81 can be adjusted according to actual needs, and the number of the

lenses

81 and the

light sources

83 matched with the

lenses

81 can be 2, 3, 4 or 5, and the arrangement manner is not limited.

Referring to fig. 13A-13D, the

lens

81 includes an upper

curved surface

811, a lower

curved surface

812 and a lower

flat surface

816, the upper

curved surface

811 is connected to the lower

flat surface

816, and the lower

curved surface

812 is formed by recessing the middle of the lower

flat surface

816. The upper

curved surface

811 and the lower

curved surface

812 are smooth continuous curved surfaces.

The joint of the upper

curved surface

811 and the

lower plane

816 is further provided with two first side surfaces 801 which are symmetrically arranged, the

lens

81 further comprises a

second side surface

802 arranged between the two first side surfaces 801, and the

first side surface

801 and the

second side surface

802 are connected with the

lower plane

816 at a certain angle.

In the present invention, the

first side

801 and the

second side

802 perform total reflection on the light generated by the

light source

83, thereby performing a light collection function.

The included angles between the first side surface, the

second side surface

802 and the

lower plane

816 are 0 to 45 degrees, respectively, the included angle is preferably set to be 25 to 45 degrees, and is adjusted according to actual optical requirements and materials, in this embodiment, the included angle is most preferably 35 degrees, and the setting of the included angle can be adjusted according to actual optical requirements and materials, and is not limited herein.

As shown in fig. 13B, the

lens

81 further includes two

grooves

813 symmetrically disposed at the junction of the lower

curved surface

812 and the lower

flat surface

816. The

grooves

813 are respectively communicated with the lower

curved surfaces

812, and the

grooves

813 are used for being matched and fixed with the notches 8311 of the light source pressing sheet 831, so that the light source pressing sheet 831 can be effectively and accurately positioned in the installation process, and the

light source

83 can be prevented from being displaced due to vibration of the

LED projection lamp

10.

In this embodiment, four

bumps

814 are further included around the

lower plane

816, and the arrangement of the

bumps

814 can avoid a problem that a gap is generated between the

lens

81 and the

light source

83 in a process of installing and embedding the

light source

83 into the

lens

81 because the

light source

83 has a certain thickness, thereby being more beneficial to collection and convergence of stray light.

The

lens

81 further includes two lens through

holes

815 and two lens protruding columns (not numbered) symmetrically disposed, where the lens through

holes

815 respectively penetrate the first side and the upper

curved surface

811 and the second side and the upper

curved surface

811, and the lens protruding columns are respectively disposed on the first side and the second side. The lens convex column is of a hollow structure, the lens convex column is communicated with the lens through

hole

815, and the lens through

hole

815 is matched with the lens convex column and used for screwing and fixing the

lens

81, the

light source

83 and the

first shielding plate

841. The inner diameter of the lens through

hole

815 is 7mm to 8mm, preferably 7.5mm, and the inner diameter of the lens boss may be 3.5mm to 5.5mm, and in this embodiment, the inner diameter of the lens through hole is selected to be 4 mm.

The upper

curved surface

811 and the lower

curved surface

812 are both free-form surfaces with continuously changing curvatures, and the curvature of the upper curved surface is smaller than that of the lower curved surface. In some preferred embodiments, the upper

curved surface

811 is a lens light emitting surface, and the lower

curved surface

812 is a lens light incident surface. The upper

curved surface

811 is symmetrical left and right, and asymmetrical front and back, and may be understood as symmetrical front and back and asymmetrical left and right according to different views, which is defined as symmetrical left and right and asymmetrical front and back herein. The lower

curved surface

812 is also left-right symmetric and front-back asymmetric, and according to the different view directions, it can also be understood as left-right asymmetric and front-back symmetric, which is defined herein as the left-right symmetric and front-back asymmetric structure. The light rays from the lower

curved surface

812 and the

light source

83 are directly incident on the lower

curved surface

812.

In this embodiment, the width of the upper

curved surface

811 is 40mm to 80mm, the width of the upper

curved surface

811 is preferably 50mm to 80mm, and the width of the upper

curved surface

811 is preferably 70mm to 80mm, in this embodiment, the width of the upper

curved surface

811 is selected to be 77.38 mm; the length of the upper

curved surface

811 is 40mm-85mm, the length of the lower

curved surface

812 is preferably 50mm-85mm, the length of the upper

curved surface

811 is preferably 77mm-83mm, and in this embodiment, the length of the upper

curved surface

811 is selected to be 79.44 mm. The width of the

lower plane

816 is 30-55mm, the width of the

lower plane

816 is preferably 40-50 mm, in this embodiment, the width of the

lower plane

816 is selected to be 48.43 mm; the length of the

lower plane

816 is 30-60mm, the length of the

lower plane

816 is preferably 40-55 mm, the length of the

lower plane

816 is preferably 51-55 mm, and in this embodiment, the length of the

lower plane

816 is 54 mm.

The maximum height of the

lens

81 is 20mm-43mm, the maximum height of the

lens

81 is preferably 25mm-40mm, and the maximum height of the

lens

81 can also be preferably 33mm-40 mm; in this embodiment, the maximum thickness of the

lens

81 is selected to be 37.7 mm.

As shown in fig. 14A, with the central position of the

light source

83 as the origin of XYZ coordinate axes, the Z axis defines the height direction of the

lens

81, the Y axis defines the length direction of the

lens

81, and the X axis defines the width direction of the lens 81 (the X axis is the direction toward the paper).

The upper

curved surface

811 may be divided into a front upper

curved surface

8111 and a rear upper

curved surface

8112 by using a W axis as a reference line as shown in fig. 14A, wherein the W axis is located in a negative direction of a middle Y axis of the XYZ coordinate axes and passes through an intersection point of the lower

curved surface

812 and the

lower plane

816, the W axis is further a normal of the upper

curved surface

811, and a boundary between the front upper

curved surface

8111 and the rear upper

curved surface

8112 is smooth.

In this embodiment, the front upper

curved surface

8111 is a polarizing surface, which can make the light emitted from the

light source

83 uniformly spread and exit the

lens

81. The rear upper

curved surface

8112 is a light receiving surface, and the rear upper

curved surface

8112 is used in cooperation with the

first side surface

801, so that light emitted by the

light source

83 can be totally reflected (or can be refracted for the second time), thereby collecting light with a larger light emitting angle and improving the light utilization rate of the

light source

83.

The upper

curved surface

811 is asymmetrical back and forth (i.e., asymmetrical along the Y-axis), and thus the curved surface equations of the front upper

curved surface

8111 and the rear upper

curved surface

8112 are also different.

The surface equation of the front upper curved surface is as follows:

Z=H1-k1X4-k2(Y+L1)4-k3X2×2(Y+L1)2-k4X2-a(Y+L1)2(1);

wherein Z is more than or equal to 0, and Y is less than or equal to-L1

The surface equation of the rear upper curved surface is as follows:

Z=H1-k1X4-k2(Y+L1)4-k3X2×2(Y+L1)2-k4X2-b(Y+L1)2(2);

wherein Z is more than or equal to 0, and Y is more than or equal to-L1

In the above equations (1) and (2), X, Y, Z corresponds to the width, length and height of the upper

curved surface

811 defined by the X, Y and Z axes, respectively. Said H1The value is further expressed as the maximum height of said upper

curved surface

811, wherein in the present embodiment H is1=37.7mm;

Said L1A constant value, L1The value ranges from 5 to 20mm, L1More preferably, the value is 9-15mm, in this example, the L1The value was chosen to be 14.4 mm.

K is1Value, k2Value, k3Value, k4The value and the value a are both constant, k1Value, k2Value, k3Value, k4The values of the values and a range from 0 to 1, k1Value, k2Value, k3The value range is preferably 1X 10-6-1×10-4K to k4The value and the numerical range of the value of a are preferably 1 × 10-3-0.1, in the present example, said k1Value, k2Value, k3Value, k4The values and a are 0.000001, 0.000002, 0.000001, 0.007143 and 0.0142855, respectively.

In this embodiment, the lower

curved surface

812 may be divided into a front lower

curved surface

8121 and a rear lower

curved surface

8122 by using a V axis as a reference line as shown in fig. 14A, wherein the V axis is located in a middle Y axis positive direction of the XYZ coordinate axes and passes through the lower

curved surface

812 along a middle point of the Y axis direction, the V axis is further a normal of the lower

curved surface

812, and a junction between the front lower

curved surface

8121 and the rear lower

curved surface

8122 is smooth.

The lower

curved surface

812 is asymmetrical back and forth (asymmetrical in the Y-axis direction), and thus the curved surface equations of the front lower

curved surface

8121 and the rear upper

curved surface

8122 are also different.

The surface equation of the front lower curved surface is as follows:

Z=H2-f1X2-f2(Y-L2)2(3);

wherein Z is more than or equal to 0 and Y is less than or equal to L2

The surface equation of the rear lower

curved surface

8122 is as follows:

Z=H2-f1X2-f3(Y-L2)2(4)。

wherein Z is more than or equal to 0, and Y is more than or equal to L2

In the above equations (3) and (4), X, Y, Z corresponds to the width, length and height of the lower

curved surface

812 defined by the X, Y and Z axes, respectively. Said H2The value is further expressed as the maximum height of the lower

curved surface

812, where in this embodiment, H is122.5 mm; said L2A constant value, L2The value ranges from 1 to 15mm, L2More preferably, the value is 5 to 12mm, in the present embodiment, the L1The value was chosen to be 9.7 mm.

F is1Value f2Value and f3The value is a constant, said f1Value f2Value and f3The value range of 0 to 1, said f1Value f2Value and f3The value is preferably 1X 10-3-1. In some embodiments, said f1The value of f is positively correlated with the change in curvature of the lower

curved surface

812 in the X-axis direction2Value f3The values are respectively positively correlated with the curvature changes of the front lower

curved surface

8121 and the rear lower

curved surface

8122 along the Y-axis direction, in the embodiment, f1Value f2Value andf3the values are taken as: 0.1, 0.037037 and 0.05.

The upper

curved surface

811 and the lower

curved surface

812 are limited by the curved surface equation, so that a more accurate light distribution effect and uniform brightness can be obtained, and compared with a structure in the prior art that the illumination of the LED lamp is uniform, the

lens

81 provided by the invention can obtain a better light emitting effect.

The light path of the light emitted by the

light source

83 passing through the

lens

81 is specifically as shown in fig. 14A-14C, and the specific light path can be divided into the following:

light path I: as shown in fig. 14A at point i, the light emitted from the

light source

83 is refracted by the lower

curved surface

812 and the upper

curved surface

811 of the

lens

81 in sequence, and then projected at a certain angle, and the light is refracted twice in the light path i.

And (3) an optical path II: as shown in fig. 14A at point ii, when the light emitted from the

light source

83 enters the

lens

83 perpendicular to the tangential direction of the lower

curved surface

812, the light is not refracted, the light continues to be refracted by the upper

curved surface

811, and then is projected at a certain angle, and in the light path ii, the light is refracted once.

And (3) an optical path III: as shown in fig. 14A at iii, the light emitted from the

light source

83 is refracted by the lower

curved surface

812, and then exits the

lens

81 perpendicular to the tangential direction of the upper

curved surface

811, and at this time, the light is not refracted, and in the light path iii, the light is refracted once.

And a light path IV: as shown in fig. 14B, light emitted from the central position of the light source 83 (i.e., the origin of the X-Y-Z coordinate axis) passes through the rear lower

curved surface

8122, enters the

first side surface

801, is totally reflected, and then exits the

lens

81 through the front upper

curved surface

8112.

And (3) an optical path V: as shown in fig. 14C, after the light emitted from the

light source

83 passes through the lower

curved surface

812, the light continues to be totally reflected by the

first side surface

802 and the

second side surface

802, and exits the

lens

83 through the upper

curved surface

811.

In the invention, the

lens

81 can obtain a larger polarization angle, and the curvature of the light-emitting surface and the polarization surface of the

lens

81 is adjusted, so that the

lens

81 can be applied to various different LED projection lamps and can meet various different light-emitting angles.

Referring to fig. 14D-14E, the light intensity values of the light from the

light source

83 at different angles after passing through the

lens

81 are tested to illustrate the spatial distribution of the light intensity. The spatial distribution of the luminous intensity of the

lens

81 is specifically as follows:

defining a maximum value of light intensity in a whole area as ImaxWhen the light of the

lens

81 is in the plane of C0, the corresponding angle is 40.1 °, and the maximum intensity thereof corresponds to 0.7 times I, as shown in fig. 14Dmax(ii) a When the light of the

lens

81 is in the plane of C90, the corresponding angle is 139.2 degrees, and the maximum light intensity is 0.15 times Imax

As shown in FIG. 14E, it has the full-area maximum light intensity I when the gamma angle is 62.5 at the C130 plane and the C230 planemax(as I)max2000 cd).

Referring to fig. 15A-15E, the

reflector structure

82 includes at least two reflectors disposed at an angle of 70-100 ° with respect to the

lens

81. In some embodiments, the

reflector structure

82 includes a

first reflector

821, a

second reflector

822, and a

third reflector

823, wherein the

second reflector

822 and the

third reflector

823 are perpendicular to the

first reflector

821, respectively. The curvature of the first reflecting

cover

821 is 0.0250-0.0400, and the curvature of the first reflecting

cover

821 is preferably 0.0280-0.0300. The included angle between the first reflecting

shade

821 and the

lens

81 is 75-87 degrees, the included angle is preferably 78-85 degrees, and can be further 79-82 degrees.

The

first reflector

821 can be further subdivided into a

first platform

8211, a

second platform

8212 and a

third platform

8213, wherein the

second platform

8212 is disposed between the

first platform

8211 and the

third platform

8213. The

first platform

8211 and the

third platform

8213 are horizontally arranged relative to the

LED projector

10, and the

first platform

8211 and the

third platform

8213 are not on the same horizontal plane. In order to achieve the maximum light extraction efficiency, the

second platform

8212 is an arc surface, and the thickness of the

second platform

8212 is 1 to 3mm, and preferably 1.5 to 2.5mm, in this embodiment, the thickness of the

second platform

8212 may be 1mm, 2mm, or 3 mm. The curvature of the

second platform

8212 is-0.0100-0.0300, more preferably-0.0130-0.0250, and more preferably-0.015-0.0332, and in this embodiment, the curvature may be specifically-0.0013 mm, -0.0010mm, 0mm, 0.0100mm, 0.0013mm, 0.0232mm, or 0.0332 mm.

As shown in fig. 15D, the

first platform

8211 is a smooth "convex" type platform, and a window (not numbered) is formed in the middle of the

first platform

8211. The

third platform

8213 is a trapezoidal platform. The

second platform

8212 is a rectangular platform with a certain radian.

Two ends of the

second platform

8212 of the

first reflector

821 are respectively provided with a

clamping structure

8214, and the

clamping structure

8214 is matched with the

second reflector

822 and the

third reflector

823, so that the

first reflector

822 and the

third reflector

823 are clamped on the

first reflector

821.

As shown in fig. 15E, the

clamping structure

8214 is a curved surface, and the thickness of the

clamping structure

8214 is 3mm to 5mm, and most preferably 4 mm. The curvature of the

clamping structure

8214 is 0.01-0.03, the curvature of the

clamping structure

8214 is preferably 0.015-0.03, and in the embodiment, the curvature of the

clamping structure

8214 is selected to be 0.020-0.25.

The lengths of the

second reflector

822 and the

third reflector

823 are 40mm to 55mm, and may also be 45mm to 50mm, preferably 47mm to 49mm, and specifically may be 46mm, 47mm, 48mm, or 49 mm. The included angles between the

second reflector

822 and the

lens

81, and between the

third reflector

823 and the

lens

81 are respectively 70 ° to 100 °, more preferably 80 ° to 95 °, and the included angles between the

second reflector

822 and the

lens

81, and between the

third reflector

823 and the

lens

81 need to be matched according to the light path direction of the

light distribution structure

80, and are not limited herein. The heights of the

second reflector

822 and the

third reflector

823 are related to the size and the structure of the

LED projector

10, and are not limited herein.

In another embodiment, the setting position of the

clamping structure

8214 and the size parameters of the

second reflector

822 and the

third reflector

823 can be adjusted according to the actual requirement of the

light distribution structure

80, which is not limited herein.

In some preferred embodiments, the

second reflector

822 and the

third reflector

823 may also be provided with reflective surfaces, and the reflective surfaces need to be mirror-polished with the accuracy of SPI-a1, Ra ≤ 0.03mm, and Rt ≤ 0.05 mm.

The

first reflector

821, the

second reflector

822 and the

third reflector

823 are preferably made of ultraviolet-resistant PC, a high-gloss material, and the like, and the fire-retardant rating of the

first reflector

821, the

second reflector

822 and the

third reflector

823 reaches UL94V 2.

As shown in fig. 15A, the

light distribution structure

80 further includes a covering

structure

84, the covering

structure

84 includes a

first covering plate

841, a

second covering plate

842 and a

third covering plate

843, the

second covering plate

842 and the

third covering plate

843 are vertically disposed with respect to the

first covering plate

841, and the

first covering plate

841, the

second covering plate

842 and the

third covering plate

843 jointly form a "concave" structure. The

first cover plate

841 is arranged at an angle of 80-100 degrees.

The

cover structure

84 is disposed in cooperation with the

reflector structure

82, the

reflector structure

82 is disposed in the

cover structure

84, and the

cover structure

84 and the

reflector structure

82 have the same opening.

The

level gauge

85 may facilitate an installer to level the LED projector when installed. In some preferred embodiments, the

first reflector

821 is further provided with a window (not numbered) for placing the

level

85.

Referring to fig. 16A-16B, in the present invention, the

lens

81 and the

reflector

82 together form an optical system. The light emitted by the

light source

83 accommodated in the

lens

81 is refracted or specularly reflected by the

lens

83 and then emitted out of the

lens

83, and the light is specularly reflected by the reflector structure 82 (such as the

first reflector

821, the

second reflector

822 or the third reflector 823), and then projected at a certain angle, so as to achieve the best light-emitting efficiency. In this embodiment, the light extraction efficiency can reach more than 70%.

The specific light path of the

LED projection lamp

10 can be divided into the following:

light path 1: on the basis of the above optical paths i-v, the light refracted by the

lens

81 is reflected by the first reflecting cover 821 (as shown in fig. 16B), so as to implement the polarized light irradiation at a certain angle. The height of the light irradiation of the

LED projection lamp

10 can be adjusted by adjusting the angle between the first reflecting

cover

821 and the

lens

81.

Light path 2: on the basis of the light paths i-v, the light refracted by the

lens

81 is reflected by the

second reflector

822 and/or the third reflector 823 (as shown in fig. 16A), so that light polarized light irradiation is performed at a certain angle, and the projection area range and the illumination intensity of the

LED projection lamp

10 can be adjusted by adjusting the included angle between the

second reflector

822 and/or the

third reflector

823 and the

lens

81.

In this embodiment, the three

light sources

83 are coplanar, and the light beams with increased angles emitted by the adjacent

light sources

83 are reflected by the

second reflector

822 or the

third reflector

823 and uniformly emitted out of the

LED projection lamp

10, so that the light beams can be uniformly distributed on the irradiated object by using the optical system, and occurrence of local light spots is avoided.

In some other embodiments of the present invention, the light rays after being refracted by the

lens

81 may be reflected by one or more of the

first reflector

821 and the

second reflector

822, 10, so that light rays with different angles can be projected. The specific optical path is determined by the angle of the light, and therefore, the optical path is not limited.

Referring to fig. 17A, as can be seen from the single lamp effect diagram (or pseudo color diagram) of the

lens

81, the optical system has an effect of condensing light of the LED or the like in cooperation with the

light source

83, wherein the whiter the color is, the larger the illuminance value is.

Referring to fig. 17B, it shows that the distance between the

LED projector

10 and the illumination surface is 1.4m, and the light is projected on the illumination surfaceThe irradiation area on the irradiation surface is 3m × 6m in width × length. Defining the maximum illumination value of the illumination area as EmaxThe illumination value decreases from the center of the irradiation region to the periphery, and the illumination value at the boundary of the irradiation region is 0.15 times Emax

Referring to FIGS. 17C-17D, a full-area maximum light intensity is defined as ImaxWhen the light of the optical system is in the plane of C0, the corresponding angle is 27.9 °, and the maximum light intensity thereof corresponds to 0.47 times I, as shown in fig. 17Cmax(ii) a When the light of the optical system is in the plane of C90, the corresponding angle is 126.7 degrees, and the maximum light intensity is 0.04 times Imax

When the angle of gamma is 51.5 degrees on the C300 plane and the C60 plane, the maximum light intensity I in the whole area is obtainedmax(as I)max9631 cd).

Compared with the prior art, the

LED projection lamp

10 provided by the invention has the following advantages:

1. the

LED projection lamp

10 provided by the invention can be divided into a first cavity 101 (such as a light source cavity) and a second cavity 102 (such as a power supply cavity), the

first cavity

101 and the

second cavity

102 are respectively provided with a light distribution structure and an

electrical component

40, the

first cavity

101 and the

second cavity

102 are independent from each other, and the influence of overheating of the

electrical component

40 in the

first layer structure

20 on the

light distribution structure

80 in the

second layer structure

30 can be effectively avoided, so that the air circulation between the

first layer structure

20 and the

second layer structure

30 is avoided, and an explosion-proof effect is achieved.

2. The

LED projection lamp

10 provided by the present invention includes at least one

lens

81 and a

reflector structure

82, which are matched to form an optical system, wherein the

lens

81 and the

reflector structure

82 cooperate to make the light emitted from the

light source

83 be refracted by the

lens

81 and reflected by the

reflector structure

82, and then be projected toward a certain angle. In addition, the height, range, illuminance, etc. projected by the LED projector can be further adjusted by adjusting the included angle (e.g., 70 ° -100 °) between the

lens

81 and the

reflector structure

82, for example, the light projection angle of the LED projector can be raised by adjusting the included angle (e.g., 70 ° -100 °) between the

first reflector

821 and the

lens

81, and the light projection range of the

LED projector

10 can be widened by adjusting the included angles between the

second reflector

822, the

third reflector

823 and the

lens

81.

3. The

LED projection lamp

10 further includes an upper

curved surface

811 and a lower

curved surface

812, wherein the upper

curved surface

811 and the lower

curved surface

812 are asymmetric structures and have non-uniform thicknesses, and the curvature variation ranges of the upper

curved surface

811 and the lower

curved surface

812 are limited, so that the

lens

81 and the

reflector structure

82 can be integrally combined into a complete optical system to obtain an optimal light projection effect, improve the light extraction efficiency, and avoid forming local light spots.

4. The

LED projector

10 provided by the present invention comprises a

first layer structure

20 and a

second layer structure

30, both of which are further provided with a

partition plate

103, wherein the

partition plate

103 divides the

first layer structure

20 and the

second layer structure

30 into the

first cavity

101 and the

second cavity

102, and the

partition plate

103 is further provided with at least one

wire hole

1031, so that the

light distribution structure

80 disposed in the

first cavity

101 is electrically connected to the

electrical component

40 disposed in the

second cavity

102.

5. The

electrical components

40 further include a

power source

41, a fuse 42, a

lightning protector

43 and a

respirator

44, and the positions of the four components are defined, so as to further configure the internal structure of the

LED projector

10 to obtain an optimal component layout.

6. The

LED spot light

10 comprises a lamp

post mounting structure

90, the lamp

post mounting structure

90 can be used for mounting the

LED spot light

10 on a plurality of different lamp posts in a multi-angle manner, so that the

LED spot light

10 has wide applicability.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit of the present invention are intended to be included within the scope of the present invention.