patents.google.com

CN112352108B - Multi-blade blower and air conditioner - Google Patents

  • ️Tue Jul 19 2022

Detailed Description

Fig. 1 is a perspective view showing a sirocco fan according to

embodiment

1 of the present invention. Fig. 2 is a plan view showing a state in which the upper panel of the casing is removed in the sirocco fan according to

embodiment

1 of the present invention. Fig. 3 is a perspective view showing an impeller of the sirocco fan according to

embodiment

1 of the present invention. The circular arc-shaped arrows shown in fig. 2 and 3 indicate the rotation direction of the

impeller

30.

The

sirocco fan

100 is a device that pressurizes air taken in from the

inlet

2 and discharges the air from the outlet 4 to forcibly flow the air. The

sirocco fan

100 includes: a

fan case

1 having an

air inlet

2 and an air outlet 4 formed therein, and an

impeller

30 housed in the

fan case

1.

The

impeller

30 is a component that: the air is forcibly discharged outward of the

impeller

30 in a substantially radial direction by centrifugal force generated by rotation of the impeller about the

rotary shaft

31 by the rotation drive of the

drive device

70 such as a motor. The radial direction refers to a direction extending from the

rotation axis

31 in a direction perpendicular to the

rotation axis

31. That is, the

impeller

30 rotates about the

rotation shaft

31, and generates a flow of air that flows into the

fan casing

1 through the

air inlet

2 and flows out to the outside of the

fan casing

1 through the air outlet 4. The

impeller

30 includes a

main plate

40 and a plurality of

blades

50.

The

main plate

40 is a circular plate rotatably provided around the rotating

shaft

31. The

main plate

40 is provided with a plurality of

blades

50. Specifically, the

motherboard

40 includes a

first surface

41 and a

second surface

42 that is a rear surface of the

first surface

41. In

embodiment

1, a plurality of

blades

50 are provided on the

first surface

41 of the

main plate

40. The plurality of

blades

50 are provided, for example, near the outer periphery of the

main plate

40.

A plurality of

blades

50 extend from the

main plate

40 along the

rotation axis

31. The plurality of

blades

50 are arranged at intervals on a circle centered on the

rotation shaft

31. Specifically, each of the

blades

50 includes a

first end

51 which is one end in the direction of the

rotation shaft

31 and a

second end

52 which is the other end in the direction of the

rotation shaft

31. The first ends 51 of the

blades

50 are connected to the

first surface

41 of the

main plate

40. The second ends 52 of the

blades

50 face the

inlet

2 of the

fan casing

1. That is, each of the

vanes

50 extends substantially perpendicularly to the

first surface

41 of the

main plate

40 in a direction from the

first surface

41 of the

main plate

40 toward the

air inlet

2. Each of the

blades

50 is parallel to the radial direction or inclined at a predetermined angle with respect to the radial direction when viewed along the direction of the

rotation shaft

31. The direction of the

rotation shaft

31 refers to a direction in which the

rotation shaft

31 extends.

The second ends 52 of the

vanes

50, i.e., the ends on the

inlet

2 side, are connected by the

connection portion

45. The

coupling portion

45 is a series of annular members having a diameter capable of connecting the second ends 52 of the plurality of

vanes

50. By this connection, the positional relationship of the second ends 52 of the plurality of

blades

50 is maintained, and the plurality of

blades

50 are reinforced. The

coupling portion

45 may be a ring-shaped plate member having a width capable of covering the

second end

52 of each

vane

50, or may be a ring-shaped member coupling the outer peripheral sides of the

vanes

50. With such a configuration, the

impeller

30 rotates, and thus air sucked into the space surrounded by the

main plate

40 and the plurality of

blades

50 is sent radially outward through the space between

adjacent blades

50.

The

fan housing

1 is a scroll-type fan housing. The

fan casing

1 includes a

main body

10 that houses the

impeller

30 and a

duct portion

20 connected to the

main body

10.

The

body portion

10 is a hollow cylindrical member having a substantially columnar space formed therein, for example. The

main body portion

10 substantially surrounds the

entire impeller

30. The shape of the space formed inside the

fan casing

1 is not limited to a cylindrical shape, and may be, for example, a cylindrical shape having a polygonal cross section. The

fan case

1 includes a

lower panel

11, an

upper panel

12, and a

peripheral wall

13 as members constituting wall surfaces. The

upper panel

12 has an

air inlet

2 formed in a region facing the second ends 52 of the plurality of

blades

50 so that air can flow between the

impeller

30 and the outside of the

fan casing

1. Further, the

inlet

2 is provided with a

bell mouth

3. The

bell mouth

3 has a cross section gradually decreasing from the outside of the

fan casing

1 toward the inside thereof so that air flows smoothly through the

air inlet

2 and its vicinity. The center of the

inlet port

2 substantially coincides with the

rotation shaft

31 of the

impeller

30.

The

lower panel

11 and the

upper panel

12 are disposed opposite to each other in the direction of the

rotation axis

31. That is, the

upper plate

12 is provided on the suction side of the

impeller

30, that is, on the

second end

52 side, and the

lower plate

11 is provided on the

main plate

40 side of the

impeller

30. The

peripheral wall

13 connects the outer edge of the

lower surface plate

11 to the outer edge of the

upper surface plate

12, and extends to the outer periphery of the

impeller

30. Further, a portion of the side surface of the

body

10 has a portion where the

peripheral wall

13 is not provided. This portion serves as a main

body exhaust port

14 through which air exhausted from the

main body

10 to the outside of the

main body

10 passes.

As shown in fig. 2, the gap between the

peripheral wall

13 of the

body

10 and the outer peripheral end of the

impeller

30 is enlarged at a predetermined ratio from a

tongue portion

26 described later in the rotation direction of the

impeller

30. This allows the air sent from the

impeller

30 to flow smoothly through the gap. Further, since the flow passage area of the air gradually increases from the

tongue portion

26 to the body

portion exhaust port

14, the static pressure of the air can be efficiently increased as the air sent from the

impeller

30 flows through the gap.

The

duct portion

20 is a hollow tube having a substantially rectangular cross section perpendicular to the flow direction of air. The

duct portion

20 forms a flow path for guiding the air flowing out from the body

portion air outlet

14 of the

body portion

10 to the outside of the

fan case

1. An opening portion at one end of the

duct portion

20 serves as an

inlet

25 through which air flowing into the

duct portion

20 passes. The opening at the other end of

duct portion

20 serves as an exhaust port 4 through which air flowing out of

duct portion

20 passes, in other words, through which air discharged from fan casing 1 passes. That is, the peripheral edge of the

inlet

25 of the

duct portion

20 is connected to the peripheral edge of the

body exhaust port

14 of the

body

10.

The

duct section

20 includes an

extension plate

21, a

diffusion plate

22, a

lower surface plate

23, and an

upper surface plate

24 as members constituting wall surfaces. The

extension plate

21 is smoothly connected to an end portion on the downstream side in the air flow direction among end portions of the

peripheral wall

13 of the

main body

10 constituting the peripheral edge of the main

body exhaust port

14. The

diffuser

22 is connected to an upstream end of the

peripheral wall

13 of the

main body

10, which constitutes the periphery of the main

body exhaust port

14, in the air flow direction. The

diffuser plate

22 is disposed at a predetermined angle to the

extension plate

21 so that the cross-sectional area of the flow path gradually increases toward the flow direction of the air in the

duct section

20. The

lower plate

23 and the

upper plate

24 connect the outer edge of the

extension plate

21 and the outer edge of the

diffusion plate

22, respectively, to form a substantially rectangular flow path. The

lower panel

23 is connected to an end of the

lower panel

11 of the

body

10 that forms the periphery of the

body exhaust port

14. The

upper panel

24 is connected to an end of the

upper panel

12 of the

main body

10 that constitutes the peripheral edge of the main

body exhaust port

14.

The

diffuser

22 and the

peripheral wall

13 of the

main body

10 are joined smoothly at a predetermined radius of curvature from the

lower panel

11 to the

upper panel

12 of the

fan housing

1 to form a

tongue

26. The air flow flowing into the

main body

10 from the

inlet

2 through the

impeller

30 is collected by the

main body

10, and the

tongue

26 serves as a branch point when the collected air flows into the

duct

20. That is, the static pressure of the air flowing into the

duct portion

20 increases while the air passes through the

main body portion

10, and the air becomes higher in pressure than the vicinity of the

tongue portion

26 in the

main body portion

10. The

tongue portion

26 has a function of partitioning the flow of air flowing again into the

main body portion

10 from the

duct portion

20 by the pressure difference. Further, since the

tongue portion

26 is formed to have a predetermined radius of curvature, when air flows into the

duct portion

20 from the

main body portion

10, even if the air collides with the

tongue portion

26, turbulence generated in the

tongue portion

26 can be reduced. Therefore, deterioration of air blowing performance and increase of noise can be suppressed. In

embodiment

1, the radius of curvature of the

tongue portion

26 is constant in the direction of the

rotation axis

31, but the radius of curvature of the

tongue portion

26 does not need to be constant in the direction of the

rotation axis

31. For example, the radius of curvature of the

tongue portion

26 on the

inlet port

2 side, i.e., the

upper panel

12 side, may be larger than the radius of curvature of the

tongue portion

26 on the

lower panel

11 side.

Next, the detailed shape of the

blade

50 of the

impeller

30 according to

embodiment

1 will be described with reference to fig. 3 and fig. 4 to 7 described later. Since each of the

blades

50 has the same shape, fig. 4 to 7 show the shape of one

blade

50.

Fig. 4 is a view of an impeller according to

embodiment

1 of the present invention, taken along a plane including a rotation axis of the impeller, and viewed in a direction perpendicular to the plane. Fig. 5 to 7 are views showing the shape of the impeller blade according to

embodiment

1 of the present invention when viewed in the direction of the rotation axis of the impeller. In other words, fig. 5 to 7 are views of the shape of the

blade

50 when viewed in a cross section perpendicular to the

rotation shaft

31. Here, fig. 5 shows the shape of the

blade

50 at the position of the

first end

51 which is the end on the

main plate

40 side. Fig. 6 shows the shape of the

vane

50 at the position of the

second end

52 which is the end on the

suction port

2 side. In addition, fig. 7 shows the shape of the

blade

50 at the position of the

first end

51 and the shape of the

blade

50 at the position of the

second end

52. In fig. 7, the shape of the

blade

50 at the position of the

second end

52 is indicated by a broken line in order to easily distinguish the shape of the

blade

50 at the position of the

first end

51 from the shape of the

blade

50 at the position of the

second end

52. The hollow arrows shown in fig. 5 to 7 indicate the rotation direction of the

impeller

30.

The

vane

50 includes a

positive pressure surface

55, a

negative pressure surface

56, an inner

peripheral end

53, and an outer

peripheral end

54. The

positive pressure surface

55 is a surface that is located on the front side in the rotation direction of the

impeller

30. The

negative pressure surface

56 is a surface that is on the rear side in the rotation direction of the

impeller

30. The inner

peripheral end

53 is an end in a radial direction extending from the

rotation shaft

31 in a direction perpendicular to the

rotation shaft

31, and is an end close to the

rotation shaft

31. The outer

peripheral end

54 is a radial end and is an end away from the

rotation shaft

31.

As shown in fig. 4, the length of the

blade

50 in the direction of the

rotation shaft

31 is a length L1. That is, the length in the direction of the

rotation shaft

31 from the

first end

51 to the

second end

52 is a length L1. Further, the distance between the

rotary shaft

31 and the outer

peripheral end

54 of the

blade

50 is the same distance Do from the

first end

51 to the

second end

52. Further, the distance between the

rotary shaft

31 and the inner

peripheral end

53 of the

vane

50 is equal to the distance Di0 from the

first end

51 to the first

middle portion

57. The distance between the

rotary shaft

31 and the inner

peripheral end

53 of the

blade

50 gradually increases from the first

intermediate portion

57 toward the

second end

52, and becomes a distance Di1 at the position of the

second end

52. The first

middle portion

57 is located between the

first end

51 and the

second end

52, and is located at a distance L0 from the

first end

51 in

embodiment

1. The length L0 is, for example, approximately half the length of the length L1.

Here, the "same" in

embodiment

1 does not have a strictly identical meaning, but has a substantially identical meaning. For example, the distance between the

rotational shaft

31 and the outer

circumferential end

54 of the

blade

50 is designed to be the same distance Do from the

first end

51 to the

second end

52. However, in the

actual impeller

30, the distance between the

rotation shaft

31 and the outer

peripheral end

54 of the

blade

50 does not become exactly the same distance Do from the

first end

51 to the

second end

52, and variations occur due to machining errors and the like. In

embodiment

1, even when a slight variation occurs due to such a machining error or the like, the distance between the

rotary shaft

31 and the outer

peripheral end

54 of the

blade

50 is referred to as the same distance Do from the

first end

51 to the

second end

52.

As shown in fig. 5 to 7, in a cross section perpendicular to the

rotation shaft

31, the

center line

60 of the

blade

50 has a shape connecting arcs having a plurality of radii of curvature. The

center line

60 is a line connecting a point having the same distance from the

positive pressure surface

55 and the

negative pressure surface

56 from the inner

peripheral end

53 to the outer

peripheral end

54.

The inlet angle of the

blade

50 is the same

inlet angle α

0 from the

first end

51 to the first

intermediate portion

57. The inlet angle of the

vane

50 gradually increases from the first

intermediate portion

57 toward the

second end

52, and becomes the

inlet angle α

1 at the position of the

second end

52. Namely,

α

1>

α

0. Note that the inlet angle of the

vane

50 is defined as follows. First, in a cross section perpendicular to the

rotation axis

31, an arc passing through an intersection of the

center line

60 and the inner

peripheral end

53 is drawn around the

rotation axis

31. The arc is defined as an inner circumference arc. A tangent to the inner circumference side arc at the intersection of the

center line

60 and the

inner circumference end

53 is drawn so as to extend in the direction opposite to the rotation direction of the

impeller

30. A tangent to the

center line

60 at the intersection of the

center line

60 and the inner

peripheral end

53 is drawn so as to extend in the direction opposite to the rotation direction of the

impeller

30. When the tangent to the inner circumference side arc and the tangent to the

center line

60 are drawn in this manner, the angle formed by the tangent to the inner circumference side arc and the tangent to the

center line

60 becomes the inlet angle of the

blade

50.

In addition, the exit angle of the

blade

50 is the same exit angle β from the

first end

51 to the

second end

52. Note that the exit angle of the

blade

50 is defined as follows. First, in a cross section perpendicular to the

rotation axis

31, an arc passing through an intersection of the

center line

60 and the outer

peripheral end

54 is drawn with the

rotation axis

31 as a center. The arc is defined as an outer circumference arc. A tangent to the outer circumferential arc at the intersection of the

center line

60 and the outer

circumferential end

54 is drawn so as to extend in the direction opposite to the rotation direction of the

impeller

30. In addition, a tangent to the

center line

60 at the intersection of the

center line

60 and the outer

peripheral end

54 is drawn so as to extend in the rotation direction of the

impeller

30. When the tangent to the outer-peripheral arc and the tangent to the

center line

60 are drawn in this manner, the angle formed by the tangent to the outer-peripheral arc and the tangent to the

center line

60 is the exit angle of the

blade

50.

The outer peripheral ends 54 of the

blades

50 are arranged at the following positions. In detail, in a cross section perpendicular to the

rotation axis

31, the

first point

61, the

second point

62, the

third point

63, the first

straight line

65, and the second

straight line

66 are defined as follows. The intersection of the outer

peripheral end

54 and the

positive pressure surface

55 is defined as a

first point

61. The intersection of the outer

peripheral end

54 and the

negative pressure surface

56 is defined as a

second point

62. The intersection of the outer

peripheral end

54 and the

center line

60 of the

blade

50 is defined as a

third point

63. A virtual straight line connecting the

first point

61 of the

first end

51 and the

rotation shaft

31 is defined as a first

straight line

65. A virtual straight line connecting the

second point

62 of the

first end

51 and the

rotation shaft

31 is defined as a second

straight line

66. In the case defined as such, the

third point

63 from the

first end

51 to the

second end

52 is located between the first

straight line

65 and the second

straight line

66.

By disposing the outer

peripheral end

54 of the

blade

50 from the

first end

51 to the

second end

52 in this manner, it is understood that, when the outer

peripheral end

54 of the

blade

50 is viewed in the radial direction, the outer

peripheral end

54 has a substantially linear shape substantially parallel to the

rotation shaft

31, for example, when viewed from the region a shown in fig. 3.

Next, the flow of air during operation of the

sirocco fan

100 according to

embodiment

1 will be described.

When the

impeller

30 rotates, air located inside the

impeller

30 is sent out in a substantially radial direction outward of the

impeller

30 by a centrifugal force generated by the rotation of the

impeller

30. Further, air flows into the

impeller

30 through the

intake port

2. The air sent out to the outside of the

impeller

30 flows along the

peripheral wall

13 of the

main body

10 of the

fan casing

1 in the rotation direction of the

impeller

30 in the

main body

10. The sectional area between the

impeller

30 and the

peripheral wall

13 increases in the rotational direction of the

impeller

30. Therefore, the dynamic pressure of the air flowing in the

main body

10 is converted into the static pressure, and the static pressure is gradually increased in the

main body

10. The air having the increased static pressure flows into the

duct portion

20 through the

body exhaust port

14 and the

inlet

25 of the

duct portion

20, and is then discharged from the exhaust port 4.

As described above, the air sucked into the

impeller

30 from the

inlet port

2 in the direction of the

rotation shaft

31 changes the flow direction from the direction of the

rotation shaft

31 to the radial direction by the centrifugal force generated by the rotation of the

impeller

30. However, the air sucked into the

impeller

30 does not abruptly change the flow direction at the

second end

52 side of the

impeller

30, which is the

inlet port

2 side, due to the inertia of the air flowing in the direction of the

rotary shaft

31. Therefore, the flow on the

second end

52 side of the

impeller

30 becomes a flow inclined in the direction of the

main plate

40 with respect to the direction perpendicular to the

rotation shaft

31. In addition, the flow rate of air passing through the

second end

52 side of the

impeller

30 is also smaller than that of the

main plate

40 side. That is, on the

second end

52 side of the

impeller

30, the velocity of the air at the inner

peripheral end

53 of the

vane

50 is small. Therefore, on the

second end

52 side of the

impeller

30, it is difficult for air to flow between the

adjacent blades

50.

However, in the

vane

50 according to

embodiment

1, the distance between the

rotary shaft

31 and the inner

peripheral end

53 of the

vane

50 gradually increases from the first

intermediate portion

57 toward the

second end

52 on the

inlet

2 side. Therefore, the inner

peripheral end

53 of the

vane

50 on the

second end

52 side can be aligned with the flow inclined in the direction of the

main plate

40. Therefore, on the

second end

52 side, air easily flows between the

adjacent blades

50.

In

embodiment

1, the inlet angle of the

vane

50 gradually increases from the first

intermediate portion

57 toward the

second end

52 on the

inlet port

2 side. For example, as can be seen from fig. 7, when the inlet angle of the

blade

50 is small, the air that attempts to flow radially between

adjacent blades

50 collides with the

negative pressure surface

56 of the

blade

50. On the other hand, by increasing the inlet angle of the

vanes

50, the vicinity of the inner

peripheral end

53 is close to parallel with respect to the air that is about to flow radially between the

adjacent vanes

50. Therefore, by increasing the inlet angle of the

blade

50, the air that attempts to flow between

adjacent blades

50 can be suppressed from colliding with the

suction surface

56 of the

blade

50. Therefore, by gradually increasing the inlet angle of the

vane

50 from the first

middle portion

57 toward the

second end

52 on the

inlet port

2 side, the air more easily flows between the

adjacent vanes

50 on the

second end

52 side. Therefore, the

impeller

30 according to

embodiment

1 can reduce the pressure loss generated in the vicinity of the second ends 52 of the

blades

50.

When the flow of air sent from between the

adjacent blades

50 into the

main body

10 is oblique to the direction perpendicular to the

rotation shaft

31, the air sent into the

main body

10 flows into the

main body

10 while colliding with the

lower surface plate

11 and the

upper surface plate

12. When such flowing air flows into the

duct portion

20, the air flows through the

duct portion

20 while colliding with the

lower panel

23 and the

upper panel

24. Therefore, if the flow of air sent from between the

adjacent blades

50 into the

main body

10 is inclined with respect to the direction perpendicular to the

rotation axis

31, a vortex is generated in the flow of air between the

impeller

30 and the exhaust port 4 in the

fan housing

1, and the pressure loss at this portion becomes large.

On the other hand, the outer

peripheral end

54 of the

vane

50 of

embodiment

1 has a substantially linear shape substantially parallel to the

rotation shaft

31. Therefore, the flow of air sent out into the

main body

10 from between the

adjacent blades

50 is inclined to a direction perpendicular to the

rotation shaft

31 to a small degree. Therefore, in the

sirocco fan

100 according to

embodiment

1, the flow of air between the

impeller

30 and the exhaust port 4 in the

fan casing

1 can be suppressed from colliding with the

lower panel

11, the

upper panel

12, the

lower panel

23, and the

upper panel

24. Therefore, in the

sirocco fan

100 according to

embodiment

1, it is possible to suppress the generation of a vortex flow in the flow of air between the

impeller

30 and the exhaust port 4 in the

fan casing

1, and to reduce the pressure loss at that location.

As described above, in the

sirocco fan

100 according to

embodiment

1, when the

same blade

50 is viewed, the distance between the

rotary shaft

31 and the inner

peripheral end

53 gradually increases from the first

middle portion

57 toward the

second end

52, and the inlet angle gradually increases from the first

middle portion

57 toward the

second end

52. In the

sirocco fan

100 according to

embodiment

1, when the

same blade

50 is viewed, a

third point

63 from the

first end

51 to the

second end

52 is located between the first

straight line

65 and the second

straight line

66 in a cross section perpendicular to the

rotary shaft

31.

Therefore, the

sirocco fan

100 according to

embodiment

1 can suppress the pressure loss of the air passing between the

adjacent blades

50 and also suppress the generation of a vortex flow in the flow of the air between the

impeller

30 and the exhaust port 4. Therefore, the

sirocco fan

100 according to

embodiment

1 can reduce the pressure loss of the air in the

entire sirocco fan

100 as compared with the conventional one, and can improve the air blowing performance. Furthermore, the

sirocco fan

100 according to

embodiment

1 can reduce the pressure loss of the air in the

whole sirocco fan

100 as compared with the conventional one, and therefore, the effect of reducing noise can also be obtained.

The length L0 from the

first end

51, which indicates the position of the first

midway portion

57 of the

blade

50, is preferably in the range of 0.5. ltoreq.L 0/L1. ltoreq.0.7. Specifically, the inventors studied the change in the flow velocity of the air flowing between the

adjacent blades

50 in the direction of the

rotary shaft

31 using a conventional impeller in which the distance between the

rotary shaft

31 and the inner peripheral ends 53 of the

blades

50 and the inlet angle are not changed from the

first end

51 to the

second end

52. As a result, it was confirmed that the flow velocity of the air gradually decreased from the substantially central position of the

blade

50 in the direction of the

rotation shaft

31 toward the

second end

52. At a position where the flow velocity of the air is not decreased, it is preferable that the distance between the

rotary shaft

31 and the inner

circumferential end

53 of the

vane

50 and the inlet angle are not changed. On the other hand, at a position where the flow velocity of the air is reduced, it is preferable that the distance between the

rotary shaft

31 and the inner circumferential ends 53 of the

blades

50 and the inlet angle be changed as described above so that the air easily flows between the

adjacent blades

50. Therefore, the length L0 from the

first end

51, which indicates the position of the first

midway portion

57 of the

blade

50, is preferably in the range of 0.5. ltoreq.L 0/L1. ltoreq.0.7.

The distance between the

rotary shaft

31 and the inner

peripheral end

53 of the

vane

50 and the change in the inlet angle between the first

intermediate portion

57 and the

second end

52 may be linearly changed or may be changed in a quadratic function manner. As a result of the experiments by the inventors, the effect of suppressing the pressure loss of the air passing between the

adjacent blades

50 is large in the range of

α

1 to α 0 of 15 to 35 degrees. Therefore, α 1-

α

0 is preferably in the range of 15 to 35 degrees. As a result of the experiments by the inventors, the effect of suppressing the pressure loss of the air passing between the

adjacent blades

50 is large in the range of Di1/Di0 to 1.02 to 1.10. Therefore, Di1/Di0 is preferably in the range of 1.02 to 1.10.

The distance between the

rotary shaft

31 and the outer

circumferential end

54 of the

blade

50 may be different from the

first end

51 to the

second end

52 as follows. In

embodiment

2, items not specifically described are the same as those in

embodiment

1, and the same functions and configurations are described using the same reference numerals.

Fig. 8 is a perspective view showing an impeller of the sirocco fan according to

embodiment

2 of the present invention. Fig. 9 is a view of an impeller according to

embodiment

2 of the present invention, taken along a plane including a rotation axis of the impeller, and viewed in a direction perpendicular to the plane. Fig. 10 is a view showing a shape of the impeller according to

embodiment

2 of the present invention when the blades of the impeller are viewed in the direction of the rotation axis of the impeller. In other words, fig. 10 is a view of the shape of the

blade

50 as viewed in a cross section perpendicular to the

rotation shaft

31. Here, fig. 10 shows the shape of the

blade

50 at the position of the

first end

51 and the shape of the

blade

50 at the position of the

second end

52. In fig. 10, the shape of the

blade

50 at the position of the

second end

52 is indicated by a broken line in order to easily distinguish the shape of the

blade

50 at the position of the

first end

51 from the shape of the

blade

50 at the position of the

second end

52. The circular arc-shaped arrows shown in fig. 8 and the hollow arrows shown in fig. 10 indicate the rotation direction of the

impeller

30.

The distance between the

rotary shaft

31 and the outer

peripheral end

54 of the

blade

50 is the same distance Do0 from the

first end

51 to the second

middle portion

58. The distance between the

rotary shaft

31 and the outer

peripheral end

54 of the

blade

50 gradually increases from the second

intermediate portion

58 toward the

second end

52, and becomes the distance Do1 at the position of the

second end

52. Here, the second

middle portion

58 is located between the

first end

51 and the

second end

52, and is located at a distance L0 from the

first end

51 in

embodiment

2. Length L0 is, for example, approximately half the length of length L1. The length from the

first end

51 to the first middle-

way portion

57 may be different from the length from the

first end

51 to the second middle-

way portion

58.

The exit angle of the

blade

50 is the same exit angle β 0 from the

first end

51 to the second

intermediate portion

58. The exit angle of the

blade

50 gradually decreases from the second

intermediate portion

58 toward the

second end

52, and becomes an

exit angle β

1 at the position of the

second end

52. Namely,

β

1<

β

0. The change in the exit angle between the second

midway portion

58 and the

second end

52 may be changed linearly or may be changed in a quadratic function manner.

In

embodiment

2, the

third point

63 from the

first end

51 to the

second end

52 is also located between the first

straight line

65 and the second

straight line

66. By disposing the outer

peripheral end

54 of the

blade

50 from the

first end

51 to the

second end

52 in this manner, it is possible to see that the outer

peripheral end

54 has a substantially linear shape substantially parallel to the

rotation shaft

31 when the outer

peripheral end

54 of the

blade

50 is viewed in the radial direction, for example, as seen from a region B shown in fig. 8.

Next, the flow of air during operation of the

sirocco fan

100 according to

embodiment

2 will be described.

When the

impeller

30 rotates, air located inside the

impeller

30 is sent out substantially radially outward of the

impeller

30 by a centrifugal force generated by the rotation of the

impeller

30. Further, air flows into the

impeller

30 through the

intake port

2. In this case, the centrifugal force generated increases as the outer diameter of the

impeller

30 increases. In the

impeller

30 of

embodiment

2, the outer diameter of the

impeller

30 is larger on the

second end

52 side on the

inlet

2 side where the flow velocity of air is low and air easily flows obliquely with respect to the

rotary shaft

31. Therefore, the centrifugal force generated in the air sucked into the

impeller

30 is larger toward the

second end

52 on the

suction port

2 side.

Accordingly, the air passing through the

second end

52 of the

vane

50 on the

inlet

2 side flows more outward in the radial direction of the

impeller

30 due to a strong centrifugal force. Further, the air flow is pulled outward in the radial direction of the

impeller

30 by a strong centrifugal force, and thus the air flow inclined with respect to the direction perpendicular to the

rotation shaft

31 is more likely to flow in the direction perpendicular to the

rotation shaft

31. That is, the difference between the flow velocity of the air flowing out from the

first end

51 side to the outside of the

impeller

30 and the flow velocity of the air flowing out from the

second end

52 side to the outside of the

impeller

30 is small, and the velocity distribution in the direction of the

rotary shaft

31 is relaxed.

By reducing the velocity distribution in the direction of the

rotation shaft

31, the flow of the air sent from the

impeller

30 is further reduced in inclination with respect to the direction perpendicular to the

rotation shaft

31, as compared with

embodiment

1. Therefore, in the

sirocco fan

100 according to

embodiment

2, the flow of air between the

impeller

30 and the exhaust port 4 in the

fan housing

1 can be further suppressed from colliding with the

lower panel

11, the

upper panel

12, the

lower panel

23, and the

upper panel

24, as compared with

embodiment

1. Therefore, in the

sirocco fan

100 according to

embodiment

2, as compared with

embodiment

1, the generation of a vortex flow in the flow of air between the

impeller

30 and the exhaust port 4 in the

fan casing

1 can be further suppressed, and the pressure loss at that location can be further reduced. That is, the air blowing performance of the

sirocco fan

100 according to

embodiment

2 is further improved.

In order to further obtain the above-described effect of increasing the air passing on the

second end

52 side of the

vane

50 on the

intake port

2 side, in

embodiment

2, the outlet angle of the

vane

50 gradually decreases from the second

intermediate portion

58 toward the

second end

52. Therefore, the air flowing out from the

second end

52 side to the outside of the

impeller

30 flows out more easily to the outside of the

impeller

30 than the air flowing out from the

first end

51 side to the outside of the

impeller

30. This can further relax the velocity distribution in the direction of the

rotation shaft

31, and further improve the air blowing performance.

As described in

embodiment

1, the length L0 from the

first end

51 indicating the position of the second

intermediate portion

58 of the

blade

50 is preferably in the range of 0.5

L

0/L1 0.7. As a result of the experiments by the inventors, the effect of facilitating the flow of air through the

second end

52 side is large in the range of

β

0 to

β

1 from 5 degrees to 15 degrees. Therefore,

β

0 to

β

1 are preferably in the range of 5 degrees to 15 degrees. As a result of the experiments conducted by the inventors, the effect of facilitating the flow of air through the

second end

52 side is large in the range of Do1/Do0 equal to 1.04 to 1.12. Therefore, Do1/Do0 is preferably in the range of 1.04 to 1.12.

The inner

peripheral end

53 of the

vane

50 may be arranged from the

first end

51 to the

second end

52 as follows. In

embodiment

3, items not specifically described are the same as those in

embodiment

1 or

embodiment

2, and the same functions and configurations are described using the same reference numerals. In

embodiment

3, an example in which the arrangement of the inner peripheral ends 53 of the

blades

50 is modified with respect to the

impeller

30 shown in

embodiment

2 will be described.

Fig. 11 is a view showing a shape of a blade of an impeller according to

embodiment

3 of the present invention when the blade is viewed in a direction of a rotation axis of the impeller. In other words, fig. 11 is a view of the shape of the

blade

50 as viewed in a cross section perpendicular to the

rotation shaft

31. Here, fig. 11 shows the shape of the

blade

50 at the position of the

first end

51 and the shape of the

blade

50 at the position of the

second end

52. Note that the hollow arrow shown in fig. 11 indicates the rotation direction of the

impeller

30.

In

embodiment

3, when the

same blade

50 is viewed, the inner

peripheral end

53 of the

blade

50 gradually retreats from the first

intermediate portion

57 toward the

second end

52 in the direction opposite to the rotation direction of the

blade

50. In

embodiment

3, when the

same blade

50 is viewed in the direction of the

rotation shaft

31, the inner

peripheral end

53 overlaps the cross section of the

blade

50 at the position of the

first end

51 from the

first end

51 to the

second end

52. In order to arrange the inner

peripheral end

53 in this manner, in

embodiment

3, specifically, the

vane

50 is formed in the following shape.

As described above, the

center line

60 of the

blade

50 has a shape connecting arcs having a plurality of radii of curvature. In

embodiment

3, from the

first end

51 to the

second end

52, an arc passing through the inner

peripheral end

53 among the plurality of arcs of the

center line

60 is set to an arc having the same center and the same radius of curvature. With such a configuration, when the distance between the

rotary shaft

31 and the inner

peripheral end

53 of the

blade

50 is gradually increased from the first

intermediate portion

57 toward the

second end

52, the inner

peripheral end

53 is separated from the

rotary shaft

31 along the arc passing through the inner

peripheral end

53 among the arcs of the

center line

60. Thereby, the inner

peripheral end

53 of the

vane

50 gradually retreats from the first

intermediate portion

57 toward the

second end

52 in the opposite direction to the rotation direction of the

vane

50. When the

same blade

50 is viewed in the direction of the

rotation shaft

31, the inner

peripheral end

53 overlaps the cross section of the

blade

50 at the position of the

first end

51 from the

first end

51 to the

second end

52.

By arranging the inner

peripheral end

53 in this manner, the vicinity of the inner

peripheral end

53 is close to parallel with the air that attempts to flow radially between the

adjacent blades

50. Therefore, the air that attempts to flow between the

adjacent blades

50 can be suppressed from colliding with the

negative pressure surface

56 of the

blade

50. Therefore, the air on the

second end

52 side easily flows between the

adjacent blades

50, and the pressure loss generated in the vicinity of the

second end

52 of the

blade

50 can be reduced.

Further, by arranging the inner

peripheral end

53 in this manner, when the

same blade

50 is viewed in the direction of the

rotation shaft

31, the inner

peripheral end

53 overlaps the cross section of the

blade

50 at the position of the

first end

51 from the

first end

51 to the

second end

52, and therefore, when the

impeller

30 is manufactured by injection molding, the vicinity of the inner

peripheral end

53 of the

blade

50 can be molded by a mold that moves in the direction of the

rotation shaft

31. Therefore, by arranging the inner

peripheral end

53 in this manner, the

impeller

30 can be easily manufactured when the

impeller

30 is manufactured by injection molding.

The effect of the

sirocco fan

100 according to

embodiment

3 was verified through experiments.

Fig. 12 is a graph showing the measurement results of the static pressure rise in the

sirocco fan

100 according to

embodiment

3 of the present invention. Fig. 13 is a graph showing the measurement results of the air blowing efficiency in the

sirocco fan

100 according to

embodiment

3 of the present invention. The open circles in fig. 12 and 13 show the measurement results of the

sirocco fan

100 according to

embodiment

3. In addition, black circles in fig. 12 and 13 indicate measurement results of the conventional sirocco fan. As a conventional sirocco fan, a sirocco fan is used in which each

blade

50 is changed to a blade having a cross-sectional shape perpendicular to the

rotation shaft

31 from the

first end

51 to the

second end

52, as compared with the

sirocco fan

100 of

embodiment

3.

As is apparent from fig. 12 and 13, the

sirocco fan

100 according to

embodiment

3 of the present invention has higher static pressure and higher air blowing efficiency than the conventional sirocco fan, and improvement in air blowing performance is confirmed.

Embodiment 4.

In the

sirocco fan

100 described in

embodiments

1 to 3, the

main plate

40 of the

impeller

30 is notched as follows, whereby the

impeller

30 can be easily manufactured. In embodiment 4, items not particularly described are the same as those in any of

embodiments

1 to 3, and the same functions and configurations are described using the same reference numerals. In embodiment 4, an example in which the

main plate

40 of the

impeller

30 shown in

embodiment

3 is notched will be described.

Fig. 14 is a view of a part of a main plate of an impeller according to embodiment 4 of the present invention as viewed in the direction of the rotation axis. In fig. 14, the shape of the

blade

50 at the positions of the

first end

51 and the

second end

52 is also described. In fig. 14, the shape of the

blade

50 at the position of the

second end

52 is indicated by a broken line in order to easily distinguish the shape of the

blade

50 at the position of the

first end

51 from the shape of the

blade

50 at the position of the

second end

52. The hollow arrows shown in fig. 14 indicate the rotation direction of the

impeller

30.

A

projection range

43, which is a range of the

main plate

40 of the

impeller

30 in which the

blades

50 are projected toward the

main plate

40 in the direction of the

rotation shaft

31, is notched. The hatched range in fig. 14 is the

projection range

43. In other words, the

main plate

40 of the

impeller

30 is notched in the range shown by hatching in fig. 14. Note that the

main board

40 may be configured to be notched in a range larger than the

projection range

43 as long as the

entire projection range

43 is included in the notched range.

By making the

main plate

40 notched as in embodiment 4, when the

impeller

30 is manufactured by injection molding, the portion of the mold that molds the

suction surface

56 side of the

blade

50 can be inserted from the notched portion of the

main plate

40. Therefore, by making a notch in the

main plate

40 as in embodiment 4, the

impeller

30 can be manufactured by a pair of molds that move in the direction of the

rotation shaft

31. Therefore, by making the

main plate

40 with the notch as in embodiment 4, the

impeller

30 can be easily manufactured as compared with the case where the

main plate

40 is not made with the notch.

In the

projection range

43, in other words, the notched portion of the

main plate

40 is the negative pressure surface side of the

blade

50. The flow on the negative pressure surface side of the

blade

50 has a lower pressure than the flow on the positive pressure surface side of the

blade

50. Therefore, even if the

main plate

40 is notched as in embodiment 4, the reduction in the air blowing performance of the

sirocco fan

100 is suppressed to a small extent.

Embodiment 5.

In the

impeller

30 shown in

embodiments

1 to 4, the plurality of

blades

50 are connected only to the

first surface

41 of the

main plate

40. That is, the

sirocco fan

100 described in

embodiments

1 to 4 is a so-called single suction type sirocco fan. Without being limited to this, a plurality of

blades

50 may be connected to both the

first surface

41 and the

second surface

42 of the

main plate

40 shown in

embodiments

1 to 4. That is, the

sirocco fan

100 may be configured as a so-called double suction type sirocco fan. In embodiment 5, items not specifically described are the same as those in any of

embodiments

1 to 4, and the same functions and configurations are described using the same reference numerals.

Fig. 15 is a sectional view showing a main part of a sirocco fan according to embodiment 5 of the present invention. Fig. 15 is a view of the

sirocco fan

100 taken along a plane including the

rotation shaft

31, and shows a part of the

impeller

30 and a part of the

fan housing

1 in the vicinity of the

impeller

30.

In the

impeller

30 according to embodiment 5, the plurality of

blades

50 are connected to both the

first surface

41 and the

second surface

42 of the

main plate

40. Therefore, the

air inlet

2 is formed in the

lower surface plate

11 of the

fan casing

1 at a position facing the second ends 52 of the plurality of

blades

50 provided on the

second surface

42. That is, the

sirocco fan

100 according to embodiment 5 is a so-called double suction type sirocco fan.

Even in the case where the

sirocco fan

100 is a double suction type sirocco fan as in embodiment 5, the effects shown in

embodiments

1 to 4 can be obtained. A plurality of conventional blades may be provided on one of the

first surface

41 and the

second surface

42. The effects described in

embodiments

1 to 4 can be obtained by providing the plurality of

vanes

50 described in

embodiments

1 to 4 on the other of the

first surface

41 and the

second surface

42.

Embodiment 6.

In embodiment 6, an example of an air conditioning apparatus including the

sirocco fan

100 described in any one of

embodiments

1 to 5 will be described. In embodiment 6, items not specifically described are the same as those in any of

embodiments

1 to 5, and the same functions and configurations are described using the same reference numerals.

Fig. 16 is a refrigerant circuit diagram showing an example of an air conditioner according to embodiment 6 of the present invention. The

air conditioner

200 includes a

compressor

210, a four-

way valve

220, an

outdoor heat exchanger

230, an

expansion valve

240, and an

indoor heat exchanger

250. The

air conditioning apparatus

200 includes the

sirocco fan

100 described in any one of

embodiments

1 to 5 as a fan for supplying air to the

indoor heat exchanger

250. The

air conditioner

200 includes, for example, a propeller-

type blower

260 as a blower for supplying air to the

outdoor heat exchanger

230. The

sirocco fan

100 described in any one of

embodiments

1 to 5 may be used as the fan for supplying air to the

outdoor heat exchanger

230. When the

sirocco fan

100 described in any one of

embodiments

1 to 5 is used as the fan for supplying air to the

outdoor heat exchanger

230, the fan for supplying air to the

indoor heat exchanger

250 may be a fan other than the

sirocco fan

100. That is, the

air conditioning apparatus

200 according to embodiment 6 includes the

sirocco fan

100 described in any one of

embodiments

1 to 5 in at least one of the fan that supplies air to the

outdoor heat exchanger

230 and the fan that supplies air to the

indoor heat exchanger

250.

The

compressor

210 compresses and discharges a sucked refrigerant. The four-

way valve

220 is a valve that switches the flow of the refrigerant between cooling operation and heating operation, for example. The

outdoor heat exchanger

230 exchanges heat between the refrigerant and outdoor air supplied by the

blower

260. The

outdoor heat exchanger

230 functions as an evaporator during the heating operation, and evaporates and gasifies the refrigerant. The

outdoor heat exchanger

230 functions as a condenser during the cooling operation, and condenses and liquefies the refrigerant.

The

expansion valve

240 is, for example, an expansion device or the like, and decompresses and expands the refrigerant. The

indoor heat exchanger

250 exchanges heat between the refrigerant and the air supplied by the

sirocco fan

100. The air heat-exchanged in the

indoor heat exchanger

250 is supplied to the air-conditioned space. Specifically, the

indoor heat exchanger

250 functions as a condenser during the heating operation, and condenses and liquefies the refrigerant. In other words, during the heating operation, the

indoor heat exchanger

250 heats the air supplied by the

sirocco fan

100. The

indoor heat exchanger

250 functions as an evaporator during the cooling operation, and evaporates and gasifies the refrigerant. In other words, during the cooling operation, the

indoor heat exchanger

250 cools the air supplied by the

sirocco fan

100.

As described above, the

air conditioner

200 according to embodiment 6 includes the

sirocco fan

100 described in any one of

embodiments

1 to 5 and a heat exchanger that heats or cools the air supplied by the

sirocco fan

100. The

air conditioner

200 according to embodiment 6 includes the

sirocco fan

100 having an improved blowing performance compared to the conventional one, and thus has improved power efficiency.

Description of the reference numerals

1 fan casing, 2 air inlet, 3 bell mouth, 4 air outlet, 10 main body, 11 lower panel, 12 upper panel, 13 peripheral wall, 14 main body air outlet, 20 duct portion, 21 extension setting plate, 22 diffusion plate, 23 lower panel, 24 upper panel, 25 inlet, 26 tongue portion, 30 impeller, 31 rotation shaft, 40 main plate, 41 first surface, 42 second surface, 43 projection range, 45 connection portion, 50 blades, 51 first end, 52 second end, 53 inner peripheral end, 54 outer peripheral end, 55 positive pressure surface, 56 negative pressure surface, 57 first middle portion, 58 second middle portion, 60 center line, 61 first point, 62 second point, 63 third point, 65 first line, 66 second line, 70 driving device, 100 multi-blade blower, 200 air conditioner, 210, 220 four-way valve, 230 outdoor heat exchanger, 240 expansion valve, 250 indoor heat exchanger, 260 blower.