CN111993721A - High-heat-preservation low-frequency sound-insulation composite glass - Google Patents
- ️Fri Nov 27 2020
CN111993721A - High-heat-preservation low-frequency sound-insulation composite glass - Google Patents
High-heat-preservation low-frequency sound-insulation composite glass Download PDFInfo
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- CN111993721A CN111993721A CN202010888822.3A CN202010888822A CN111993721A CN 111993721 A CN111993721 A CN 111993721A CN 202010888822 A CN202010888822 A CN 202010888822A CN 111993721 A CN111993721 A CN 111993721A Authority
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- 2020-08-28 Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/22—Layered products comprising a layer of synthetic resin characterised by the use of special additives using plasticisers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/027—Thermal properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/67—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
- E06B3/6707—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light specially adapted for increased acoustical insulation
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/67—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
- E06B3/6715—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light specially adapted for increased thermal insulation or for controlled passage of light
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/677—Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes; Cleaning the gap between the panes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/31—Heat sealable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/249—Glazing, e.g. vacuum glazing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/22—Glazing, e.g. vaccum glazing
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Acoustics & Sound (AREA)
- Joining Of Glass To Other Materials (AREA)
- Laminated Bodies (AREA)
Abstract
The utility model discloses a high heat preservation low frequency sound insulation composite glass, includes seven layer structures, sets gradually from a left side to the right side and sets up to be first glass for the first layer, and the second floor is PVB sound insulation film, and the third layer is second glass, and the fourth layer is little cavity body layer, and the fifth layer is third glass, the big cavity body layer in sixth layer, and the seventh layer is fourth glass, above-mentioned seven layer structure parallel arrangement. Thereby enhancing the safety and meeting the strict energy-saving standard; meanwhile, the effect of isolating most of traffic low-frequency noise is achieved, and the configuration has strong engineering universality.
Description
Technical Field
The invention relates to high-heat-preservation low-frequency sound-insulation composite glass, and belongs to the technical field of building sound-insulation materials.
Background
Along with the continuous development of urbanization, residents living near airports, high-speed rails, expressways and the like are often influenced by day and night reciprocating traffic noise, the resident belongs to low-frequency noise, the living quality of the residents needs to be improved, professional sound insulation and noise reduction designs need to be carried out on the residential buildings, the sound insulation capability of the whole external enclosure structure is improved, and the traffic noise is reduced and transmitted into the daily indoor living environment. Compared with a wall body, the sound insulation performance of an external window of the building external enclosure is poorer, and the external window is a weak point for isolating traffic noise, and the hollow glass of the common external window is very weak for isolating low-frequency traffic noise.
The existing sound insulation glass, such as the chinese utility model patent with the publication number CN207920425U, discloses a sound and heat insulation hollow glass window, which comprises a window frame and a window body arranged in the window frame, wherein the window body comprises three layers of glass; the three layers of glass are sealed into a whole through sealant, and two closed cavities are formed between the three layers of glass; any two adjacent layers of glass are not parallel. However, any two adjacent layers of glass of the sound insulation glass are not parallel, so that the glass processing has directionality, the unconventional glass processing technology has complex process and low production efficiency, and meanwhile, the building facade has poor visual effect and disordered inverted image formation after the window is installed.
Another sound-proof glass, for example, chinese patent application publication No. CN110952887A, discloses a sound-proof glass, which comprises a glass substrate and a plurality of resonator units, wherein the glass substrate has a hollow cavity, and the plurality of resonator units are dispersed in the hollow cavity and form a phononic crystal with the glass substrate. However, the plurality of resonance units are added into the glass hollow cavity, and the resonance units are dispersed in the hollow cavity, so that the unconventional glass processing technology is complex in process and low in production efficiency, and meanwhile, after the window is installed, the indoor visual effect is not transparent, and the universality of the whole engineering is poor.
Another sound insulation glass, such as the chinese utility model patent of granted publication No. CN 206571357U, discloses a sound insulation vacuum glass, which comprises a vacuum glass layer, wherein the vacuum glass layer is composed of a first toughened glass and a second toughened glass, and a vacuum gap is formed between the first toughened glass and the second toughened glass; common plate glass is arranged outside the second tempered glass, and a hollow gap is formed between the common plate glass and the second tempered glass; a central connecting column is arranged at the center of the common plate glass and the second toughened glass and is used for the common plate glass and the second toughened glass; and a transparent sound absorption film is adhered to the inner side surface of the common plate glass. However, the middle connecting column is added into the glass hollow cavity, the hollow cavity is vacuumized, and the glass processing technology is unconventional, so that the technology is complex, the production efficiency is low, and meanwhile, after the window is installed, the indoor visual effect is not transparent enough, and the safety and the durability are poor, so that the universality of the whole engineering is poor.
The background technology shows that the traffic noise of residents living in the areas is an important pain point of daily life, systematic research on low-frequency sound insulation of doors and windows is lacked at present, mature products are not provided for solving the problem, and meanwhile, the single-hollow sound insulation glass hardly meets the requirements of heat preservation and heat insulation for severe cold and cold areas in the north, so that the improved high-heat-preservation low-frequency sound insulation composite glass has important practical significance.
Disclosure of Invention
The invention aims to provide high-heat-preservation low-frequency sound-insulation composite glass which can be produced and applied in engineering in batch, is transparent and attractive after being installed, overcomes the defects of the existing sound-insulation glass technology, meets the severe energy-saving specification in northern severe cold and cold areas, and has a strong sound-insulation effect.
In order to achieve the above purpose, the invention provides the following technical scheme: the utility model provides a high heat preservation low frequency sound insulation composite glass, includes four layers of glass layers, this four layers of glass layer parallel arrangement is first glass respectively, second glass, third glass and fourth glass, set gradually the first layer from a left side to the right side and be first glass, the second layer is PVB sound insulation film, the third layer is second glass, the fourth layer is little cavity layer, the fifth layer is third glass, the big cavity layer in sixth layer, the seventh layer is fourth glass, above-mentioned seven layers of structure parallel arrangement, the first glass of first layer is through the PVB sound insulation film and the bonding of third layer second glass on second layer.
According to the composite glass, the small aluminum alloy division bars are further arranged between the second glass of the third layer and the third glass of the fifth layer and are arranged at the positions, close to the edges, of the second glass and the third glass, and the edges are sealed by the sealant, so that a closed small hollow cavity layer is formed.
Advantageously, the small hollow cavity layer is filled with inert gas argon gas, the filling proportion is more than 90%, and the arrangement can slow down the heat convection and heat conduction of the small hollow cavity layer, so that the heat conduction capacity between the second glass and the third glass is weakened.
According to the composite glass, the large aluminum alloy division bar is further arranged between the fifth layer of third glass and the seventh layer of fourth glass, the large aluminum alloy division bar is arranged at the position, close to the edge, of the third glass and the fourth glass, and the edge position is sealed by the sealant, so that a closed large-medium cavity layer is formed.
Advantageously, the large hollow cavity layer is filled with inert gas argon with a filling ratio of more than 90%, so that the thermal convection and the thermal conduction in the large
hollow cavity layer8 can be slowed down, and the thermal conduction capacity between the second glass and the third glass can be weakened.
The composite glass according to the present invention, wherein the first glass and the second glass have the same thickness.
Advantageously, the first glass and the second glass have a thickness of between 3 and 5 mm.
The composite glass according to the invention, wherein the fourth glass is thicker than the third glass; and the third glass and the fourth glass are both thicker than the first glass and the second glass.
Advantageously, the third glass and the fourth glass have a thickness of 4-12 mm.
According to the composite glass, the thickness of the large hollow cavity layer is larger than that of the small hollow cavity layer.
Advantageously, the small hollow cavity layer of the fourth layer is preferably 8-10mm, especially 9mm thick; the thickness of the large and medium hollow cavity body layer of the sixth layer is preferably 20-30mm, especially 25 mm.
The composite glass provided by the invention is characterized in that the PVB sound-insulating film is a three-layer composite film.
Advantageously, the PVB sound-deadening sheet has a thickness of 1-2 mm.
The composite glass is characterized in that two outer layers of the three-layer composite film are formed by PVB resin, a plasticizer and an optional processing aid.
Advantageously, the plasticizer is chosen from dipropylene glycol dibenzoate.
The composite glass of the present invention comprises 30 to 40 wt% of a plasticizer based on the weight of the PVB resin.
The composite glass of the invention is characterized in that the interlayer of the three-layer composite film is composed of PVB resin and modified SiO2Aerogel and plasticizer and optionally processing aids.
The composite glass of the present invention comprises 30 to 40 wt% of a plasticizer based on the weight of the PVB resin.
The composite glass according to the present invention, wherein the modified SiO2The addition amount of the aerogel is 6-10 wt%.
Advantageously, the plasticizer is chosen from dipropylene glycol dibenzoate.
The composite glass according to the present invention, wherein the modified SiO2The preparation method of the aerogel comprises the following steps: mixing SiO2Soaking the aerogel in 20 wt% ethanol solution of (3,3, 3-trifluoropropyl) methyldimethoxysilane for 72 h; the resulting wet gel was washed 3 times with ethanol, followed by supercritical CO2Drying at 55 ℃ and 10Mpa to obtain the modified SiO2An aerogel.
The composite glass comprises an ultraviolet absorber, a free radical trapping agent, an infrared absorber, an antioxidant, a penetrating agent and a dispersing agent.
Advantageously, the content of said processing aid is well known to the person skilled in the art.
The composite glass is prepared by uniformly mixing and melting raw materials of two outer layers and a middle layer, extruding the raw materials through a composite distributor and casting the raw materials into a film.
The composite glass of the invention is characterized in that the thickness ratio of the middle layer to each outer layer of the three-layer composite film is 1.5-2.5: 1.
The invention has the beneficial effects that: the invention enhances the safety of the whole glass during use and meets the strict energy-saving standard; simultaneously, the effect of isolating most of traffic low-frequency noise is achieved, and the glass has strong engineering universality and has no difference with the conventional glass transparent effect after installation.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
Fig. 1 shows a high thermal insulation low frequency sound insulation composite glass according to an embodiment of the present invention.
Description of reference numerals:
1-first glass, 2-PVB sound insulation film, 3-second glass, 4-small hollow cavity layer, 5-small aluminum alloy spacing strip, 6-sealant, 7-third glass, 8-large hollow cavity layer, 9-fourth glass, 10-large aluminum alloy spacing strip and 11-sealant.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
Referring to FIG. 1: the utility model provides a high heat preservation low frequency sound insulation composite glass, includes and sets gradually from a left side to the right side that the first layer is
first glass1, and the second floor is PVB sound insulation film 2, and the third layer is
second glass3, and the fourth layer is
little cavity layer4, and the fifth layer is
third glass7, and the sixth layer is
big cavity layer6 in the middle of the cavity, and the seventh layer is
fourth glass9.
The composite glass comprises four glass layers which are arranged in parallel and are respectively a
first glass1, a
second glass3, a
third glass7 and a
fourth glass9.
In a preferred embodiment, the four layers of glass are float glass.
The first layer of
first glass1 is bonded to the third layer of
second glass3 by a second layer of PVB sound barrier film 2.
The PVB sound-proof film 2 is a semitransparent film, has good adhesive force to glass, has the characteristics of transparency, heat resistance, cold resistance, high mechanical strength and the like, and can firmly adhere the first layer of
first glass1 and the third layer of
second glass3.
PVB sound insulation film 2 has the retardant effect to the sound wave, can effectual reduction low frequency noise conduction.
In the invention, the PVB sound-insulating film 2 is a three-layer composite film.
Wherein, two outer layers of the three-layer composite film are formed by PVB resin, plasticizer and optional processing aid.
Advantageously, the plasticizer is chosen from dipropylene glycol dibenzoate.
The plasticizer is added in an amount of 30 to 40 wt% based on the weight of the PVB resin.
The interlayer of the three-layer composite film is composed of PVB resin and modified SiO2Aerogel and plasticizer and optionally processing aids.
The plasticizer is added in an amount of 30 to 40 wt% based on the weight of the PVB resin.
Advantageously, the plasticizer is chosen from dipropylene glycol dibenzoate.
The modified SiO2The addition amount of the aerogel is 6-10 wt%.
In the present invention, the modified SiO2The preparation method of the aerogel comprises the following steps: mixing SiO2Soaking the aerogel in 20 wt% ethanol solution of (3,3, 3-trifluoropropyl) methyldimethoxysilane for 72 h; the resulting wet gel was washed 3 times with ethanol, followed by supercritical CO2Drying at 55 ℃ and 10Mpa to obtain the modified SiO2An aerogel.
In the invention, the three-layer composite film is formed by uniformly mixing and melting the raw materials of the two outer layers and the middle layer, extruding the mixture through a composite distributor and casting the mixture into a film.
Advantageously, the melting temperature is 125-.
Without wishing to be bound by any theory, the modified SiO2The aerogel improves the blocking effect of the PVB sound insulation film 2 on sound waves, and can effectively reduce low-frequency noise conduction.
Advantageously, the thickness ratio of the middle layer to each outer layer of the three-layer composite film is (1.5-2.5): 1.
A small
hollow cavity layer4 is arranged between the
second glass3 of the third layer and the
third glass7 of the fifth layer, in order to form the small
hollow cavity layer4, a small aluminum alloy spacing strip 5 is further arranged between the
second glass3 of the third layer and the
third glass7 of the fifth layer, the small aluminum alloy spacing strip 5 is arranged at the position, close to the edge, of the
second glass3 and the
third glass7 and is sealed by a
sealant6 at the edge position, so that the closed small
hollow cavity layer4 is formed, inert gas argon is filled in the small
hollow cavity layer4, the filling proportion is larger than 90%, the heat convection and the heat conduction of the small
hollow cavity layer4 can be slowed down through the arrangement, and the heat conduction capability between the
second glass3 and the
third glass7 is weakened.
A large-medium
cavity body layer8 is arranged between the
third glass7 of the fifth layer and the
fourth glass9 of the seventh layer, in order to form the large-medium
cavity body layer8, a large aluminum
alloy division bar10 is further arranged between the
third glass7 of the fifth layer and the
fourth glass9 of the seventh layer, the large aluminum
alloy division bar10 is arranged at the position, close to the edge, of the
third glass7 and the
fourth glass9, the edge is sealed by a
sealant11, a sealed large-medium
cavity body layer8 is further formed, inert gas argon is filled in the large-medium
cavity body layer8, the filling proportion is larger than 90%, so that the heat convection and the heat conduction in the large-medium
cavity body layer8 can be slowed down, and the heat conduction capability between the
second glass3 and the
third glass7 can be weakened.
The preferred embodiment is that the
first glass1 of the first layer and the
second glass3 of the third layer adopt two pieces of glass with the thickness of 4mm, the feasibility of the laminated glass process is ensured, and the PVB sound insulation film 2 of the second layer has the thickness of 1.14mm, so that the effect of enhancing and isolating low-frequency noise is achieved.
The
third glass7 of the fifth layer is made of 6mm thick glass, the
fourth glass9 of the seventh layer is made of 8mm thick glass, the thickness difference between the fifth layer and the fourth layer is increased, the frequency of the coincidence effect is staggered, and the sound insulation effect of the glass is enhanced.
Preferably, the
first glass1 and the
second glass3 are of the same thickness, and glasses of a lower thickness are used, for example, 3-5mm, especially 4mm, the
third glass7 and the
fourth glass9 are of a different thickness and are each thicker than the
first glass1 and the
second glass3, and may be 4-12 mm.
In addition, the small
hollow cavity layer4 of the fourth layer is preferably 8-10mm, especially 9mm thick, and the large
hollow cavity layer8 of the sixth layer is preferably 20-30mm, especially 25mm thick.
The invention may also exist in various combinations, such as: the
third glass7 of the fifth layer can be glass with the thickness of 4mm, the
fourth glass9 of the seventh layer can be glass with the thickness of 10mm, the PVB sound-proof film 2 can be glass with the thickness of 1.14mm, and the large
hollow cavity layer8 can be glass with the thickness of 20 mm.
According to the invention, two pieces of glass laminated adhesive with a relatively thin thickness and two pieces of glass with a relatively thick thickness and different thicknesses are combined, and argon is filled in the aluminum alloy parting strips with the large cavity and the small cavity, so that the safety of the whole glass in use is enhanced, the strict energy-saving standard is met, and the large thickness difference interaction among the damping adhesive layer of the PVB, the large cavity and the small cavity and the single piece of glass achieves the effect of isolating most of low-frequency traffic noise.
The following examples are merely illustrative of embodiments of the present invention and do not limit the scope of the invention.
Example 1
SiO2Aerogel raw materials are from Nanogokao Co., Ltd, Shaoxing, Zhejiang. The average pore diameter is 30 nm; the porosity is 90%; specific surface area 800m2(ii)/g; density 0.040g/cm3(ii) a The thermal conductivity was 0.015W/(m.k). The modified SiO is prepared according to the method of the invention2An aerogel.
Then preparing raw materials of two outer layers and a middle layer of the three-layer composite film respectively. The former raw material comprises 100 weight portions of PVB resin, 35 weight portions of dipropylene glycol dibenzoate, 5 weight portions of
antioxidant1010 and 3 weight portions of UV-9; the latter raw material comprises 100 weight portions of PVB resin, 35 weight portions of dipropylene glycol dibenzoate and 8 weight portions of modified SiO2Aerogel, 5 parts by weight of
antioxidant1010 and 3 parts by weight of UV-9.
Wherein, in the raw materials, the average molecular weight Mn of the PVB resin is 120000 daltons; the content of the butyraldehyde structural unit is 80.5 percent; the content of acetoxy structural units is 2.5 wt%; the density was 1.10g/cm3。
The raw materials of the two outer layers and the middle layer are uniformly mixed and then added into a kneader with an exhaust device for melting, wherein the melting temperature is 130 ℃. The molten raw material mixture was fed into the outer layer flow channel and the intermediate layer flow channel of the composite distributor, respectively, and spread in the flow channels to form a film. And simultaneously extruding and casting the three layers of films to form the three-layer composite film.
Wherein the thickness of the three-layer composite film is 1.52 mm; and the thickness ratio of the middle layer to each outer layer was 2: 1.
And (3) bonding the first layer of
first glass1 and the third layer of
second glass3 under hot pressing by taking the three-layer composite film as a PVB sound-insulating film 2 of the second layer.
The
first glass1 and the
second glass3 have the same thickness, and float glass with a thickness of 4mm is used.
And a small aluminum alloy spacing strip 5 is further arranged between the
second glass3 of the third layer and the
third glass7 of the fifth layer, the small aluminum alloy spacing strip 5 is arranged at the position, close to the edge, of the
second glass3 and the
third glass7, and the edge is sealed by a
sealant6 to form a closed small
hollow cavity layer4, and the small
hollow cavity layer4 is filled with inert gas argon gas with the filling proportion of 95%.
And a large aluminum
alloy division bar10 is further arranged between the fifth layer of
third glass7 and the seventh layer of
fourth glass9, the large aluminum
alloy division bar10 is arranged at the position, close to the edge, of the
third glass7 and the
fourth glass9, the edge is sealed by a
sealant11, a sealed large and medium
cavity body layer8 is further formed, and the large and medium
cavity body layer8 is filled with inert gas argon gas with the filling proportion of 95%.
The
third glass7 of the fifth layer is made of 6mm thick glass, and the
fourth glass9 of the seventh layer is made of 8mm thick float glass.
The thickness of the small
hollow cavity layer4 on the fourth layer is 9mm, and the thickness of the large
hollow cavity layer8 on the sixth layer is 25 mm.
Comparative example 1
The other conditions were the same as in example 1, except that the raw materials of the two outer layers and the intermediate layer of the three-layer composite film were the same, and they were 100 parts by weight of PVB resin, 35 parts by weight of dipropylene glycol dibenzoate, 5 parts by weight of
antioxidant1010, and 3 parts by weight of UV-9.
Comparative example 2
The other conditions were the same as in example 1, but the same weight of SiO was used directly2Aerogel feedstock other than the modified SiO2An aerogel.
Comparative example 3
The other conditions were the same as in example 1, except that float glass having a thickness of 4mm was used for the fifth layer of the
third glass7 and the seventh layer of the
fourth glass9.
Application performance testing
The application performance of the sound-insulating composite glass of the
embodiment1 and the comparative examples 1 to 3 is detected according to the relevant national standard GB/T8485-2008 classification and detection method for air sound and sound insulation performance of building doors and windows, the weighted sound insulation quantity Rw and the traffic noise frequency spectrum correction quantity (middle and low frequency) Ctr are respectively measured, and Rw + Ctr is used as an effect parameter for evaluating and insulating low frequency noise of traffic.
The results are shown in Table 1.
TABLE 1
As can be seen from table 1, in the
embodiment1 of the present invention, two pieces of glass laminated adhesive with a small thickness and two pieces of glass with a large thickness and a different thickness are combined, and argon gas is filled into the aluminum alloy spacers with the large and small double cavities, so that on one hand, the safety of the whole glass during use is enhanced, and the strict energy saving standard is met, and on the other hand, the large thickness difference interaction among the damping adhesive layer, the large and small double cavities and the single piece of glass of the specific PVB three-layer composite film achieves the effect of isolating most of low frequency noise of traffic, and the configuration has strong engineering universality, and the transparent effect after installation is the same as that of the conventional glass.
Furthermore, without wishing to be bound by any theory, the modified SiO2The aerogel improves the blocking effect of the PVB sound insulation film 2 on sound waves, and can effectively reduce low-frequency noise conduction.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (10)
1. The utility model provides a high heat preservation low frequency sound insulation composite glass, includes four layers of glass layers, this four layers of glass layer parallel arrangement is first glass, second glass, third glass and fourth glass, its characterized in that respectively: the first layer is first glass, the second layer is a PVB sound insulation film, the third layer is second glass, the fourth layer is a small hollow cavity layer, the fifth layer is third glass, the sixth layer is a large hollow cavity layer, the seventh layer is fourth glass, the seven layers are arranged in parallel, and the first glass of the first layer is bonded with the third layer of second glass through the PVB sound insulation film of the second layer.
2. The composite glass according to claim 1, wherein: a small aluminum alloy division bar is arranged between the second glass of the third layer and the third glass of the fifth layer, is arranged at the position, close to the edge, of the second glass and the third glass, and is sealed by using a sealant at the edge position, so that a closed small hollow cavity layer is formed; the small hollow cavity layer is filled with inert gas argon.
3. The composite glass according to claim 1, wherein: a large aluminum alloy division bar is arranged between the third glass of the fifth layer and the fourth glass of the seventh layer, is arranged at the position, close to the edge, of the third glass and the fourth glass, and is sealed by using a sealant at the edge position, so that a closed large-medium cavity body layer is formed; the large hollow cavity body layer is filled with inert gas argon.
4. The composite glass according to claim 1, wherein: the first glass and the second glass are the same in thickness; and/or the thickness of the first glass and the second glass is 3-5 mm; the fourth glass is thicker than the third glass, and both are thicker than the first glass and the second glass; and/or the thickness of the third glass and the fourth glass is 4-12 mm; and/or the large hollow cavity layer is thicker than the small hollow cavity layer; and/or the thickness of the small hollow cavity layer of the fourth layer is 8-10 mm; and/or the thickness of the large and medium cavity body layer of the sixth layer is 20-30 mm; and/or the thickness of the PVB sound-proof film is 1-2 mm.
5. The composite glass according to claim 1, wherein: the PVB sound insulation film is a three-layer composite film.
6. The composite glass according to claim 5, wherein: two outer layers of the three-layer composite film are formed by PVB resin, a plasticizer and an optional processing aid; and/or the plasticizer is added in an amount of 30 to 40 wt%, based on the weight of the PVB resin.
7. The composite glass according to claim 5, wherein: the interlayer of the three-layer composite film is composed of PVB resin and modified SiO2Aerogel and plasticizer and optional processing aid formation; and/or the plasticizer is added in an amount of 30 to 40 wt% based on the weight of the PVB resin; the modified SiO2The addition amount of the aerogel is 6-10 wt%.
8. The composite glass according to claim 5 or 6, characterized in that: the plasticizer is selected from dipropylene glycol dibenzoate.
9. The composite glass according to claim 7, wherein: the modified SiO2The preparation method of the aerogel comprises the following steps: mixing SiO2Soaking the aerogel in 20 wt% ethanol solution of (3,3, 3-trifluoropropyl) methyldimethoxysilane for 72 h; the resulting wet gel was washed 3 times with ethanol, followed by supercritical CO2Drying at 55 ℃ and 10Mpa to obtain the modified SiO2An aerogel.
10. The composite glass according to claim 5, wherein: the thickness ratio of the middle layer to each outer layer of the three-layer composite film is (1.5-2.5): 1.
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CN204113035U (en) * | 2014-06-26 | 2015-01-21 | 北京卓越金控高科技有限公司 | A kind of hollow glass |
CN106660869A (en) * | 2014-09-12 | 2017-05-10 | 积水化学工业株式会社 | Interlayer for laminated glass, and laminated glass |
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