CN105627195B - Novel LED projecting lamp - Google Patents
- ️Fri May 01 2020
[ detailed description ] embodiments
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It should be particularly noted that when an element is referred to as being "disposed on" or "provided on" another element, it can be directly on the other element or intervening elements may also be present. The terms "vertical," "horizontal," "inner," "outer," "upper" and "lower," and the like as used herein, are for illustrative purposes only and are not intended to limit the present invention.
Referring to fig. 1-2, a first embodiment of the present invention provides an
LED projector10, wherein the
LED projector10 includes a
first layer structure20, a
partition103 and a
second layer structure30 disposed from top to bottom.
The
first layer structure20 includes a
first housing21, the
second layer structure20 includes a
second housing21, a light source cavity (first cavity) 101 is formed between the
partition103 and the
first housing21, and a power supply cavity (second cavity) 102 is formed between the
partition103 and the
second housing31. Due to the arrangement of the
partition103, the
light source cavity101 and the
power supply cavity102 are sealed and independent from each other. The
partition plate103 and the
second housing21 can be connected and fixed by screwing, sealing, clamping and the like.
The
first casing21 is a triangular prism-like hollow casing with a smooth continuous curved surface, a light window (not numbered) is further disposed on a larger side of the
first casing21, and a
glass cover105 is covered on the light window, is a projection window of the light of the
LED projector10, and can be used for an installer to observe the state in the
light source cavity101. Wherein the
glass cover105 is pressed by the glass
cover pressing plate1051.
The lower part of the
first housing21 matches the shape and size of the
partition103. The
partition plate103 is further provided with a
wire hole1031, and the
wire hole1031 is used for conducting wires between the
light source cavity101 and the
power supply cavity102. In order to make the
light source chamber101 and the
power supply chamber102 independent from each other, the
wire hole1031 is further provided with a soft rubber plug, so as to prevent air circulation between the
light source chamber101 and the
power supply chamber102, thereby achieving an explosion-proof effect.
The
first layer structure20 further includes a
light distribution structure80 and at least one
upper fastening portion23, wherein the
light distribution structure80 is disposed in the
light source cavity101, and the
upper fastening portion23 is disposed at an outer edge of a rear portion of the
first housing21, wherein a front portion of the
first housing21 refers to a surface of the
LED projection lamp10 from which light is emitted, and a rear portion of the
first housing21 refers to a surface of the
LED projection lamp10 from which no light is emitted.
The
second housing31 is a square hollow housing. An
electrical component40 is arranged in the
power supply cavity102, and a clamping structure (not numbered) for clamping the
electrical component40 is arranged in the
first shell31.
The
electrical assembly40 disposed in the
power supply cavity102 includes a
power supply41, at least one safety tube 42, at least one
lightning arrester43, at least one
respirator44, and a plurality of
wires45, wherein the
power supply41 is connected to the safety tube 42, the
lightning arrester43, and the
respirator44 through the
wires45, respectively. In order to allow the
wires45 to be more orderly installed in the
power supply cavity102, the
electrical assembly40 may further include at least one
connection terminal block46 and at least one
connection terminal47, wherein the number and the installation position of the
connection terminal block46 and the
connection terminal47 are related to the position and the size of the
power supply41, the fuse 42, the
lightning arrester43, and other elements.
The
second housing31 further includes at least one breather through
hole312, the breather through
hole312 penetrates through an outer wall of the
second housing31, the
breather44 is disposed in the breather through
hole312, a portion of the
breather44 extends out of the
second housing31, and another portion is disposed in the
power supply cavity102. For optimal gas flow, in some preferred embodiments, the
breather44 is positioned adjacent to the
power source41 and the
lightning protector43.
In some preferred embodiments, at least one
sealing ring104 may be further disposed between the
first housing21 and the
partition103, and between the
second housing31 and the
partition103, where the sealing
ring104 may be used to form a sealed space between the
partition103 and the
first housing21. The sealing
ring104 may be preferably made of soft foam, rubber, or the like.
Referring to fig. 3A, in a second embodiment of the LED projection lamp provided by the present invention, a front portion and a rear portion of the
second housing31 correspond to the
first housing21. The
second housing31 further includes at least one lower connecting
member34 disposed at a rear portion thereof and at least one lower engaging
member33 disposed at a front portion thereof, and the lower
engaging members33 are disposed at positions and in numbers corresponding to the upper engaging
members23. In some preferred embodiments, the number of the
lower connectors34 and the
lower snap parts33 is two. The front part of the
first housing21 and the front part of the
second housing31 can also be buckled by the upper buckling
part23 and the lower buckling
part33.
The
second housing31 further includes at least one wire through
hole311, the wire through
hole311 includes a
waterproof cover3111 and a waterproof
cover sealing ring3112. Wherein the waterproof
cover sealing ring3112 is disposed between the wire through
hole311 and the
waterproof cover3111. The actual location at which the
wire vias311 are disposed is related to the distributed location of the
electrical components40 disposed within the
power supply cavity102. In some preferred embodiments, the number of the line vias 311 may also be two, three, four or other, and may be determined according to the number of the
conductive lines45. As in the present embodiment, the
second housing21 includes three
wire vias311, as shown in fig. 3A, the three
wire vias311 may be respectively disposed at the rear and two sides of the
second housing21, wherein the
direction901, the
direction902, and the
direction903 are respectively denoted as wire outgoing directions.
The
power supply41 is disposed in the middle inside the
second housing31, and the
power supply41 is fixed in the
second housing31 through a power supply support bracket 411 and a power
supply press plate412.
The
lightning protector43 is disposed between the
power source41 and the
respirator44, and the
lightning protector43 is fixed within the
second housing31 by the lightning
protector adapter plate431.
The fuse tube 42 is disposed at one side of the
power source41, and the fuse tube 42 is fixed in the
second housing31 by the fuse tube seat 421.
The
wiring terminal47 is arranged between the
lightning protector43 and the protective tube 42, and a
wire45 is wound on the
wiring terminal47. The
terminal block46 is provided on the other side of the
power source41, and a
wire45 is wound around the
terminal block46.
The arrangement positions of the elements in the
electrical assembly40 can effectively reduce the usage amount of the
wires45 and avoid excessive bending of the wires, so that the
wires45 are more concise and beautiful, and the operation of an installer is convenient.
As shown in fig. 3A, the
wires904 can pass through the wire holes 1031 and connect with the
light distribution structure80 disposed on the
first layer structure20, so that the
light distribution structure80 is electrically connected with the
electrical component40.
Referring to fig. 4A-4B, the
first layer structure20 further includes at least one upper connecting member 24, and the upper connecting member 24 is disposed at the outer edge of the front portion of the
first shell21 and is matched and connected with the lower connecting
member34 one by one, so that a connecting structure is formed between the rear portion of the
first layer structure20 and the rear portion of the
second layer structure30.
As shown in fig. 4A-4B, in the
LED projector10 provided by the present invention, a
waterproof structure313 is further disposed at an edge portion of the
first housing21, the
waterproof structure313 further includes a first
waterproof sealing ring3131 and a second
waterproof sealing ring3132, and the
waterproof structure313 is disposed to prevent water from entering the inside of the
LED projector10 and prevent water from being retained on an outer surface of the LED projector.
Referring to fig. 5, in the present embodiment, the
second layer structure30 includes a
second layer housing31, and a lamp
post mounting structure90 of the LED projector is disposed on a bottom surface of the
second layer housing31.
The lamp
post mounting structure90 of the
LED spot light10 includes a mounting member (not numbered), the mounting member includes a first mounting
member91, a second mounting
member92 and a third mounting
member93, and the first mounting
member91, the second mounting
member92 and the third mounting
member93 are respectively disposed on an outer surface of the
second layer housing31.
The first mounting
member91 is disposed adjacent to the second mounting
member92, and the first mounting
member91 and the second mounting
member92 are disposed in a stepped manner. The first mounting
member91 is used in cooperation with the second mounting
member92. In some preferred embodiments, the mounting members may further include a third mounting member, a fourth mounting member, and a fifth mounting member, without limitation.
In addition, in other embodiments, an included angle is formed between a bottom surface of the first mounting
member91, a bottom surface of the second mounting
member92, and a bottom surface of the third mounting
member93, and the first mounting
member91, the second mounting
member92, and the third mounting
member93 are coaxial and are disposed independently of each other.
The first mounting
member91 includes a first
central region911, a first
planar region912, and a second
planar region913, and the first
central region911 is disposed between the first
planar region912 and the second
planar region913.
The second mounting
member92 includes a
second center region921, a third
planar region922, and a fourth
planar region923, wherein the
second center region921 is disposed between the third
planar region922 and the fourth
planar region923.
The first
planar region912, the second
planar region913, the third
planar region922 and the fourth
planar region923 may be respectively subdivided into a horizontal surface section (not numbered) and an arc surface section (not numbered). The first
planar area912 and the second
planar area913 are symmetrically disposed, and the third
planar area922 and the fourth
planar area923 are symmetrically disposed.
The third mounting
member93 includes at least two mounting
holes931, two or more of the mounting
holes931 are correspondingly disposed, preferably diagonally disposed, in some preferred embodiments, the number of the mounting
holes931 is four, and four of the mounting
holes931 are respectively disposed at four corners of the
second layer shell31. In other embodiments, the number of the mounting
holes931 may further be five, six, seven, eight, etc., and the specific number is not limited, and may be adjusted accordingly according to the actual requirement of the projector product.
The third mounting
member93 further includes a mounting plate 932 (reference numeral fig. 8), and the mounting
plate932 is provided with through holes (not shown) corresponding to the positions and the number of the mounting holes. The mounting
plate932 may be configured to couple to other mounting structures for peripheral devices, such that other mounting structures for peripheral devices may be equally suitable for use with the
projector10 provided herein.
Referring to fig. 6 to 7A, a
lamp post96 is provided, the
lamp post96 is a rectangular parallelepiped, and one end of the
lamp post96 extends into the lamp
post mounting structure90 of the
LED spot light10 disposed on the outer surface of the
second layer housing31 and is disposed parallel to the lamp post mounting structure. The
pole mounting structure90 of the
LED spot light10 further includes a screwing
part94 and a fixing
part95, wherein the screwing
part94 includes at least two screwing
holes941 symmetrically disposed at two sides of the first mounting
part91 and/or the second mounting
part92, as shown in fig. 3, in a preferred embodiment, the screwing
holes941 are symmetrically disposed at two sides of the second mounting part 92 (i.e., two sides of the pole 96).
The fixing
member95 includes at least one
anchor ear952 and a
nut952 disposed to match the screwing
hole941. In some preferred embodiments, the number of the
anchor ear952 is preferably two, and the
anchor ear952 is engaged with the screw-engaging
portion941 through the
nut952, so as to fix the
lamp post96 with the lamp
post mounting structure90 of the LED lamp post.
Referring to fig. 7B, in another embodiment, the
lamp post96 may also be cylindrical, and the
lamp post96 may also be fixedly connected to the first mounting
part91 and the second mounting
part92 of the lamp
post mounting structure90 of the
LED spot light10 by a fixing
part95.
Referring to fig. 8A, in the first mounting
member91, the first
central area911 disposed between the first
planar area912 and the second
planar area913 is slightly lower than the first
planar area912 and the second
planar area913. The height difference between the uppermost plane of the first mounting
member91 and the lowermost plane of the first
central region911 is
h1.
As can be further seen from the figure, the first
central area911 is an arc-shaped curved surface, the first
planar area912 and the second
planar area913 are half-arc-shaped curved surfaces with symmetrical shapes, and the surfaces of the first
central area911, the first
planar area912 and the second
planar area913 form a continuous smooth curved surface. The curvature of the first
central region911 is 0-0.1, and more preferably 0-0.0630. The curvature of the first
planar region912 and the second
planar region913 is 0 to 0.08, and more preferably 0 to 0.04.
Referring to fig. 8B, in the second mounting
member92, the second
central area921 disposed between the third
planar area922 and the fourth
planar area923 is slightly lower than the third
planar area922 and the fourth
planar area923. The height difference between the highest plane of the second mounting
member92 and the lowest plane of the
second center section921 is h 2. Wherein the height difference h1 is greater than the height difference h 2.
As can be further seen from the figure, the second
central region921 is an arc-shaped curve, the third
planar region922 and the fourth
planar region923 are semi-arc-shaped curves with symmetrical shapes, and the surfaces of the second
central region921, the third
planar region922 and the fourth
planar region923 form a continuous and smooth curved surface. The curvature of the second
central region921 is 0-0.1, and more preferably, 0-0.0630. The curvature of the third
planar region922 and the fourth
planar region923 is 0-0.08, and more preferably 0-0.04.
Referring to fig. 8C, in another embodiment, the cross section of the first central region 911 ' is concave formed by three straight lines, and the first planar region 912 ' and the second planar region 913 ' are also formed by a plurality of straight lines.
Referring to fig. 8D, in another embodiment, the cross-section of the first
central region911 "may be further rectangular concave, and the first
planar region912" and the second
planar region913 "are L-shaped with an inclination angle of 60 ° -90 °.
Referring to fig. 9, the
first center region911 of the first mounting
member91 includes a
first fulcrum region9111, and the
first fulcrum region9111 is disposed at an end of the
first center region911 near the center of the
LED spot light10. As can be seen, the first
central region911 is at an angle of 90 ° to the vertical.
The second
central area921 of the second mounting
member92 includes a second pivot area 9211, and the second pivot area 9211 is disposed at an end of the first
central area921 near the center of the
LED projector10. As can be seen from the figure, the second
central area921 has an inclined surface with a certain inclination angle a (the included angle of the second
central area921 and the vertical direction is the inclination angle a), the inclination angle a is 0 ° to 5 °, the inclination angle a is more preferably 1 ° to 5 °, and most preferably 3 °, 4 °, 4.5 ° or 5 °.
In some preferred embodiments, the
second center region921, the third
planar region922 and the fourth
planar region923 of the second mounting
member92 are all inclined at the same angle relative to the second mounting
member91.
The
first fulcrum region9111 has a thickness h3 of 0.5-4mm, more preferably a thickness h3 of 1-3mm, and more preferably a thickness h3 of 2 mm. The thickness h4 of the second fulcrum region 9211 is 0.5-4mm, the thickness h4 is more preferably 1-3mm, and the thickness h4 is more preferably 1.5mm, 2mm, 2.5mm, or 3 mm.
Referring to fig. 10A, a first embodiment of a lamp
post mounting structure90 of the
LED projection lamp10 according to the present invention is as follows: when the
light pole96 with a rectangular parallelepiped shape is in contact with and attached to the second mounting
part92, the
light pole96 is parallel to the second mounting
part92, and an included angle between the second mounting
part92 and the vertical direction is a mounting angle a 1. At this time, the end of the
lamp post96 contacts the second fulcrum region 9211 of the second
semi-arc surface921, the surface of the
lamp post96 contacts the surface of the second mounting
part92, and the surface of the second mounting
part92 is a continuous and smooth surface, so that when the
lamp post96 contacts the surface of the second mounting
part92, the contact area and the force-receiving area can be increased. Further, adopt two the
staple bolt951 cooperation the
nut952 with screw up
hole941
will lamp pole96 fixed mounting be in on the
second layer shell31 of projecting
lamp10.
Referring to fig. 10B, a second embodiment of the lamp
post mounting structure90 of the LED projection lamp of the present invention is as follows: the second embodiment is different from the first embodiment in that the
lamp post96 having a rectangular parallelepiped shape is in contact with and attached to the first mounting
member91, and in this case, an angle between the
lamp post96 and the vertical direction is a mounting angle a 2. The end of the
light pole96 contacts the
first fulcrum region9111 of the first
semi-arc surface911, the surface of the
light pole96 contacts the surface of the first mounting
member91, and the surface of the
light pole96 contacts only the surface of the end of the second mounting
member92 away from the
projector10.
Wherein the installation angle a1 is greater than or equal to the installation angle a2, and the installation angle a1 and the installation angle a2 are more preferably 0 ° to 5 °, and still more preferably 3 ° to 5 °, such as 3 °, 4 °, 4.5 °, 5 °, or 5.5 °. Wherein in a preferred embodiment, the mounting angle a1 is 5 ° and the mounting angle a2 is 0 °.
As shown in fig. 7A, the
LED projector10 is combined with a rectangular
parallelepiped lamp post96, and during the installation process, when the installation angle is 0 ° from the vertical direction, the
lamp post96 can contact with a
first plane area912 and a
second plane area913. When the installation angle and the included angle of the vertical direction are 5 °, the
lamp post96 can contact the
third plane area922 and the
fourth plane area923.
As shown in fig. 7B, the
LED projector10 is combined with a
cylindrical lamp post96, and during the installation process, when the installation angle is 0 ° from the vertical direction, the
lamp post96 can be in point contact with the point where the first
central region911 meets the first
planar region912 and the second
planar region913 or the central point of the first
central region911. When the installation angle and the included angle of the vertical direction are 5 °, the
lamp post96 can be in point contact with the point contact of the second
central region911 with the third
planar region922 and the fourth
planar region923 or in point contact with the central point of the first
central region921.
Referring to fig. 11, the third mounting
member93 further includes a mounting
plate932, the mounting
plate932 is provided with at least two through holes (not numbered) matching with the mounting
holes931, and the through holes and the mounting
holes931 can be screwed and fixed by screws, so as to fix the mounting
plate932 on the second-
layer housing31. The mounting
plate932 may also include a securing structure, such as a snap-fit structure, a threaded structure, a snap-fit structure, etc., that is coupled to the
light pole96.
In some embodiments, the
pole mounting structure90 of the
LED projection lamp10 is also applicable to the mounting of the
pole96 in the shape of triangular column, semi-arc column, ellipse, etc., the
pole96 may be hollow tubular or solid rod, and by matching with the
hoops931 in different sizes, the
pole mounting structure90 of the LED projection lamp is also applicable to the mounting of the
poles96 in different sizes, and has strong practicability. Compared with the prior art, the lamp
post mounting structure90 of the LED projection lamp provided by the invention can realize the 0-5-degree mounting angle between the lamp post and the
projection lamp10, and has stronger practicability.
The lamp
post mounting structure90 of the
LED spot light10 provided by the present invention has a first mounting
member91 and a second mounting
member92, which are arranged in a gradient manner and form a certain mounting angle, and the height of the second mounting
member92 increases from the end close to the first mounting
member91 to the end far from the first mounting
member91. Therefore, when the
lamp post96 is installed in a matched mode, the contact surface between the lamp
post installation structure90 of the LED spot lamp and the
lamp post96 can be effectively increased, and therefore installation stability is improved.
The lamp
post mounting structure90 in the
LED spot light10 provided by the present invention comprises a central area 911(912) and planar areas 912(922) or 913(923) symmetrically disposed at two sides of the central area 911(912), wherein the curvature of the central area is 0-0.1, and the curvature of the planar areas is 0-0.08. The installation of the lamp pole of suitable different shapes, such as cylinder, cuboid or triangle cylinder all can obtain great installation contact surface in above-mentioned installation component is so arranged.
The
LED projection lamp10 provided by the invention comprises at least one
hoop951, wherein at least two screwing
holes941 are formed in two sides of the mounting part in the direction parallel to the
lamp post96, and the
hoop951 is connected with the screwing
holes941 in a matched mode. Through adopting the staple bolt fixed, not only can simplify the installation procedure, still can be applicable in the installation of the lamp pole of different size of a dimension through the selection of staple bolt size and shape.
The lamp
post mounting structure90 of the
LED spot light10 provided by the present invention comprises the third mounting
member93, and the third mounting
member93 is provided with other types of mounting structures besides the rod-shaped structure, so that the present invention has strong practicability.
Compared with the prior art, the
LED projection lamp10 provided by the invention is matched with
lamp posts96 of various shapes and sizes, can be installed at a certain inclination angle, and has strong practicability.
The lowest surface of the mounting component (including the
first mounting component91 and the second mounting component 92) of the
LED projection lamp10 provided by the invention forms a certain angle with the surface of the
second layer shell31 of the
LED projection lamp10, so that the
LED projection lamp10 and the
lamp post96 can be mounted at a certain inclination angle, and the
LED projection lamp10 is more convenient to mount and use.
In the
LED spot light10 provided by the present invention, the
first mounting component91 and the
second mounting component92 are arranged in a gradient manner, which is beneficial to the
lamp post96 with different shapes being attached to the mounting components more closely.
Furthermore, in the
LED projection lamp10 provided by the present invention, the mounting component includes a central area (the first
central area911 or the second central area 921) and planar areas (the first
planar area912 and the second
planar area913 or the third
planar area922 and the fourth planar area 923) symmetrically disposed at two sides of the central area; the plane area is composed of a horizontal plane section and an arc surface section. The curvature of the central area is 0-0.1, and the curvature of the arc surface section of the plane area is 0-0.08, so that the binding surface between the
lamp post96 and the mounting part is larger, and the mounting and fixing structure is firmer.
In the
LED spot light10 provided by the present invention, the installation angle of the
first installation component91 is 0 °, the installation angle of the
second installation component92 is 5 °, the installation angle of the
lamp post96 installed on the
first installation component91 is greater than or equal to the installation angle of the
lamp post96 installed on the second installation component, and the installation angle is 0 ° -5 °, and the installation angle of the
lamp post96 and the
LED spot light10 is further defined.
In the
LED projection lamp10 provided by the present invention, the first mounting
part91 includes a
first fulcrum region9111, the second mounting
part92 includes a second fulcrum region 9211, and the thicknesses of the
first fulcrum region9111 and the second fulcrum region 9211 are respectively 0.5-4mm, such arrangement can thicken the portion of the lamp
post mounting structure90 that is subjected to a larger stress (the
first fulcrum region9111 and the second fulcrum region 9211), so as to prolong the service life of the lamp
post mounting structure90.
In the
LED projector10 of the present invention, at least two of the mounting members are coaxially and independently disposed, which provides another mounting manner for the
lamp post96.
The
lamp post96 of the
LED projection lamp10 provided by the present invention can be connected to the
LED projection lamp10 by using the fitting manner of the
hoop952 and the screwing
hole941, and can also use a mounting
plate932 to fit other fixing structures, so that the lamp
post mounting structure90 of the
LED projection lamp10 provided by the present invention can be widely applied to lamp posts of various shapes and sizes, and can meet various requirements for mounting angles.
Referring to fig. 12, the
light distribution structure80 includes three
lenses81, a
reflector structure82 and a
light source83 disposed corresponding to the
lenses81, wherein the
lenses81 are disposed in the
reflector structure82, and the
light source83 is embedded in the
lenses81.
In other embodiments, the number of the
lenses81 can be adjusted according to actual needs, and the number of the
lenses81 and the
light sources83 matched with the
lenses81 can be 2, 3, 4 or 5, and the arrangement manner is not limited.
Referring to fig. 13A-13D, the
lens81 includes an upper
curved surface811, a lower
curved surface812 and a lower
flat surface816, the upper
curved surface811 is connected to the lower
flat surface816, and the lower
curved surface812 is formed by recessing the middle of the lower
flat surface816. The upper
curved surface811 and the lower
curved surface812 are smooth continuous curved surfaces.
The joint of the upper
curved surface811 and the
lower plane816 is further provided with two first side surfaces 801 which are symmetrically arranged, the
lens81 further comprises a
second side surface802 arranged between the two first side surfaces 801, and the
first side surface801 and the
second side surface802 are connected with the
lower plane816 at a certain angle.
In the present invention, the
first side801 and the
second side802 perform total reflection on the light generated by the
light source83, thereby performing a light collection function.
The included angles between the first side surface, the
second side surface802 and the
lower plane816 are 0 to 45 degrees, respectively, the included angle is preferably set to be 25 to 45 degrees, and is adjusted according to actual optical requirements and materials, in this embodiment, the included angle is most preferably 35 degrees, and the setting of the included angle can be adjusted according to actual optical requirements and materials, and is not limited herein.
As shown in fig. 13B, the
lens81 further includes two
grooves813 symmetrically disposed at the junction of the lower
curved surface812 and the lower
flat surface816. The
grooves813 are respectively communicated with the lower
curved surfaces812, and the
grooves813 are used for being matched and fixed with the notches 8311 of the light source pressing sheet 831, so that the light source pressing sheet 831 can be effectively and accurately positioned in the installation process, and the
light source83 can be prevented from being displaced due to vibration of the
LED projection lamp10.
In this embodiment, four
bumps814 are further included around the
lower plane816, and the arrangement of the
bumps814 can avoid a problem that a gap is generated between the
lens81 and the
light source83 in a process of installing and embedding the
light source83 into the
lens81 because the
light source83 has a certain thickness, thereby being more beneficial to collection and convergence of stray light.
The
lens81 further includes two lens through
holes815 and two lens protruding columns (not numbered) symmetrically disposed, where the lens through
holes815 respectively penetrate the first side and the upper
curved surface811 and the second side and the upper
curved surface811, and the lens protruding columns are respectively disposed on the first side and the second side. The lens convex column is of a hollow structure, the lens convex column is communicated with the lens through
hole815, and the lens through
hole815 is matched with the lens convex column and used for screwing and fixing the
lens81, the
light source83 and the
first shielding plate841. The inner diameter of the lens through
hole815 is 7mm to 8mm, preferably 7.5mm, and the inner diameter of the lens boss may be 3.5mm to 5.5mm, and in this embodiment, the inner diameter of the lens through hole is selected to be 4 mm.
The upper
curved surface811 and the lower
curved surface812 are both free-form surfaces with continuously changing curvatures, and the curvature of the upper curved surface is smaller than that of the lower curved surface. In some preferred embodiments, the upper
curved surface811 is a lens light emitting surface, and the lower
curved surface812 is a lens light incident surface. The upper
curved surface811 is symmetrical left and right, and asymmetrical front and back, and may be understood as symmetrical front and back and asymmetrical left and right according to different views, which is defined as symmetrical left and right and asymmetrical front and back herein. The lower
curved surface812 is also left-right symmetric and front-back asymmetric, and according to the different view directions, it can also be understood as left-right asymmetric and front-back symmetric, which is defined herein as the left-right symmetric and front-back asymmetric structure. The light rays from the lower
curved surface812 and the
light source83 are directly incident on the lower
curved surface812.
In this embodiment, the width of the upper
curved surface811 is 40mm to 80mm, the width of the upper
curved surface811 is preferably 50mm to 80mm, and the width of the upper
curved surface811 is preferably 70mm to 80mm, in this embodiment, the width of the upper
curved surface811 is selected to be 77.38 mm; the length of the upper
curved surface811 is 40mm-85mm, the length of the lower
curved surface812 is preferably 50mm-85mm, the length of the upper
curved surface811 is preferably 77mm-83mm, and in this embodiment, the length of the upper
curved surface811 is selected to be 79.44 mm. The width of the
lower plane816 is 30-55mm, the width of the
lower plane816 is preferably 40-50 mm, in this embodiment, the width of the
lower plane816 is selected to be 48.43 mm; the length of the
lower plane816 is 30-60mm, the length of the
lower plane816 is preferably 40-55 mm, the length of the
lower plane816 is preferably 51-55 mm, and in this embodiment, the length of the
lower plane816 is 54 mm.
The maximum height of the
lens81 is 20mm-43mm, the maximum height of the
lens81 is preferably 25mm-40mm, and the maximum height of the
lens81 can also be preferably 33mm-40 mm; in this embodiment, the maximum thickness of the
lens81 is selected to be 37.7 mm.
As shown in fig. 14A, with the central position of the
light source83 as the origin of XYZ coordinate axes, the Z axis defines the height direction of the
lens81, the Y axis defines the length direction of the
lens81, and the X axis defines the width direction of the lens 81 (the X axis is the direction toward the paper).
The upper
curved surface811 may be divided into a front upper
curved surface8111 and a rear upper
curved surface8112 by using a W axis as a reference line as shown in fig. 14A, wherein the W axis is located in a negative direction of a middle Y axis of the XYZ coordinate axes and passes through an intersection point of the lower
curved surface812 and the
lower plane816, the W axis is further a normal of the upper
curved surface811, and a boundary between the front upper
curved surface8111 and the rear upper
curved surface8112 is smooth.
In this embodiment, the front upper
curved surface8111 is a polarizing surface, which can make the light emitted from the
light source83 uniformly spread and exit the
lens81. The rear upper
curved surface8112 is a light receiving surface, and the rear upper
curved surface8112 is used in cooperation with the
first side surface801, so that light emitted by the
light source83 can be totally reflected (or can be refracted for the second time), thereby collecting light with a larger light emitting angle and improving the light utilization rate of the
light source83.
The upper
curved surface811 is asymmetrical back and forth (i.e., asymmetrical along the Y-axis), and thus the curved surface equations of the front upper
curved surface8111 and the rear upper
curved surface8112 are also different.
The surface equation of the front upper curved surface is as follows:
Z=H1-k1X4-k2(Y+L1)4-k3X2×2(Y+L1)2-k4X2-a(Y+L1)2(1);
wherein Z is more than or equal to 0, and Y is less than or equal to-L1;
The surface equation of the rear upper curved surface is as follows:
Z=H1-k1X4-k2(Y+L1)4-k3X2×2(Y+L1)2-k4X2-b(Y+L1)2(2);
wherein Z is more than or equal to 0, and Y is more than or equal to-L1;
In the above equations (1) and (2), X, Y, Z corresponds to the width, length and height of the upper
curved surface811 defined by the X, Y and Z axes, respectively. Said H1The value is further expressed as the maximum height of said upper
curved surface811, wherein in the present embodiment H is1=37.7mm;
Said L1A constant value, L1The value ranges from 5 to 20mm, L1More preferably, the value is 9-15mm, in this example, the L1The value was chosen to be 14.4 mm.
K is1Value, k2Value, k3Value, k4The value and the value a are both constant, k1Value, k2Value, k3Value, k4The values of the values and a range from 0 to 1, k1Value, k2Value, k3The value range is preferably 1X 10-6-1×10-4K to k4The value and the numerical range of the value of a are preferably 1 × 10-3-0.1, in the present example, said k1Value, k2Value, k3Value, k4The values and a are 0.000001, 0.000002, 0.000001, 0.007143 and 0.0142855, respectively.
In this embodiment, the lower
curved surface812 may be divided into a front lower
curved surface8121 and a rear lower
curved surface8122 by using a V axis as a reference line as shown in fig. 14A, wherein the V axis is located in a middle Y axis positive direction of the XYZ coordinate axes and passes through the lower
curved surface812 along a middle point of the Y axis direction, the V axis is further a normal of the lower
curved surface812, and a junction between the front lower
curved surface8121 and the rear lower
curved surface8122 is smooth.
The lower
curved surface812 is asymmetrical back and forth (asymmetrical in the Y-axis direction), and thus the curved surface equations of the front lower
curved surface8121 and the rear upper
curved surface8122 are also different.
The surface equation of the front lower curved surface is as follows:
Z=H2-f1X2-f2(Y-L2)2(3);
wherein Z is more than or equal to 0 and Y is less than or equal to L2。
The surface equation of the rear lower
curved surface8122 is as follows:
Z=H2-f1X2-f3(Y-L2)2(4)。
wherein Z is more than or equal to 0, and Y is more than or equal to L2。
In the above equations (3) and (4), X, Y, Z corresponds to the width, length and height of the lower
curved surface812 defined by the X, Y and Z axes, respectively. Said H2The value is further expressed as the maximum height of the lower
curved surface812, where in this embodiment, H is122.5 mm; said L2A constant value, L2The value ranges from 1 to 15mm, L2More preferably, the value is 5 to 12mm, in the present embodiment, the L1The value was chosen to be 9.7 mm.
F is1Value f2Value and f3The value is a constant, said f1Value f2Value and f3The value range of 0 to 1, said f1Value f2Value and f3The value is preferably 1X 10-3-1. In some embodiments, said f1The value of f is positively correlated with the change in curvature of the lower
curved surface812 in the X-axis direction2Value f3The values are respectively positively correlated with the curvature changes of the front lower
curved surface8121 and the rear lower
curved surface8122 along the Y-axis direction, in the embodiment, f1Value f2Value andf3the values are taken as: 0.1, 0.037037 and 0.05.
The upper
curved surface811 and the lower
curved surface812 are limited by the curved surface equation, so that a more accurate light distribution effect and uniform brightness can be obtained, and compared with a structure in the prior art that the illumination of the LED lamp is uniform, the
lens81 provided by the invention can obtain a better light emitting effect.
The light path of the light emitted by the
light source83 passing through the
lens81 is specifically as shown in fig. 14A-14C, and the specific light path can be divided into the following:
light path I: as shown in fig. 14A at point i, the light emitted from the
light source83 is refracted by the lower
curved surface812 and the upper
curved surface811 of the
lens81 in sequence, and then projected at a certain angle, and the light is refracted twice in the light path i.
And (3) an optical path II: as shown in fig. 14A at point ii, when the light emitted from the
light source83 enters the
lens83 perpendicular to the tangential direction of the lower
curved surface812, the light is not refracted, the light continues to be refracted by the upper
curved surface811, and then is projected at a certain angle, and in the light path ii, the light is refracted once.
And (3) an optical path III: as shown in fig. 14A at iii, the light emitted from the
light source83 is refracted by the lower
curved surface812, and then exits the
lens81 perpendicular to the tangential direction of the upper
curved surface811, and at this time, the light is not refracted, and in the light path iii, the light is refracted once.
And a light path IV: as shown in fig. 14B, light emitted from the central position of the light source 83 (i.e., the origin of the X-Y-Z coordinate axis) passes through the rear lower
curved surface8122, enters the
first side surface801, is totally reflected, and then exits the
lens81 through the front upper
curved surface8112.
And (3) an optical path V: as shown in fig. 14C, after the light emitted from the
light source83 passes through the lower
curved surface812, the light continues to be totally reflected by the
first side surface802 and the
second side surface802, and exits the
lens83 through the upper
curved surface811.
In the invention, the
lens81 can obtain a larger polarization angle, and the curvature of the light-emitting surface and the polarization surface of the
lens81 is adjusted, so that the
lens81 can be applied to various different LED projection lamps and can meet various different light-emitting angles.
Referring to fig. 14D-14E, the light intensity values of the light from the
light source83 at different angles after passing through the
lens81 are tested to illustrate the spatial distribution of the light intensity. The spatial distribution of the luminous intensity of the
lens81 is specifically as follows:
defining a maximum value of light intensity in a whole area as ImaxWhen the light of the
lens81 is in the plane of C0, the corresponding angle is 40.1 °, and the maximum intensity thereof corresponds to 0.7 times I, as shown in fig. 14Dmax(ii) a When the light of the
lens81 is in the plane of C90, the corresponding angle is 139.2 degrees, and the maximum light intensity is 0.15 times Imax。
As shown in FIG. 14E, it has the full-area maximum light intensity I when the gamma angle is 62.5 at the C130 plane and the C230 planemax(as I)max2000 cd).
Referring to fig. 15A-15E, the
reflector structure82 includes at least two reflectors disposed at an angle of 70-100 ° with respect to the
lens81. In some embodiments, the
reflector structure82 includes a
first reflector821, a
second reflector822, and a
third reflector823, wherein the
second reflector822 and the
third reflector823 are perpendicular to the
first reflector821, respectively. The curvature of the first reflecting
cover821 is 0.0250-0.0400, and the curvature of the first reflecting
cover821 is preferably 0.0280-0.0300. The included angle between the first reflecting
shade821 and the
lens81 is 75-87 degrees, the included angle is preferably 78-85 degrees, and can be further 79-82 degrees.
The
first reflector821 can be further subdivided into a
first platform8211, a
second platform8212 and a
third platform8213, wherein the
second platform8212 is disposed between the
first platform8211 and the
third platform8213. The
first platform8211 and the
third platform8213 are horizontally arranged relative to the
LED projector10, and the
first platform8211 and the
third platform8213 are not on the same horizontal plane. In order to achieve the maximum light extraction efficiency, the
second platform8212 is an arc surface, and the thickness of the
second platform8212 is 1 to 3mm, and preferably 1.5 to 2.5mm, in this embodiment, the thickness of the
second platform8212 may be 1mm, 2mm, or 3 mm. The curvature of the
second platform8212 is-0.0100-0.0300, more preferably-0.0130-0.0250, and more preferably-0.015-0.0332, and in this embodiment, the curvature may be specifically-0.0013 mm, -0.0010mm, 0mm, 0.0100mm, 0.0013mm, 0.0232mm, or 0.0332 mm.
As shown in fig. 15D, the
first platform8211 is a smooth "convex" type platform, and a window (not numbered) is formed in the middle of the
first platform8211. The
third platform8213 is a trapezoidal platform. The
second platform8212 is a rectangular platform with a certain radian.
Two ends of the
second platform8212 of the
first reflector821 are respectively provided with a
clamping structure8214, and the
clamping structure8214 is matched with the
second reflector822 and the
third reflector823, so that the
first reflector822 and the
third reflector823 are clamped on the
first reflector821.
As shown in fig. 15E, the
clamping structure8214 is a curved surface, and the thickness of the
clamping structure8214 is 3mm to 5mm, and most preferably 4 mm. The curvature of the
clamping structure8214 is 0.01-0.03, the curvature of the
clamping structure8214 is preferably 0.015-0.03, and in the embodiment, the curvature of the
clamping structure8214 is selected to be 0.020-0.25.
The lengths of the
second reflector822 and the
third reflector823 are 40mm to 55mm, and may also be 45mm to 50mm, preferably 47mm to 49mm, and specifically may be 46mm, 47mm, 48mm, or 49 mm. The included angles between the
second reflector822 and the
lens81, and between the
third reflector823 and the
lens81 are respectively 70 ° to 100 °, more preferably 80 ° to 95 °, and the included angles between the
second reflector822 and the
lens81, and between the
third reflector823 and the
lens81 need to be matched according to the light path direction of the
light distribution structure80, and are not limited herein. The heights of the
second reflector822 and the
third reflector823 are related to the size and the structure of the
LED projector10, and are not limited herein.
In another embodiment, the setting position of the
clamping structure8214 and the size parameters of the
second reflector822 and the
third reflector823 can be adjusted according to the actual requirement of the
light distribution structure80, which is not limited herein.
In some preferred embodiments, the
second reflector822 and the
third reflector823 may also be provided with reflective surfaces, and the reflective surfaces need to be mirror-polished with the accuracy of SPI-a1, Ra ≤ 0.03mm, and Rt ≤ 0.05 mm.
The
first reflector821, the
second reflector822 and the
third reflector823 are preferably made of ultraviolet-resistant PC, a high-gloss material, and the like, and the fire-retardant rating of the
first reflector821, the
second reflector822 and the
third reflector823 reaches UL94V 2.
As shown in fig. 15A, the
light distribution structure80 further includes a covering
structure84, the covering
structure84 includes a
first covering plate841, a
second covering plate842 and a
third covering plate843, the
second covering plate842 and the
third covering plate843 are vertically disposed with respect to the
first covering plate841, and the
first covering plate841, the
second covering plate842 and the
third covering plate843 jointly form a "concave" structure. The
first cover plate841 is arranged at an angle of 80-100 degrees.
The
cover structure84 is disposed in cooperation with the
reflector structure82, the
reflector structure82 is disposed in the
cover structure84, and the
cover structure84 and the
reflector structure82 have the same opening.
The
level gauge85 may facilitate an installer to level the LED projector when installed. In some preferred embodiments, the
first reflector821 is further provided with a window (not numbered) for placing the
level85.
Referring to fig. 16A-16B, in the present invention, the
lens81 and the
reflector82 together form an optical system. The light emitted by the
light source83 accommodated in the
lens81 is refracted or specularly reflected by the
lens83 and then emitted out of the
lens83, and the light is specularly reflected by the reflector structure 82 (such as the
first reflector821, the
second reflector822 or the third reflector 823), and then projected at a certain angle, so as to achieve the best light-emitting efficiency. In this embodiment, the light extraction efficiency can reach more than 70%.
The specific light path of the
LED projection lamp10 can be divided into the following:
light path 1: on the basis of the above optical paths i-v, the light refracted by the
lens81 is reflected by the first reflecting cover 821 (as shown in fig. 16B), so as to implement the polarized light irradiation at a certain angle. The height of the light irradiation of the
LED projection lamp10 can be adjusted by adjusting the angle between the first reflecting
cover821 and the
lens81.
Light path 2: on the basis of the light paths i-v, the light refracted by the
lens81 is reflected by the
second reflector822 and/or the third reflector 823 (as shown in fig. 16A), so that light polarized light irradiation is performed at a certain angle, and the projection area range and the illumination intensity of the
LED projection lamp10 can be adjusted by adjusting the included angle between the
second reflector822 and/or the
third reflector823 and the
lens81.
In this embodiment, the three
light sources83 are coplanar, and the light beams with increased angles emitted by the adjacent
light sources83 are reflected by the
second reflector822 or the
third reflector823 and uniformly emitted out of the
LED projection lamp10, so that the light beams can be uniformly distributed on the irradiated object by using the optical system, and occurrence of local light spots is avoided.
In some other embodiments of the present invention, the light rays after being refracted by the
lens81 may be reflected by one or more of the
first reflector821 and the
second reflector822, 10, so that light rays with different angles can be projected. The specific optical path is determined by the angle of the light, and therefore, the optical path is not limited.
Referring to fig. 17A, as can be seen from the single lamp effect diagram (or pseudo color diagram) of the
lens81, the optical system has an effect of condensing light of the LED or the like in cooperation with the
light source83, wherein the whiter the color is, the larger the illuminance value is.
Referring to fig. 17B, it shows that the distance between the
LED projector10 and the illumination surface is 1.4m, and the light is projected on the illumination surfaceThe irradiation area on the irradiation surface is 3m × 6m in width × length. Defining the maximum illumination value of the illumination area as EmaxThe illumination value decreases from the center of the irradiation region to the periphery, and the illumination value at the boundary of the irradiation region is 0.15 times Emax。
Referring to FIGS. 17C-17D, a full-area maximum light intensity is defined as ImaxWhen the light of the optical system is in the plane of C0, the corresponding angle is 27.9 °, and the maximum light intensity thereof corresponds to 0.47 times I, as shown in fig. 17Cmax(ii) a When the light of the optical system is in the plane of C90, the corresponding angle is 126.7 degrees, and the maximum light intensity is 0.04 times Imax。
When the angle of gamma is 51.5 degrees on the C300 plane and the C60 plane, the maximum light intensity I in the whole area is obtainedmax(as I)max9631 cd).
Compared with the prior art, the
LED projection lamp10 provided by the invention has the following advantages:
1. the
LED projection lamp10 provided by the invention can be divided into a first cavity 101 (such as a light source cavity) and a second cavity 102 (such as a power supply cavity), the
first cavity101 and the
second cavity102 are respectively provided with a light distribution structure and an
electrical component40, the
first cavity101 and the
second cavity102 are independent from each other, and the influence of overheating of the
electrical component40 in the
first layer structure20 on the
light distribution structure80 in the
second layer structure30 can be effectively avoided, so that the air circulation between the
first layer structure20 and the
second layer structure30 is avoided, and an explosion-proof effect is achieved.
2. The
LED projection lamp10 provided by the present invention includes at least one
lens81 and a
reflector structure82, which are matched to form an optical system, wherein the
lens81 and the
reflector structure82 cooperate to make the light emitted from the
light source83 be refracted by the
lens81 and reflected by the
reflector structure82, and then be projected toward a certain angle. In addition, the height, range, illuminance, etc. projected by the LED projector can be further adjusted by adjusting the included angle (e.g., 70 ° -100 °) between the
lens81 and the
reflector structure82, for example, the light projection angle of the LED projector can be raised by adjusting the included angle (e.g., 70 ° -100 °) between the
first reflector821 and the
lens81, and the light projection range of the
LED projector10 can be widened by adjusting the included angles between the
second reflector822, the
third reflector823 and the
lens81.
3. The
LED projection lamp10 further includes an upper
curved surface811 and a lower
curved surface812, wherein the upper
curved surface811 and the lower
curved surface812 are asymmetric structures and have non-uniform thicknesses, and the curvature variation ranges of the upper
curved surface811 and the lower
curved surface812 are limited, so that the
lens81 and the
reflector structure82 can be integrally combined into a complete optical system to obtain an optimal light projection effect, improve the light extraction efficiency, and avoid forming local light spots.
4. The
LED projector10 provided by the present invention comprises a
first layer structure20 and a
second layer structure30, both of which are further provided with a
partition plate103, wherein the
partition plate103 divides the
first layer structure20 and the
second layer structure30 into the
first cavity101 and the
second cavity102, and the
partition plate103 is further provided with at least one
wire hole1031, so that the
light distribution structure80 disposed in the
first cavity101 is electrically connected to the
electrical component40 disposed in the
second cavity102.
5. The
electrical components40 further include a
power source41, a fuse 42, a
lightning protector43 and a
respirator44, and the positions of the four components are defined, so as to further configure the internal structure of the
LED projector10 to obtain an optimal component layout.
6. The
LED spot light10 comprises a lamp
post mounting structure90, the lamp
post mounting structure90 can be used for mounting the
LED spot light10 on a plurality of different lamp posts in a multi-angle manner, so that the
LED spot light10 has wide applicability.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit of the present invention are intended to be included within the scope of the present invention.