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CN113138582A - Power supply device for PLC expansion module - Google Patents

  • ️Tue Jul 20 2021

CN113138582A - Power supply device for PLC expansion module - Google Patents

Power supply device for PLC expansion module Download PDF

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Publication number
CN113138582A
CN113138582A CN202110047098.6A CN202110047098A CN113138582A CN 113138582 A CN113138582 A CN 113138582A CN 202110047098 A CN202110047098 A CN 202110047098A CN 113138582 A CN113138582 A CN 113138582A Authority
CN
China
Prior art keywords
power supply
power
mosfet
data port
port
Prior art date
2020-01-20
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110047098.6A
Other languages
Chinese (zh)
Other versions
CN113138582B (en
Inventor
金桢煜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LS Electric Co Ltd
Original Assignee
LS Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
2020-01-20
Filing date
2021-01-14
Publication date
2021-07-20
2021-01-14 Application filed by LS Electric Co Ltd filed Critical LS Electric Co Ltd
2021-07-20 Publication of CN113138582A publication Critical patent/CN113138582A/en
2024-04-02 Application granted granted Critical
2024-04-02 Publication of CN113138582B publication Critical patent/CN113138582B/en
Status Active legal-status Critical Current
2041-01-14 Anticipated expiration legal-status Critical

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/054Input/output
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of DC power input into DC power output
    • H02M3/22Conversion of DC power input into DC power output with intermediate conversion into AC
    • H02M3/24Conversion of DC power input into DC power output with intermediate conversion into AC by static converters
    • H02M3/28Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC
    • H02M3/325Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal
    • H02M3/335Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/337Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only in push-pull configuration
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/11Plc I-O input output
    • G05B2219/1109Expansion, extension of I-O
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/15Plc structure of the system
    • G05B2219/15088Prestabilized power supply followed by another stabilized power supply
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/15Plc structure of the system
    • G05B2219/15097Power supply

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Power Engineering (AREA)
  • Programmable Controllers (AREA)

Abstract

The present invention relates to a power supply device for a PLC extension module, which supplies power to the PLC extension module, transmits a data signal by a voltage converter inside the power supply device, and blocks the data signal when the power of the power supply device itself is not supplied, thereby blocking a leakage current that the data signal supplies to the inside of the power supply device along a power line, and thus having an effect of preventing malfunction of the extension module power supply device.

Description

Power supply device for PLC expansion module

Technical Field

The invention relates to leakage current blocking of a power supply device for a PLC expansion module.

Background

A PLC (Programmable Logic controller) is widely used for factory automation as a device for controlling connected devices according to user settings.

Generally, a PLC is used by being configured of one base unit (master) and various extension modules (slaves) connected thereto. The expansion module receives power from the base unit and operates. Therefore, the number of expansion modules connectable to the base unit tends to be limited by the power supply capacity of the base unit.

Depending on the system configuration, it may happen that the number of expansion modules that need to be connected exceeds the power supply capacity of the base unit. In this case, a power supply device for supplying an additional power source to the expansion module is required. The power supply device for the expansion module is connected between the basic unit and the expansion module, and not only plays a role in supplying power, but also plays a role in relaying data between the basic unit and the expansion module.

However, in a state where power is not applied to the power supply device or power is cut off due to an unexpected cause, when data is transmitted between the base unit and the expansion module, a leakage current flows through the power supply device along the data transmission path. If a leakage current flows inside the power supply device, malfunction of the power supply device may occur, and in a serious case, the leakage current may cause malfunction.

The inventors of the present invention have continuously studied in order to solve the problem of the leakage current of the power supply device for the expansion module of the related art. In order to achieve a power supply device for an expansion module capable of preventing malfunction by blocking the inflow of leakage current that may occur in a state where the power supply device for an expansion module is not applied, many efforts have been made, and the present invention has been finally completed.

Disclosure of Invention

The purpose of the present invention is to block a leakage current from flowing into an expansion module due to data transmission in a state where a power supply is not applied to an expansion module power supply device.

On the other hand, other objects not mentioned in the present invention will be additionally considered within a range that can be easily inferred from the following detailed description and the effects thereof.

The power supply device for a PLC extension module of the present invention comprises: the first data port is connected with the PLC basic unit and used for receiving and transmitting data; the second data port is connected with the PLC expansion unit and used for receiving and transmitting data; a first power port receiving power of a first voltage from the PLC base unit; a DC/DC transformer for converting an external power supply into a second voltage and supplying the second voltage to the PLC expansion unit; a second power port receiving power of a second voltage from the dc/dc transformer; and a bidirectional voltage converter converting a signal of the first data port into a signal having the second voltage and outputting from the second data port, or converting a signal of the second data port into a signal having the first voltage and outputting from the first data port,

the second voltage is not supplied to the second power supply port when the power of the dc/dc transformer is cut off, so that the signal of the first data port is not output from the second data port.

The MOSFETs of the bi-directional voltage converter may be constructed in a push-pull configuration.

Alternatively, the MOSFETs of the bidirectional voltage converter may be configured in an open-drain configuration.

Preferably, the bidirectional voltage converter includes first to fourth inverters, first to fourth MOSFETs, first and second resistors, and first to fourth monostables, the first and third MOSFETs being p-type MOSFETs, the second and fourth MOSFETs being n-type MOSFETs,

the first data port is connected with the input of the first inverter, the output of the first inverter is connected with one end of the first monostable, one end of the second monostable and the input of the second inverter, the other end of the first monostable is connected with the grid electrode of the first MOSFET, the other end of the second monostable is connected with the grid electrode of the second MOSFET, the output of the second inverter is connected with one end of the first resistor, the other end of the first resistor, the drain electrode of the first MOSFET and the source electrode of the second MOSFET are connected with the second data port, the source electrode of the first MOSFET is connected with the second power supply port, and the drain electrode of the second MOSFET is connected with the ground,

the second data port is connected with the input of the third inverter, the output of the third inverter is connected with one end of the third monostable, one end of the fourth monostable and the input of the fourth inverter, the other end of the third monostable is connected with the grid electrode of the third MOSFET, the other end of the fourth monostable is connected with the grid electrode of the fourth MOSFET, the output of the fourth inverter is connected with one end of the second resistor, the other end of the second resistor, the drain electrode of the third MOSFET and the source electrode of the fourth MOSFET are connected with the first data port, the source electrode of the third MOSFET is connected with the first power supply port, and the drain electrode of the second MOSFET is connected with the ground,

when the power of the DC/DC transformer is cut off and the power is not supplied to the second power port, the signal of the first data port is not transferred to the second data port.

According to the present invention, it is possible to prevent an unexpected leak current from flowing into the power supply device for the expansion module, thereby preventing malfunction of the power supply device. In addition, it is possible to prevent the power feeding device from being damaged due to accumulation of leakage current.

On the other hand, even if the effects not explicitly mentioned here are not mentioned, the effects and potential effects described in the following description expected by the technical features of the present invention are all considered to be described in the description of the present invention.

Drawings

Fig. 1 (a) and (b) show a connection relationship between a PLC module and a power supply device for an extension module according to the related art.

Fig. 2 is a more detailed configuration diagram of a power supply device for a PLC extension module according to the related art.

Fig. 3 is a flow chart showing the occurrence of a leakage current in a power supply device for a PLC extension module according to the related art.

Fig. 4 and 5 are structural diagrams of a power supply device for a PLC extension module according to a preferred embodiment of the present invention.

The drawings are shown by reference for understanding the technical idea of the present invention, and do not limit the scope of the present invention.

Detailed Description

The structure of the present invention and the effects obtained from the structure, which are described in various embodiments of the present invention, will be described below with reference to the drawings. As for the known functions related in explaining the present invention, detailed description thereof will be omitted when it is obvious to those skilled in the art and it is judged that it may make the gist of the present invention unclear.

The terms "first", "second", and the like may be used to describe various constituent elements, but these constituent elements should not be limited to the above terms. The above terms may be used only to distinguish one constituent element from another constituent element. For example, a "first constituent element" may be named a "second constituent element", and similarly, a "second constituent element" may also be named a "first constituent element" without departing from the scope of the present invention. Furthermore, unless the context clearly dictates otherwise, singular expressions shall include plural expressions. Unless otherwise defined, terms used in the embodiments of the present invention may be interpreted as meanings generally known to those skilled in the art.

The structure of the present invention and the effects obtained from the structure, which are described in various embodiments of the present invention, will be described below with reference to the drawings.

Fig. 1 shows a connection relationship between PLC modules of the related art.

Fig. 1 (a) shows a structure in which a

PLC base unit

10 and an

expansion module

20 are connected by an

expansion connector

12.

The

expansion module

20 receives power from the

PLC base unit

10 through the

expansion connector

12 and exchanges data. Further, an expansion connector may be added to connect more expansion modules.

Fig. 1 (b) shows a structure in which the

expansion modules

120, 130 are connected by the expansion

power supply module

150.

If the expansion modules are connected as shown in fig. 1 (a) and receive power from the base unit, the expansion modules are increased, and it may be impossible to supply power to all the expansion modules using only the base unit.

Therefore, in order to supplement the insufficient power, the

extension power module

150 is additionally connected.

The

PLC base unit

110 is connected to the expansion

power supply module

150 through the

connector

112, and the

expansion modules

120 and 130 connected to the expansion

power supply module

150 receive power from the expansion

power supply module

150, not from the

base unit

110.

Fig. 2 shows a more detailed block diagram of the extended

power supply module

150.

The

extended power module

150 includes MCU (Microcontroller Unit)

power logic

154,

transformer power logic

156, and a direct current/direct current (DC/DC)

transformer

158.

The MCU

power supply logic

154 is a circuit that receives power of the MVDD voltage from the

base unit

110 and operates.

Transformer power logic

156 receives power at the CVDD voltage from DC/

DC transformer

158 and operates.

The DC/

DC converter

158 receives external power, converts the power into a voltage used in the PLC module, and supplies power to the expansion

power supply module

150 and an expansion module to be additionally connected in a later stage. For example, the DC/

DC converter

158 may receive a voltage of 24V and output a voltage of 5V.

Data is also passed from the

base unit

110 to the

expansion power module

150 and to the

expansion module

120 to which it will be later connected.

Fig. 3 shows a structure in which a leakage current is generated in such a related art extended

power supply module

150.

The power generated at the DC/

DC transformer

158 of the

expansion power module

150 is transferred to the

expansion power module

150 and the

expansion module

120. Thus, if the DC/

DC transformer

158 is powered down, power cannot be transferred to the

transformer power logic

156 and the

expansion module

120. The

expansion module

120 may use the SN74HC244 element as a buffer and line driver for transceiving data, and the rest is constituted by the

circuit

128.

However, in the case where the DC/

DC transformer

158 of the

extended power module

150 is powered off, the data signal may be transmitted from the

PLC base unit

110. The data signal is passed to the

expansion module

120 via the

MCU power logic

154 or the

transformer power logic

156. The data signal delivered to the expansion module may be re-passed to the

expansion power module

150 via the

diode

122 through the power transmission line of the DC/

DC transformer

158. That is, a leakage current is also generated in a state where the power of the DC/

DC converter

158 is turned off.

Thus, the leakage current of the data signal accidentally transmitted to the expansion

power supply module

150 may cause malfunction of the expansion

power supply module

150, and thus it is necessary to block the leakage current.

The present invention is intended to block such leakage current generated by an unexpected path, and fig. 4 shows an example of a power supply device (extended power supply module) for a PLC extended module according to a preferred embodiment of the present invention.

The

power supply apparatus

200 for PLC extension module may include

MCU power logic

210,

transformer power logic

220, DC/

DC transformer

230, and

voltage conversion module

240.

The

MCU power logic

210, the

transformer power logic

220, and the DC/

DC transformer

230 have the same configuration as the power supply device of the related art, and the

voltage conversion module

240 is added to block a leakage current.

The

Voltage conversion module

240 may include a Voltage converter (Voltage Level conversion) in an open drain (open drain) mode or a Voltage converter in a push-pull (push-pull) mode.

The

voltage conversion module

240 includes first to

fourth inverters

241, 242, 243, 244, first to

fourth MOSFETs

245, 246, 247, 248, first and

second resistors

249, 250, first to fourth monostables (one-shot: Monostable Multivibrator) 251, 252, 253, 254, first and

second power ports

255, 256, and first and

second data ports

257, 258. An inverter is a logic circuit element, also called a NOT gate (NOT gate), whose output has the opposite value of the input. This inverter is a different element from a power inverter that converts direct current into alternating current.

The

first data port

257 is connected to an input of the

first inverter

241, and an output of the

first inverter

241 is connected to one end of the first monostable 251 and the second monostable 252 and an input of the

second inverter

242.

The other end of the

first monostable

251 is connected to the gate of the first MOSFET245 and the other end of the

second monostable

252 is connected to the gate of the

second MOSFET

246.

The output of the

second inverter

242 is connected to one end of a

first resistor

249, and the other end of the

first resistor

249, the drain of the first MOSFET245, and the source of the second MOSFET246 are connected to a second data port.

The source of the first MOSFET245 is connected to the

second power port

256 and the drain of the second MOSFET246 is connected to ground, thereby forming a data signal path from the

first data port

257 to the

second data port

258.

Similarly, the

second data port

258 is connected to the input of the

third inverter

243, and the output of the

third inverter

243 is connected to one end of the third monostable 253, the

fourth monostable

254, and the input of the

fourth inverter

244.

The other end of the third monostable 253 is connected to the gate of the third MOSFET247 and the other end of the

fourth monostable

254 is connected to the gate of the

fourth MOSFET

248.

The output of the

fourth inverter

244 is connected to one end of a

second resistor

250, and the other end of the

second resistor

250 is connected to the drain of the third MOSFET247, the source of the fourth MOSFET248 and the

first data port

257.

The source of the third MOSFET247 is connected to the

first power port

255 and the drain of the fourth MOSFET248 is connected to ground, thereby forming a data signal path from the

second data port

258 to the

first data port

257.

Next, a path through which data is transferred in the

voltage conversion module

240 having such a connection structure will be described in more detail.

The

voltage conversion module

240 converts the data signal input from the

first data port

257 into a data signal having a voltage of the

second power port

256, and outputs from the

second data port

258. In contrast, the data signal input from the

second data port

258 is converted into a data signal having a voltage of the

first power port

255 and output from the

first data port

257.

The

first power port

255 receives power from the PLC base unit and typically uses a voltage of 5v (mvdd). The

second power port

256 receives power from the DC/

DC transformer

230 and typically uses a voltage of 5v (cvdd).

The first MOSFET245 and the third MOSFET247 use a p-type MOSFET (pmos), and the second MOSFET246 and the fourth MOSFET248 use an n-type MOSFET (nmos). The pMOS is connected when the gate input voltage is high (high), and is open when the input voltage is low (low). In contrast, the nMOS is connected when the gate input voltage is low, and is open when the input voltage is high.

Fig. 4 shows the flow of data when power is supplied to the DC/

DC transformer

230.

A data signal of the PLC basic unit is input from the

first data port

257. The data signal is inverted by the

first inverter

241, and then input to the first MOSFET245 via the first monostable 251 and input to the second MOSFET246 via the

second monostable

252.

When the input data signal is High (low), the data signal transmitted through the

first inverter

241 is changed to a low (low) signal, and when the low signal is input to the first MOSFET245, which is pMOS, the first MOSFET245 is turned on (Turn-on), and the High data signal is output through the

second data port

258 at the voltage of the second

power supply port

256.

In contrast, when the input data signal is low, the data signal via the

first inverter

241 becomes high and only the second MOSFET246, which is an nMOS, is turned on, so the data signal via the

second inverter

242 is connected to ground, and finally a low data signal is output from the

second data port

258.

Similarly, a data signal inputted from the

second data port

258 is outputted from the

first data port

257 according to the on/off of the third MOSFET247 or the

fourth MOSFET

248.

Fig. 5 shows a path of a data signal in detail when power is not applied to the DC/DC transformer.

Even in a state where the power of the DC/

DC converter

230 is turned off, the

MCU power logic

210 using the power of the PLC basic unit may operate, and thus a data signal may be transmitted to the

voltage conversion module

240 through the

first data port

257.

The data signal is transferred to the

first monostable

251, the

second monostable

252, and the

second inverter

242 via the

first inverter

241. However, since power cannot be transmitted from the DC/

DC converter

230 to the second

power supply port

256, the first MOSFET245 and the second MOSFET246 are turned off, the

second inverter

242 receiving power from the second

power supply port

256 is also turned off, and finally, the data signal cannot be transmitted to the

second data port

258 and is blocked.

In the opposite case, similarly, the data signal transmitted to the

second data port

258 cannot be transmitted to the

first data port

257 because the

third inverter

243 receiving the power from the second

power supply port

256 is in the off state.

Eventually, the following effects are produced: if the power supply of the DC/

DC transformer

230 is in the off state, the data signal cannot be transmitted outside the

voltage conversion module

240, and the leakage current of the data signal transmitted along the power transmission path of the DC/

DC transformer

230 is blocked.

The scope of the present invention is not limited to the description and representation of the embodiments explicitly described above. Further, it is to be reiterated that the modifications and substitutions obvious in the technical field of the present invention do not limit the scope of the present invention.

Claims (6)

1. A power supply device for a PLC expansion module is characterized by comprising:

the first data port is connected with the PLC basic unit and used for receiving and transmitting data;

the second data port is connected with the PLC expansion unit and used for receiving and transmitting data;

a first power port receiving power of a first voltage from the PLC base unit;

a DC/DC transformer for converting an external power supply into a second voltage and supplying the second voltage to the PLC expansion unit;

a second power port receiving power of a second voltage from the dc/dc transformer; and

a bidirectional voltage converter converting a signal of the first data port into a signal having the second voltage and outputting the same from the second data port, or converting a signal of the second data port into a signal having the first voltage and outputting the same from the first data port,

the second voltage is not supplied to the second power supply port when the power of the dc/dc transformer is cut off, so that the signal of the first data port is not output from the second data port.

2. The power supply device for a PLC expansion module according to claim 1,

the MOSFETs of the bi-directional voltage converter are constructed in a push-pull configuration.

3. The power supply device for a PLC expansion module according to claim 1,

the MOSFET of the bidirectional voltage converter is formed in an open-drain configuration.

4. The power supply device for a PLC expansion module according to claim 1,

the bidirectional voltage converter includes first to fourth inverters, first to fourth MOSFETs, first and second resistors, and first to fourth monostables, the first and third MOSFETs being p-type MOSFETs, the second and fourth MOSFETs being n-type MOSFETs,

when the power of the DC/DC transformer is cut off and the power is not supplied to the second power port, the signal of the first data port is not transferred to the second data port.

5. The power supply device for a PLC expansion module according to claim 4,

the first data port is connected with the input of the first inverter, the output of the first inverter is connected with one end of the first monostable, one end of the second monostable and the input of the second inverter, the other end of the first monostable is connected with the grid electrode of the first MOSFET, the other end of the second monostable is connected with the grid electrode of the second MOSFET, the output of the second inverter is connected with one end of the first resistor, the other end of the first resistor, the drain electrode of the first MOSFET and the source electrode of the second MOSFET are connected with the second data port, the source electrode of the first MOSFET is connected with the second power supply port, and the drain electrode of the second MOSFET is connected with the ground.

6. The power supply device for a PLC expansion module according to claim 4,

the second data port is connected with the input of the third inverter, the output of the third inverter is connected with one ends of the third monostable and the fourth monostable and the input of the fourth inverter, the other end of the third monostable is connected with the grid electrode of the third MOSFET, the other end of the fourth monostable is connected with the grid electrode of the fourth MOSFET, the output of the fourth inverter is connected with one end of the second resistor, the other end of the second resistor, the drain electrode of the third MOSFET and the source electrode of the fourth MOSFET are connected with the first data port, the source electrode of the third MOSFET is connected with the first power supply port, and the drain electrode of the second MOSFET is connected with the ground.

CN202110047098.6A 2020-01-20 2021-01-14 Power supply device for PLC expansion module Active CN113138582B (en)

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Application Number Priority Date Filing Date Title
KR1020200007263A KR102263388B1 (en) 2020-01-20 2020-01-20 Power supply for plc extension module
KR10-2020-0007263 2020-01-20

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CN113138582B CN113138582B (en) 2024-04-02

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