CN112352108B - Multi-blade blower and air conditioner - Google Patents
- ️Tue Jul 19 2022
Detailed Description
Fig. 1 is a perspective view showing a sirocco fan according to
embodiment1 of the present invention. Fig. 2 is a plan view showing a state in which the upper panel of the casing is removed in the sirocco fan according to
embodiment1 of the present invention. Fig. 3 is a perspective view showing an impeller of the sirocco fan according to
embodiment1 of the present invention. The circular arc-shaped arrows shown in fig. 2 and 3 indicate the rotation direction of the
impeller30.
The
sirocco fan100 is a device that pressurizes air taken in from the
inlet2 and discharges the air from the outlet 4 to forcibly flow the air. The
sirocco fan100 includes: a
fan case1 having an
air inlet2 and an air outlet 4 formed therein, and an
impeller30 housed in the
fan case1.
The
impeller30 is a component that: the air is forcibly discharged outward of the
impeller30 in a substantially radial direction by centrifugal force generated by rotation of the impeller about the
rotary shaft31 by the rotation drive of the
drive device70 such as a motor. The radial direction refers to a direction extending from the
rotation axis31 in a direction perpendicular to the
rotation axis31. That is, the
impeller30 rotates about the
rotation shaft31, and generates a flow of air that flows into the
fan casing1 through the
air inlet2 and flows out to the outside of the
fan casing1 through the air outlet 4. The
impeller30 includes a
main plate40 and a plurality of
blades50.
The
main plate40 is a circular plate rotatably provided around the rotating
shaft31. The
main plate40 is provided with a plurality of
blades50. Specifically, the
motherboard40 includes a
first surface41 and a
second surface42 that is a rear surface of the
first surface41. In
embodiment1, a plurality of
blades50 are provided on the
first surface41 of the
main plate40. The plurality of
blades50 are provided, for example, near the outer periphery of the
main plate40.
A plurality of
blades50 extend from the
main plate40 along the
rotation axis31. The plurality of
blades50 are arranged at intervals on a circle centered on the
rotation shaft31. Specifically, each of the
blades50 includes a
first end51 which is one end in the direction of the
rotation shaft31 and a
second end52 which is the other end in the direction of the
rotation shaft31. The first ends 51 of the
blades50 are connected to the
first surface41 of the
main plate40. The second ends 52 of the
blades50 face the
inlet2 of the
fan casing1. That is, each of the
vanes50 extends substantially perpendicularly to the
first surface41 of the
main plate40 in a direction from the
first surface41 of the
main plate40 toward the
air inlet2. Each of the
blades50 is parallel to the radial direction or inclined at a predetermined angle with respect to the radial direction when viewed along the direction of the
rotation shaft31. The direction of the
rotation shaft31 refers to a direction in which the
rotation shaft31 extends.
The second ends 52 of the
vanes50, i.e., the ends on the
inlet2 side, are connected by the
connection portion45. The
coupling portion45 is a series of annular members having a diameter capable of connecting the second ends 52 of the plurality of
vanes50. By this connection, the positional relationship of the second ends 52 of the plurality of
blades50 is maintained, and the plurality of
blades50 are reinforced. The
coupling portion45 may be a ring-shaped plate member having a width capable of covering the
second end52 of each
vane50, or may be a ring-shaped member coupling the outer peripheral sides of the
vanes50. With such a configuration, the
impeller30 rotates, and thus air sucked into the space surrounded by the
main plate40 and the plurality of
blades50 is sent radially outward through the space between
adjacent blades50.
The
fan housing1 is a scroll-type fan housing. The
fan casing1 includes a
main body10 that houses the
impeller30 and a
duct portion20 connected to the
main body10.
The
body portion10 is a hollow cylindrical member having a substantially columnar space formed therein, for example. The
main body portion10 substantially surrounds the
entire impeller30. The shape of the space formed inside the
fan casing1 is not limited to a cylindrical shape, and may be, for example, a cylindrical shape having a polygonal cross section. The
fan case1 includes a
lower panel11, an
upper panel12, and a
peripheral wall13 as members constituting wall surfaces. The
upper panel12 has an
air inlet2 formed in a region facing the second ends 52 of the plurality of
blades50 so that air can flow between the
impeller30 and the outside of the
fan casing1. Further, the
inlet2 is provided with a
bell mouth3. The
bell mouth3 has a cross section gradually decreasing from the outside of the
fan casing1 toward the inside thereof so that air flows smoothly through the
air inlet2 and its vicinity. The center of the
inlet port2 substantially coincides with the
rotation shaft31 of the
impeller30.
The
lower panel11 and the
upper panel12 are disposed opposite to each other in the direction of the
rotation axis31. That is, the
upper plate12 is provided on the suction side of the
impeller30, that is, on the
second end52 side, and the
lower plate11 is provided on the
main plate40 side of the
impeller30. The
peripheral wall13 connects the outer edge of the
lower surface plate11 to the outer edge of the
upper surface plate12, and extends to the outer periphery of the
impeller30. Further, a portion of the side surface of the
body10 has a portion where the
peripheral wall13 is not provided. This portion serves as a main
body exhaust port14 through which air exhausted from the
main body10 to the outside of the
main body10 passes.
As shown in fig. 2, the gap between the
peripheral wall13 of the
body10 and the outer peripheral end of the
impeller30 is enlarged at a predetermined ratio from a
tongue portion26 described later in the rotation direction of the
impeller30. This allows the air sent from the
impeller30 to flow smoothly through the gap. Further, since the flow passage area of the air gradually increases from the
tongue portion26 to the body
portion exhaust port14, the static pressure of the air can be efficiently increased as the air sent from the
impeller30 flows through the gap.
The
duct portion20 is a hollow tube having a substantially rectangular cross section perpendicular to the flow direction of air. The
duct portion20 forms a flow path for guiding the air flowing out from the body
portion air outlet14 of the
body portion10 to the outside of the
fan case1. An opening portion at one end of the
duct portion20 serves as an
inlet25 through which air flowing into the
duct portion20 passes. The opening at the other end of
duct portion20 serves as an exhaust port 4 through which air flowing out of
duct portion20 passes, in other words, through which air discharged from fan casing 1 passes. That is, the peripheral edge of the
inlet25 of the
duct portion20 is connected to the peripheral edge of the
body exhaust port14 of the
body10.
The
duct section20 includes an
extension plate21, a
diffusion plate22, a
lower surface plate23, and an
upper surface plate24 as members constituting wall surfaces. The
extension plate21 is smoothly connected to an end portion on the downstream side in the air flow direction among end portions of the
peripheral wall13 of the
main body10 constituting the peripheral edge of the main
body exhaust port14. The
diffuser22 is connected to an upstream end of the
peripheral wall13 of the
main body10, which constitutes the periphery of the main
body exhaust port14, in the air flow direction. The
diffuser plate22 is disposed at a predetermined angle to the
extension plate21 so that the cross-sectional area of the flow path gradually increases toward the flow direction of the air in the
duct section20. The
lower plate23 and the
upper plate24 connect the outer edge of the
extension plate21 and the outer edge of the
diffusion plate22, respectively, to form a substantially rectangular flow path. The
lower panel23 is connected to an end of the
lower panel11 of the
body10 that forms the periphery of the
body exhaust port14. The
upper panel24 is connected to an end of the
upper panel12 of the
main body10 that constitutes the peripheral edge of the main
body exhaust port14.
The
diffuser22 and the
peripheral wall13 of the
main body10 are joined smoothly at a predetermined radius of curvature from the
lower panel11 to the
upper panel12 of the
fan housing1 to form a
tongue26. The air flow flowing into the
main body10 from the
inlet2 through the
impeller30 is collected by the
main body10, and the
tongue26 serves as a branch point when the collected air flows into the
duct20. That is, the static pressure of the air flowing into the
duct portion20 increases while the air passes through the
main body portion10, and the air becomes higher in pressure than the vicinity of the
tongue portion26 in the
main body portion10. The
tongue portion26 has a function of partitioning the flow of air flowing again into the
main body portion10 from the
duct portion20 by the pressure difference. Further, since the
tongue portion26 is formed to have a predetermined radius of curvature, when air flows into the
duct portion20 from the
main body portion10, even if the air collides with the
tongue portion26, turbulence generated in the
tongue portion26 can be reduced. Therefore, deterioration of air blowing performance and increase of noise can be suppressed. In
embodiment1, the radius of curvature of the
tongue portion26 is constant in the direction of the
rotation axis31, but the radius of curvature of the
tongue portion26 does not need to be constant in the direction of the
rotation axis31. For example, the radius of curvature of the
tongue portion26 on the
inlet port2 side, i.e., the
upper panel12 side, may be larger than the radius of curvature of the
tongue portion26 on the
lower panel11 side.
Next, the detailed shape of the
blade50 of the
impeller30 according to
embodiment1 will be described with reference to fig. 3 and fig. 4 to 7 described later. Since each of the
blades50 has the same shape, fig. 4 to 7 show the shape of one
blade50.
Fig. 4 is a view of an impeller according to
embodiment1 of the present invention, taken along a plane including a rotation axis of the impeller, and viewed in a direction perpendicular to the plane. Fig. 5 to 7 are views showing the shape of the impeller blade according to
embodiment1 of the present invention when viewed in the direction of the rotation axis of the impeller. In other words, fig. 5 to 7 are views of the shape of the
blade50 when viewed in a cross section perpendicular to the
rotation shaft31. Here, fig. 5 shows the shape of the
blade50 at the position of the
first end51 which is the end on the
main plate40 side. Fig. 6 shows the shape of the
vane50 at the position of the
second end52 which is the end on the
suction port2 side. In addition, fig. 7 shows the shape of the
blade50 at the position of the
first end51 and the shape of the
blade50 at the position of the
second end52. In fig. 7, the shape of the
blade50 at the position of the
second end52 is indicated by a broken line in order to easily distinguish the shape of the
blade50 at the position of the
first end51 from the shape of the
blade50 at the position of the
second end52. The hollow arrows shown in fig. 5 to 7 indicate the rotation direction of the
impeller30.
The
vane50 includes a
positive pressure surface55, a
negative pressure surface56, an inner
peripheral end53, and an outer
peripheral end54. The
positive pressure surface55 is a surface that is located on the front side in the rotation direction of the
impeller30. The
negative pressure surface56 is a surface that is on the rear side in the rotation direction of the
impeller30. The inner
peripheral end53 is an end in a radial direction extending from the
rotation shaft31 in a direction perpendicular to the
rotation shaft31, and is an end close to the
rotation shaft31. The outer
peripheral end54 is a radial end and is an end away from the
rotation shaft31.
As shown in fig. 4, the length of the
blade50 in the direction of the
rotation shaft31 is a length L1. That is, the length in the direction of the
rotation shaft31 from the
first end51 to the
second end52 is a length L1. Further, the distance between the
rotary shaft31 and the outer
peripheral end54 of the
blade50 is the same distance Do from the
first end51 to the
second end52. Further, the distance between the
rotary shaft31 and the inner
peripheral end53 of the
vane50 is equal to the distance Di0 from the
first end51 to the first
middle portion57. The distance between the
rotary shaft31 and the inner
peripheral end53 of the
blade50 gradually increases from the first
intermediate portion57 toward the
second end52, and becomes a distance Di1 at the position of the
second end52. The first
middle portion57 is located between the
first end51 and the
second end52, and is located at a distance L0 from the
first end51 in
embodiment1. The length L0 is, for example, approximately half the length of the length L1.
Here, the "same" in
embodiment1 does not have a strictly identical meaning, but has a substantially identical meaning. For example, the distance between the
rotational shaft31 and the outer
circumferential end54 of the
blade50 is designed to be the same distance Do from the
first end51 to the
second end52. However, in the
actual impeller30, the distance between the
rotation shaft31 and the outer
peripheral end54 of the
blade50 does not become exactly the same distance Do from the
first end51 to the
second end52, and variations occur due to machining errors and the like. In
embodiment1, even when a slight variation occurs due to such a machining error or the like, the distance between the
rotary shaft31 and the outer
peripheral end54 of the
blade50 is referred to as the same distance Do from the
first end51 to the
second end52.
As shown in fig. 5 to 7, in a cross section perpendicular to the
rotation shaft31, the
center line60 of the
blade50 has a shape connecting arcs having a plurality of radii of curvature. The
center line60 is a line connecting a point having the same distance from the
positive pressure surface55 and the
negative pressure surface56 from the inner
peripheral end53 to the outer
peripheral end54.
The inlet angle of the
blade50 is the same
inlet angle α0 from the
first end51 to the first
intermediate portion57. The inlet angle of the
vane50 gradually increases from the first
intermediate portion57 toward the
second end52, and becomes the
inlet angle α1 at the position of the
second end52. Namely,
α1>
α0. Note that the inlet angle of the
vane50 is defined as follows. First, in a cross section perpendicular to the
rotation axis31, an arc passing through an intersection of the
center line60 and the inner
peripheral end53 is drawn around the
rotation axis31. The arc is defined as an inner circumference arc. A tangent to the inner circumference side arc at the intersection of the
center line60 and the
inner circumference end53 is drawn so as to extend in the direction opposite to the rotation direction of the
impeller30. A tangent to the
center line60 at the intersection of the
center line60 and the inner
peripheral end53 is drawn so as to extend in the direction opposite to the rotation direction of the
impeller30. When the tangent to the inner circumference side arc and the tangent to the
center line60 are drawn in this manner, the angle formed by the tangent to the inner circumference side arc and the tangent to the
center line60 becomes the inlet angle of the
blade50.
In addition, the exit angle of the
blade50 is the same exit angle β from the
first end51 to the
second end52. Note that the exit angle of the
blade50 is defined as follows. First, in a cross section perpendicular to the
rotation axis31, an arc passing through an intersection of the
center line60 and the outer
peripheral end54 is drawn with the
rotation axis31 as a center. The arc is defined as an outer circumference arc. A tangent to the outer circumferential arc at the intersection of the
center line60 and the outer
circumferential end54 is drawn so as to extend in the direction opposite to the rotation direction of the
impeller30. In addition, a tangent to the
center line60 at the intersection of the
center line60 and the outer
peripheral end54 is drawn so as to extend in the rotation direction of the
impeller30. When the tangent to the outer-peripheral arc and the tangent to the
center line60 are drawn in this manner, the angle formed by the tangent to the outer-peripheral arc and the tangent to the
center line60 is the exit angle of the
blade50.
The outer peripheral ends 54 of the
blades50 are arranged at the following positions. In detail, in a cross section perpendicular to the
rotation axis31, the
first point61, the
second point62, the
third point63, the first
straight line65, and the second
straight line66 are defined as follows. The intersection of the outer
peripheral end54 and the
positive pressure surface55 is defined as a
first point61. The intersection of the outer
peripheral end54 and the
negative pressure surface56 is defined as a
second point62. The intersection of the outer
peripheral end54 and the
center line60 of the
blade50 is defined as a
third point63. A virtual straight line connecting the
first point61 of the
first end51 and the
rotation shaft31 is defined as a first
straight line65. A virtual straight line connecting the
second point62 of the
first end51 and the
rotation shaft31 is defined as a second
straight line66. In the case defined as such, the
third point63 from the
first end51 to the
second end52 is located between the first
straight line65 and the second
straight line66.
By disposing the outer
peripheral end54 of the
blade50 from the
first end51 to the
second end52 in this manner, it is understood that, when the outer
peripheral end54 of the
blade50 is viewed in the radial direction, the outer
peripheral end54 has a substantially linear shape substantially parallel to the
rotation shaft31, for example, when viewed from the region a shown in fig. 3.
Next, the flow of air during operation of the
sirocco fan100 according to
embodiment1 will be described.
When the
impeller30 rotates, air located inside the
impeller30 is sent out in a substantially radial direction outward of the
impeller30 by a centrifugal force generated by the rotation of the
impeller30. Further, air flows into the
impeller30 through the
intake port2. The air sent out to the outside of the
impeller30 flows along the
peripheral wall13 of the
main body10 of the
fan casing1 in the rotation direction of the
impeller30 in the
main body10. The sectional area between the
impeller30 and the
peripheral wall13 increases in the rotational direction of the
impeller30. Therefore, the dynamic pressure of the air flowing in the
main body10 is converted into the static pressure, and the static pressure is gradually increased in the
main body10. The air having the increased static pressure flows into the
duct portion20 through the
body exhaust port14 and the
inlet25 of the
duct portion20, and is then discharged from the exhaust port 4.
As described above, the air sucked into the
impeller30 from the
inlet port2 in the direction of the
rotation shaft31 changes the flow direction from the direction of the
rotation shaft31 to the radial direction by the centrifugal force generated by the rotation of the
impeller30. However, the air sucked into the
impeller30 does not abruptly change the flow direction at the
second end52 side of the
impeller30, which is the
inlet port2 side, due to the inertia of the air flowing in the direction of the
rotary shaft31. Therefore, the flow on the
second end52 side of the
impeller30 becomes a flow inclined in the direction of the
main plate40 with respect to the direction perpendicular to the
rotation shaft31. In addition, the flow rate of air passing through the
second end52 side of the
impeller30 is also smaller than that of the
main plate40 side. That is, on the
second end52 side of the
impeller30, the velocity of the air at the inner
peripheral end53 of the
vane50 is small. Therefore, on the
second end52 side of the
impeller30, it is difficult for air to flow between the
adjacent blades50.
However, in the
vane50 according to
embodiment1, the distance between the
rotary shaft31 and the inner
peripheral end53 of the
vane50 gradually increases from the first
intermediate portion57 toward the
second end52 on the
inlet2 side. Therefore, the inner
peripheral end53 of the
vane50 on the
second end52 side can be aligned with the flow inclined in the direction of the
main plate40. Therefore, on the
second end52 side, air easily flows between the
adjacent blades50.
In
embodiment1, the inlet angle of the
vane50 gradually increases from the first
intermediate portion57 toward the
second end52 on the
inlet port2 side. For example, as can be seen from fig. 7, when the inlet angle of the
blade50 is small, the air that attempts to flow radially between
adjacent blades50 collides with the
negative pressure surface56 of the
blade50. On the other hand, by increasing the inlet angle of the
vanes50, the vicinity of the inner
peripheral end53 is close to parallel with respect to the air that is about to flow radially between the
adjacent vanes50. Therefore, by increasing the inlet angle of the
blade50, the air that attempts to flow between
adjacent blades50 can be suppressed from colliding with the
suction surface56 of the
blade50. Therefore, by gradually increasing the inlet angle of the
vane50 from the first
middle portion57 toward the
second end52 on the
inlet port2 side, the air more easily flows between the
adjacent vanes50 on the
second end52 side. Therefore, the
impeller30 according to
embodiment1 can reduce the pressure loss generated in the vicinity of the second ends 52 of the
blades50.
When the flow of air sent from between the
adjacent blades50 into the
main body10 is oblique to the direction perpendicular to the
rotation shaft31, the air sent into the
main body10 flows into the
main body10 while colliding with the
lower surface plate11 and the
upper surface plate12. When such flowing air flows into the
duct portion20, the air flows through the
duct portion20 while colliding with the
lower panel23 and the
upper panel24. Therefore, if the flow of air sent from between the
adjacent blades50 into the
main body10 is inclined with respect to the direction perpendicular to the
rotation axis31, a vortex is generated in the flow of air between the
impeller30 and the exhaust port 4 in the
fan housing1, and the pressure loss at this portion becomes large.
On the other hand, the outer
peripheral end54 of the
vane50 of
embodiment1 has a substantially linear shape substantially parallel to the
rotation shaft31. Therefore, the flow of air sent out into the
main body10 from between the
adjacent blades50 is inclined to a direction perpendicular to the
rotation shaft31 to a small degree. Therefore, in the
sirocco fan100 according to
embodiment1, the flow of air between the
impeller30 and the exhaust port 4 in the
fan casing1 can be suppressed from colliding with the
lower panel11, the
upper panel12, the
lower panel23, and the
upper panel24. Therefore, in the
sirocco fan100 according to
embodiment1, it is possible to suppress the generation of a vortex flow in the flow of air between the
impeller30 and the exhaust port 4 in the
fan casing1, and to reduce the pressure loss at that location.
As described above, in the
sirocco fan100 according to
embodiment1, when the
same blade50 is viewed, the distance between the
rotary shaft31 and the inner
peripheral end53 gradually increases from the first
middle portion57 toward the
second end52, and the inlet angle gradually increases from the first
middle portion57 toward the
second end52. In the
sirocco fan100 according to
embodiment1, when the
same blade50 is viewed, a
third point63 from the
first end51 to the
second end52 is located between the first
straight line65 and the second
straight line66 in a cross section perpendicular to the
rotary shaft31.
Therefore, the
sirocco fan100 according to
embodiment1 can suppress the pressure loss of the air passing between the
adjacent blades50 and also suppress the generation of a vortex flow in the flow of the air between the
impeller30 and the exhaust port 4. Therefore, the
sirocco fan100 according to
embodiment1 can reduce the pressure loss of the air in the
entire sirocco fan100 as compared with the conventional one, and can improve the air blowing performance. Furthermore, the
sirocco fan100 according to
embodiment1 can reduce the pressure loss of the air in the
whole sirocco fan100 as compared with the conventional one, and therefore, the effect of reducing noise can also be obtained.
The length L0 from the
first end51, which indicates the position of the first
midway portion57 of the
blade50, is preferably in the range of 0.5. ltoreq.L 0/L1. ltoreq.0.7. Specifically, the inventors studied the change in the flow velocity of the air flowing between the
adjacent blades50 in the direction of the
rotary shaft31 using a conventional impeller in which the distance between the
rotary shaft31 and the inner peripheral ends 53 of the
blades50 and the inlet angle are not changed from the
first end51 to the
second end52. As a result, it was confirmed that the flow velocity of the air gradually decreased from the substantially central position of the
blade50 in the direction of the
rotation shaft31 toward the
second end52. At a position where the flow velocity of the air is not decreased, it is preferable that the distance between the
rotary shaft31 and the inner
circumferential end53 of the
vane50 and the inlet angle are not changed. On the other hand, at a position where the flow velocity of the air is reduced, it is preferable that the distance between the
rotary shaft31 and the inner circumferential ends 53 of the
blades50 and the inlet angle be changed as described above so that the air easily flows between the
adjacent blades50. Therefore, the length L0 from the
first end51, which indicates the position of the first
midway portion57 of the
blade50, is preferably in the range of 0.5. ltoreq.L 0/L1. ltoreq.0.7.
The distance between the
rotary shaft31 and the inner
peripheral end53 of the
vane50 and the change in the inlet angle between the first
intermediate portion57 and the
second end52 may be linearly changed or may be changed in a quadratic function manner. As a result of the experiments by the inventors, the effect of suppressing the pressure loss of the air passing between the
adjacent blades50 is large in the range of
α1 to α 0 of 15 to 35 degrees. Therefore, α 1-
α0 is preferably in the range of 15 to 35 degrees. As a result of the experiments by the inventors, the effect of suppressing the pressure loss of the air passing between the
adjacent blades50 is large in the range of Di1/Di0 to 1.02 to 1.10. Therefore, Di1/Di0 is preferably in the range of 1.02 to 1.10.
The distance between the
rotary shaft31 and the outer
circumferential end54 of the
blade50 may be different from the
first end51 to the
second end52 as follows. In
embodiment2, items not specifically described are the same as those in
embodiment1, and the same functions and configurations are described using the same reference numerals.
Fig. 8 is a perspective view showing an impeller of the sirocco fan according to
embodiment2 of the present invention. Fig. 9 is a view of an impeller according to
embodiment2 of the present invention, taken along a plane including a rotation axis of the impeller, and viewed in a direction perpendicular to the plane. Fig. 10 is a view showing a shape of the impeller according to
embodiment2 of the present invention when the blades of the impeller are viewed in the direction of the rotation axis of the impeller. In other words, fig. 10 is a view of the shape of the
blade50 as viewed in a cross section perpendicular to the
rotation shaft31. Here, fig. 10 shows the shape of the
blade50 at the position of the
first end51 and the shape of the
blade50 at the position of the
second end52. In fig. 10, the shape of the
blade50 at the position of the
second end52 is indicated by a broken line in order to easily distinguish the shape of the
blade50 at the position of the
first end51 from the shape of the
blade50 at the position of the
second end52. The circular arc-shaped arrows shown in fig. 8 and the hollow arrows shown in fig. 10 indicate the rotation direction of the
impeller30.
The distance between the
rotary shaft31 and the outer
peripheral end54 of the
blade50 is the same distance Do0 from the
first end51 to the second
middle portion58. The distance between the
rotary shaft31 and the outer
peripheral end54 of the
blade50 gradually increases from the second
intermediate portion58 toward the
second end52, and becomes the distance Do1 at the position of the
second end52. Here, the second
middle portion58 is located between the
first end51 and the
second end52, and is located at a distance L0 from the
first end51 in
embodiment2. Length L0 is, for example, approximately half the length of length L1. The length from the
first end51 to the first middle-
way portion57 may be different from the length from the
first end51 to the second middle-
way portion58.
The exit angle of the
blade50 is the same exit angle β 0 from the
first end51 to the second
intermediate portion58. The exit angle of the
blade50 gradually decreases from the second
intermediate portion58 toward the
second end52, and becomes an
exit angle β1 at the position of the
second end52. Namely,
β1<
β0. The change in the exit angle between the second
midway portion58 and the
second end52 may be changed linearly or may be changed in a quadratic function manner.
In
embodiment2, the
third point63 from the
first end51 to the
second end52 is also located between the first
straight line65 and the second
straight line66. By disposing the outer
peripheral end54 of the
blade50 from the
first end51 to the
second end52 in this manner, it is possible to see that the outer
peripheral end54 has a substantially linear shape substantially parallel to the
rotation shaft31 when the outer
peripheral end54 of the
blade50 is viewed in the radial direction, for example, as seen from a region B shown in fig. 8.
Next, the flow of air during operation of the
sirocco fan100 according to
embodiment2 will be described.
When the
impeller30 rotates, air located inside the
impeller30 is sent out substantially radially outward of the
impeller30 by a centrifugal force generated by the rotation of the
impeller30. Further, air flows into the
impeller30 through the
intake port2. In this case, the centrifugal force generated increases as the outer diameter of the
impeller30 increases. In the
impeller30 of
embodiment2, the outer diameter of the
impeller30 is larger on the
second end52 side on the
inlet2 side where the flow velocity of air is low and air easily flows obliquely with respect to the
rotary shaft31. Therefore, the centrifugal force generated in the air sucked into the
impeller30 is larger toward the
second end52 on the
suction port2 side.
Accordingly, the air passing through the
second end52 of the
vane50 on the
inlet2 side flows more outward in the radial direction of the
impeller30 due to a strong centrifugal force. Further, the air flow is pulled outward in the radial direction of the
impeller30 by a strong centrifugal force, and thus the air flow inclined with respect to the direction perpendicular to the
rotation shaft31 is more likely to flow in the direction perpendicular to the
rotation shaft31. That is, the difference between the flow velocity of the air flowing out from the
first end51 side to the outside of the
impeller30 and the flow velocity of the air flowing out from the
second end52 side to the outside of the
impeller30 is small, and the velocity distribution in the direction of the
rotary shaft31 is relaxed.
By reducing the velocity distribution in the direction of the
rotation shaft31, the flow of the air sent from the
impeller30 is further reduced in inclination with respect to the direction perpendicular to the
rotation shaft31, as compared with
embodiment1. Therefore, in the
sirocco fan100 according to
embodiment2, the flow of air between the
impeller30 and the exhaust port 4 in the
fan housing1 can be further suppressed from colliding with the
lower panel11, the
upper panel12, the
lower panel23, and the
upper panel24, as compared with
embodiment1. Therefore, in the
sirocco fan100 according to
embodiment2, as compared with
embodiment1, the generation of a vortex flow in the flow of air between the
impeller30 and the exhaust port 4 in the
fan casing1 can be further suppressed, and the pressure loss at that location can be further reduced. That is, the air blowing performance of the
sirocco fan100 according to
embodiment2 is further improved.
In order to further obtain the above-described effect of increasing the air passing on the
second end52 side of the
vane50 on the
intake port2 side, in
embodiment2, the outlet angle of the
vane50 gradually decreases from the second
intermediate portion58 toward the
second end52. Therefore, the air flowing out from the
second end52 side to the outside of the
impeller30 flows out more easily to the outside of the
impeller30 than the air flowing out from the
first end51 side to the outside of the
impeller30. This can further relax the velocity distribution in the direction of the
rotation shaft31, and further improve the air blowing performance.
As described in
embodiment1, the length L0 from the
first end51 indicating the position of the second
intermediate portion58 of the
blade50 is preferably in the range of 0.5
L0/L1 0.7. As a result of the experiments by the inventors, the effect of facilitating the flow of air through the
second end52 side is large in the range of
β0 to
β1 from 5 degrees to 15 degrees. Therefore,
β0 to
β1 are preferably in the range of 5 degrees to 15 degrees. As a result of the experiments conducted by the inventors, the effect of facilitating the flow of air through the
second end52 side is large in the range of Do1/Do0 equal to 1.04 to 1.12. Therefore, Do1/Do0 is preferably in the range of 1.04 to 1.12.
The inner
peripheral end53 of the
vane50 may be arranged from the
first end51 to the
second end52 as follows. In
embodiment3, items not specifically described are the same as those in
embodiment1 or
embodiment2, and the same functions and configurations are described using the same reference numerals. In
embodiment3, an example in which the arrangement of the inner peripheral ends 53 of the
blades50 is modified with respect to the
impeller30 shown in
embodiment2 will be described.
Fig. 11 is a view showing a shape of a blade of an impeller according to
embodiment3 of the present invention when the blade is viewed in a direction of a rotation axis of the impeller. In other words, fig. 11 is a view of the shape of the
blade50 as viewed in a cross section perpendicular to the
rotation shaft31. Here, fig. 11 shows the shape of the
blade50 at the position of the
first end51 and the shape of the
blade50 at the position of the
second end52. Note that the hollow arrow shown in fig. 11 indicates the rotation direction of the
impeller30.
In
embodiment3, when the
same blade50 is viewed, the inner
peripheral end53 of the
blade50 gradually retreats from the first
intermediate portion57 toward the
second end52 in the direction opposite to the rotation direction of the
blade50. In
embodiment3, when the
same blade50 is viewed in the direction of the
rotation shaft31, the inner
peripheral end53 overlaps the cross section of the
blade50 at the position of the
first end51 from the
first end51 to the
second end52. In order to arrange the inner
peripheral end53 in this manner, in
embodiment3, specifically, the
vane50 is formed in the following shape.
As described above, the
center line60 of the
blade50 has a shape connecting arcs having a plurality of radii of curvature. In
embodiment3, from the
first end51 to the
second end52, an arc passing through the inner
peripheral end53 among the plurality of arcs of the
center line60 is set to an arc having the same center and the same radius of curvature. With such a configuration, when the distance between the
rotary shaft31 and the inner
peripheral end53 of the
blade50 is gradually increased from the first
intermediate portion57 toward the
second end52, the inner
peripheral end53 is separated from the
rotary shaft31 along the arc passing through the inner
peripheral end53 among the arcs of the
center line60. Thereby, the inner
peripheral end53 of the
vane50 gradually retreats from the first
intermediate portion57 toward the
second end52 in the opposite direction to the rotation direction of the
vane50. When the
same blade50 is viewed in the direction of the
rotation shaft31, the inner
peripheral end53 overlaps the cross section of the
blade50 at the position of the
first end51 from the
first end51 to the
second end52.
By arranging the inner
peripheral end53 in this manner, the vicinity of the inner
peripheral end53 is close to parallel with the air that attempts to flow radially between the
adjacent blades50. Therefore, the air that attempts to flow between the
adjacent blades50 can be suppressed from colliding with the
negative pressure surface56 of the
blade50. Therefore, the air on the
second end52 side easily flows between the
adjacent blades50, and the pressure loss generated in the vicinity of the
second end52 of the
blade50 can be reduced.
Further, by arranging the inner
peripheral end53 in this manner, when the
same blade50 is viewed in the direction of the
rotation shaft31, the inner
peripheral end53 overlaps the cross section of the
blade50 at the position of the
first end51 from the
first end51 to the
second end52, and therefore, when the
impeller30 is manufactured by injection molding, the vicinity of the inner
peripheral end53 of the
blade50 can be molded by a mold that moves in the direction of the
rotation shaft31. Therefore, by arranging the inner
peripheral end53 in this manner, the
impeller30 can be easily manufactured when the
impeller30 is manufactured by injection molding.
The effect of the
sirocco fan100 according to
embodiment3 was verified through experiments.
Fig. 12 is a graph showing the measurement results of the static pressure rise in the
sirocco fan100 according to
embodiment3 of the present invention. Fig. 13 is a graph showing the measurement results of the air blowing efficiency in the
sirocco fan100 according to
embodiment3 of the present invention. The open circles in fig. 12 and 13 show the measurement results of the
sirocco fan100 according to
embodiment3. In addition, black circles in fig. 12 and 13 indicate measurement results of the conventional sirocco fan. As a conventional sirocco fan, a sirocco fan is used in which each
blade50 is changed to a blade having a cross-sectional shape perpendicular to the
rotation shaft31 from the
first end51 to the
second end52, as compared with the
sirocco fan100 of
embodiment3.
As is apparent from fig. 12 and 13, the
sirocco fan100 according to
embodiment3 of the present invention has higher static pressure and higher air blowing efficiency than the conventional sirocco fan, and improvement in air blowing performance is confirmed.
Embodiment 4.
In the
sirocco fan100 described in
embodiments1 to 3, the
main plate40 of the
impeller30 is notched as follows, whereby the
impeller30 can be easily manufactured. In embodiment 4, items not particularly described are the same as those in any of
embodiments1 to 3, and the same functions and configurations are described using the same reference numerals. In embodiment 4, an example in which the
main plate40 of the
impeller30 shown in
embodiment3 is notched will be described.
Fig. 14 is a view of a part of a main plate of an impeller according to embodiment 4 of the present invention as viewed in the direction of the rotation axis. In fig. 14, the shape of the
blade50 at the positions of the
first end51 and the
second end52 is also described. In fig. 14, the shape of the
blade50 at the position of the
second end52 is indicated by a broken line in order to easily distinguish the shape of the
blade50 at the position of the
first end51 from the shape of the
blade50 at the position of the
second end52. The hollow arrows shown in fig. 14 indicate the rotation direction of the
impeller30.
A
projection range43, which is a range of the
main plate40 of the
impeller30 in which the
blades50 are projected toward the
main plate40 in the direction of the
rotation shaft31, is notched. The hatched range in fig. 14 is the
projection range43. In other words, the
main plate40 of the
impeller30 is notched in the range shown by hatching in fig. 14. Note that the
main board40 may be configured to be notched in a range larger than the
projection range43 as long as the
entire projection range43 is included in the notched range.
By making the
main plate40 notched as in embodiment 4, when the
impeller30 is manufactured by injection molding, the portion of the mold that molds the
suction surface56 side of the
blade50 can be inserted from the notched portion of the
main plate40. Therefore, by making a notch in the
main plate40 as in embodiment 4, the
impeller30 can be manufactured by a pair of molds that move in the direction of the
rotation shaft31. Therefore, by making the
main plate40 with the notch as in embodiment 4, the
impeller30 can be easily manufactured as compared with the case where the
main plate40 is not made with the notch.
In the
projection range43, in other words, the notched portion of the
main plate40 is the negative pressure surface side of the
blade50. The flow on the negative pressure surface side of the
blade50 has a lower pressure than the flow on the positive pressure surface side of the
blade50. Therefore, even if the
main plate40 is notched as in embodiment 4, the reduction in the air blowing performance of the
sirocco fan100 is suppressed to a small extent.
Embodiment 5.
In the
impeller30 shown in
embodiments1 to 4, the plurality of
blades50 are connected only to the
first surface41 of the
main plate40. That is, the
sirocco fan100 described in
embodiments1 to 4 is a so-called single suction type sirocco fan. Without being limited to this, a plurality of
blades50 may be connected to both the
first surface41 and the
second surface42 of the
main plate40 shown in
embodiments1 to 4. That is, the
sirocco fan100 may be configured as a so-called double suction type sirocco fan. In embodiment 5, items not specifically described are the same as those in any of
embodiments1 to 4, and the same functions and configurations are described using the same reference numerals.
Fig. 15 is a sectional view showing a main part of a sirocco fan according to embodiment 5 of the present invention. Fig. 15 is a view of the
sirocco fan100 taken along a plane including the
rotation shaft31, and shows a part of the
impeller30 and a part of the
fan housing1 in the vicinity of the
impeller30.
In the
impeller30 according to embodiment 5, the plurality of
blades50 are connected to both the
first surface41 and the
second surface42 of the
main plate40. Therefore, the
air inlet2 is formed in the
lower surface plate11 of the
fan casing1 at a position facing the second ends 52 of the plurality of
blades50 provided on the
second surface42. That is, the
sirocco fan100 according to embodiment 5 is a so-called double suction type sirocco fan.
Even in the case where the
sirocco fan100 is a double suction type sirocco fan as in embodiment 5, the effects shown in
embodiments1 to 4 can be obtained. A plurality of conventional blades may be provided on one of the
first surface41 and the
second surface42. The effects described in
embodiments1 to 4 can be obtained by providing the plurality of
vanes50 described in
embodiments1 to 4 on the other of the
first surface41 and the
second surface42.
Embodiment 6.
In embodiment 6, an example of an air conditioning apparatus including the
sirocco fan100 described in any one of
embodiments1 to 5 will be described. In embodiment 6, items not specifically described are the same as those in any of
embodiments1 to 5, and the same functions and configurations are described using the same reference numerals.
Fig. 16 is a refrigerant circuit diagram showing an example of an air conditioner according to embodiment 6 of the present invention. The
air conditioner200 includes a
compressor210, a four-
way valve220, an
outdoor heat exchanger230, an
expansion valve240, and an
indoor heat exchanger250. The
air conditioning apparatus200 includes the
sirocco fan100 described in any one of
embodiments1 to 5 as a fan for supplying air to the
indoor heat exchanger250. The
air conditioner200 includes, for example, a propeller-
type blower260 as a blower for supplying air to the
outdoor heat exchanger230. The
sirocco fan100 described in any one of
embodiments1 to 5 may be used as the fan for supplying air to the
outdoor heat exchanger230. When the
sirocco fan100 described in any one of
embodiments1 to 5 is used as the fan for supplying air to the
outdoor heat exchanger230, the fan for supplying air to the
indoor heat exchanger250 may be a fan other than the
sirocco fan100. That is, the
air conditioning apparatus200 according to embodiment 6 includes the
sirocco fan100 described in any one of
embodiments1 to 5 in at least one of the fan that supplies air to the
outdoor heat exchanger230 and the fan that supplies air to the
indoor heat exchanger250.
The
compressor210 compresses and discharges a sucked refrigerant. The four-
way valve220 is a valve that switches the flow of the refrigerant between cooling operation and heating operation, for example. The
outdoor heat exchanger230 exchanges heat between the refrigerant and outdoor air supplied by the
blower260. The
outdoor heat exchanger230 functions as an evaporator during the heating operation, and evaporates and gasifies the refrigerant. The
outdoor heat exchanger230 functions as a condenser during the cooling operation, and condenses and liquefies the refrigerant.
The
expansion valve240 is, for example, an expansion device or the like, and decompresses and expands the refrigerant. The
indoor heat exchanger250 exchanges heat between the refrigerant and the air supplied by the
sirocco fan100. The air heat-exchanged in the
indoor heat exchanger250 is supplied to the air-conditioned space. Specifically, the
indoor heat exchanger250 functions as a condenser during the heating operation, and condenses and liquefies the refrigerant. In other words, during the heating operation, the
indoor heat exchanger250 heats the air supplied by the
sirocco fan100. The
indoor heat exchanger250 functions as an evaporator during the cooling operation, and evaporates and gasifies the refrigerant. In other words, during the cooling operation, the
indoor heat exchanger250 cools the air supplied by the
sirocco fan100.
As described above, the
air conditioner200 according to embodiment 6 includes the
sirocco fan100 described in any one of
embodiments1 to 5 and a heat exchanger that heats or cools the air supplied by the
sirocco fan100. The
air conditioner200 according to embodiment 6 includes the
sirocco fan100 having an improved blowing performance compared to the conventional one, and thus has improved power efficiency.
Description of the reference numerals
1 fan casing, 2 air inlet, 3 bell mouth, 4 air outlet, 10 main body, 11 lower panel, 12 upper panel, 13 peripheral wall, 14 main body air outlet, 20 duct portion, 21 extension setting plate, 22 diffusion plate, 23 lower panel, 24 upper panel, 25 inlet, 26 tongue portion, 30 impeller, 31 rotation shaft, 40 main plate, 41 first surface, 42 second surface, 43 projection range, 45 connection portion, 50 blades, 51 first end, 52 second end, 53 inner peripheral end, 54 outer peripheral end, 55 positive pressure surface, 56 negative pressure surface, 57 first middle portion, 58 second middle portion, 60 center line, 61 first point, 62 second point, 63 third point, 65 first line, 66 second line, 70 driving device, 100 multi-blade blower, 200 air conditioner, 210, 220 four-way valve, 230 outdoor heat exchanger, 240 expansion valve, 250 indoor heat exchanger, 260 blower.