CN113138582A - Power supply device for PLC expansion module - Google Patents
- ️Tue Jul 20 2021
CN113138582A - Power supply device for PLC expansion module - Google Patents
Power supply device for PLC expansion module Download PDFInfo
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Publication number
- CN113138582A CN113138582A CN202110047098.6A CN202110047098A CN113138582A CN 113138582 A CN113138582 A CN 113138582A CN 202110047098 A CN202110047098 A CN 202110047098A CN 113138582 A CN113138582 A CN 113138582A Authority
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- power supply
- power
- mosfet
- data port
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- 2020-01-20 Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of DC power input into DC power output
- H02M3/22—Conversion of DC power input into DC power output with intermediate conversion into AC
- H02M3/24—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters
- H02M3/28—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC
- H02M3/325—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal
- H02M3/335—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/337—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only in push-pull configuration
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1109—Expansion, extension of I-O
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/15—Plc structure of the system
- G05B2219/15088—Prestabilized power supply followed by another stabilized power supply
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/15—Plc structure of the system
- G05B2219/15097—Power supply
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Power Engineering (AREA)
- Programmable Controllers (AREA)
Abstract
The present invention relates to a power supply device for a PLC extension module, which supplies power to the PLC extension module, transmits a data signal by a voltage converter inside the power supply device, and blocks the data signal when the power of the power supply device itself is not supplied, thereby blocking a leakage current that the data signal supplies to the inside of the power supply device along a power line, and thus having an effect of preventing malfunction of the extension module power supply device.
Description
Technical Field
The invention relates to leakage current blocking of a power supply device for a PLC expansion module.
Background
A PLC (Programmable Logic controller) is widely used for factory automation as a device for controlling connected devices according to user settings.
Generally, a PLC is used by being configured of one base unit (master) and various extension modules (slaves) connected thereto. The expansion module receives power from the base unit and operates. Therefore, the number of expansion modules connectable to the base unit tends to be limited by the power supply capacity of the base unit.
Depending on the system configuration, it may happen that the number of expansion modules that need to be connected exceeds the power supply capacity of the base unit. In this case, a power supply device for supplying an additional power source to the expansion module is required. The power supply device for the expansion module is connected between the basic unit and the expansion module, and not only plays a role in supplying power, but also plays a role in relaying data between the basic unit and the expansion module.
However, in a state where power is not applied to the power supply device or power is cut off due to an unexpected cause, when data is transmitted between the base unit and the expansion module, a leakage current flows through the power supply device along the data transmission path. If a leakage current flows inside the power supply device, malfunction of the power supply device may occur, and in a serious case, the leakage current may cause malfunction.
The inventors of the present invention have continuously studied in order to solve the problem of the leakage current of the power supply device for the expansion module of the related art. In order to achieve a power supply device for an expansion module capable of preventing malfunction by blocking the inflow of leakage current that may occur in a state where the power supply device for an expansion module is not applied, many efforts have been made, and the present invention has been finally completed.
Disclosure of Invention
The purpose of the present invention is to block a leakage current from flowing into an expansion module due to data transmission in a state where a power supply is not applied to an expansion module power supply device.
On the other hand, other objects not mentioned in the present invention will be additionally considered within a range that can be easily inferred from the following detailed description and the effects thereof.
The power supply device for a PLC extension module of the present invention comprises: the first data port is connected with the PLC basic unit and used for receiving and transmitting data; the second data port is connected with the PLC expansion unit and used for receiving and transmitting data; a first power port receiving power of a first voltage from the PLC base unit; a DC/DC transformer for converting an external power supply into a second voltage and supplying the second voltage to the PLC expansion unit; a second power port receiving power of a second voltage from the dc/dc transformer; and a bidirectional voltage converter converting a signal of the first data port into a signal having the second voltage and outputting from the second data port, or converting a signal of the second data port into a signal having the first voltage and outputting from the first data port,
the second voltage is not supplied to the second power supply port when the power of the dc/dc transformer is cut off, so that the signal of the first data port is not output from the second data port.
The MOSFETs of the bi-directional voltage converter may be constructed in a push-pull configuration.
Alternatively, the MOSFETs of the bidirectional voltage converter may be configured in an open-drain configuration.
Preferably, the bidirectional voltage converter includes first to fourth inverters, first to fourth MOSFETs, first and second resistors, and first to fourth monostables, the first and third MOSFETs being p-type MOSFETs, the second and fourth MOSFETs being n-type MOSFETs,
the first data port is connected with the input of the first inverter, the output of the first inverter is connected with one end of the first monostable, one end of the second monostable and the input of the second inverter, the other end of the first monostable is connected with the grid electrode of the first MOSFET, the other end of the second monostable is connected with the grid electrode of the second MOSFET, the output of the second inverter is connected with one end of the first resistor, the other end of the first resistor, the drain electrode of the first MOSFET and the source electrode of the second MOSFET are connected with the second data port, the source electrode of the first MOSFET is connected with the second power supply port, and the drain electrode of the second MOSFET is connected with the ground,
the second data port is connected with the input of the third inverter, the output of the third inverter is connected with one end of the third monostable, one end of the fourth monostable and the input of the fourth inverter, the other end of the third monostable is connected with the grid electrode of the third MOSFET, the other end of the fourth monostable is connected with the grid electrode of the fourth MOSFET, the output of the fourth inverter is connected with one end of the second resistor, the other end of the second resistor, the drain electrode of the third MOSFET and the source electrode of the fourth MOSFET are connected with the first data port, the source electrode of the third MOSFET is connected with the first power supply port, and the drain electrode of the second MOSFET is connected with the ground,
when the power of the DC/DC transformer is cut off and the power is not supplied to the second power port, the signal of the first data port is not transferred to the second data port.
According to the present invention, it is possible to prevent an unexpected leak current from flowing into the power supply device for the expansion module, thereby preventing malfunction of the power supply device. In addition, it is possible to prevent the power feeding device from being damaged due to accumulation of leakage current.
On the other hand, even if the effects not explicitly mentioned here are not mentioned, the effects and potential effects described in the following description expected by the technical features of the present invention are all considered to be described in the description of the present invention.
Drawings
Fig. 1 (a) and (b) show a connection relationship between a PLC module and a power supply device for an extension module according to the related art.
Fig. 2 is a more detailed configuration diagram of a power supply device for a PLC extension module according to the related art.
Fig. 3 is a flow chart showing the occurrence of a leakage current in a power supply device for a PLC extension module according to the related art.
Fig. 4 and 5 are structural diagrams of a power supply device for a PLC extension module according to a preferred embodiment of the present invention.
The drawings are shown by reference for understanding the technical idea of the present invention, and do not limit the scope of the present invention.
Detailed Description
The structure of the present invention and the effects obtained from the structure, which are described in various embodiments of the present invention, will be described below with reference to the drawings. As for the known functions related in explaining the present invention, detailed description thereof will be omitted when it is obvious to those skilled in the art and it is judged that it may make the gist of the present invention unclear.
The terms "first", "second", and the like may be used to describe various constituent elements, but these constituent elements should not be limited to the above terms. The above terms may be used only to distinguish one constituent element from another constituent element. For example, a "first constituent element" may be named a "second constituent element", and similarly, a "second constituent element" may also be named a "first constituent element" without departing from the scope of the present invention. Furthermore, unless the context clearly dictates otherwise, singular expressions shall include plural expressions. Unless otherwise defined, terms used in the embodiments of the present invention may be interpreted as meanings generally known to those skilled in the art.
The structure of the present invention and the effects obtained from the structure, which are described in various embodiments of the present invention, will be described below with reference to the drawings.
Fig. 1 shows a connection relationship between PLC modules of the related art.
Fig. 1 (a) shows a structure in which a
PLC base unit10 and an
expansion module20 are connected by an
expansion connector12.
The
expansion module20 receives power from the
PLC base unit10 through the
expansion connector12 and exchanges data. Further, an expansion connector may be added to connect more expansion modules.
Fig. 1 (b) shows a structure in which the
expansion modules120, 130 are connected by the expansion
power supply module150.
If the expansion modules are connected as shown in fig. 1 (a) and receive power from the base unit, the expansion modules are increased, and it may be impossible to supply power to all the expansion modules using only the base unit.
Therefore, in order to supplement the insufficient power, the
extension power module150 is additionally connected.
The
PLC base unit110 is connected to the expansion
power supply module150 through the
connector112, and the
expansion modules120 and 130 connected to the expansion
power supply module150 receive power from the expansion
power supply module150, not from the
base unit110.
Fig. 2 shows a more detailed block diagram of the extended
power supply module150.
The
extended power module150 includes MCU (Microcontroller Unit)
power logic154,
transformer power logic156, and a direct current/direct current (DC/DC)
transformer158.
The MCU
power supply logic154 is a circuit that receives power of the MVDD voltage from the
base unit110 and operates.
156 receives power at the CVDD voltage from DC/
DC transformer158 and operates.
The DC/
DC converter158 receives external power, converts the power into a voltage used in the PLC module, and supplies power to the expansion
power supply module150 and an expansion module to be additionally connected in a later stage. For example, the DC/
DC converter158 may receive a voltage of 24V and output a voltage of 5V.
Data is also passed from the
base unit110 to the
expansion power module150 and to the
expansion module120 to which it will be later connected.
Fig. 3 shows a structure in which a leakage current is generated in such a related art extended
power supply module150.
The power generated at the DC/
DC transformer158 of the
expansion power module150 is transferred to the
expansion power module150 and the
expansion module120. Thus, if the DC/
DC transformer158 is powered down, power cannot be transferred to the
transformer power logic156 and the
expansion module120. The
expansion module120 may use the SN74HC244 element as a buffer and line driver for transceiving data, and the rest is constituted by the
circuit128.
However, in the case where the DC/
DC transformer158 of the
extended power module150 is powered off, the data signal may be transmitted from the
PLC base unit110. The data signal is passed to the
expansion module120 via the
MCU power logic154 or the
transformer power logic156. The data signal delivered to the expansion module may be re-passed to the
expansion power module150 via the
diode122 through the power transmission line of the DC/
DC transformer158. That is, a leakage current is also generated in a state where the power of the DC/
DC converter158 is turned off.
Thus, the leakage current of the data signal accidentally transmitted to the expansion
power supply module150 may cause malfunction of the expansion
power supply module150, and thus it is necessary to block the leakage current.
The present invention is intended to block such leakage current generated by an unexpected path, and fig. 4 shows an example of a power supply device (extended power supply module) for a PLC extended module according to a preferred embodiment of the present invention.
The
power supply apparatus200 for PLC extension module may include
MCU power logic210,
transformer power logic220, DC/
DC transformer230, and
voltage conversion module240.
The
MCU power logic210, the
transformer power logic220, and the DC/
DC transformer230 have the same configuration as the power supply device of the related art, and the
voltage conversion module240 is added to block a leakage current.
The
Voltage conversion module240 may include a Voltage converter (Voltage Level conversion) in an open drain (open drain) mode or a Voltage converter in a push-pull (push-pull) mode.
The
voltage conversion module240 includes first to
fourth inverters241, 242, 243, 244, first to
fourth MOSFETs245, 246, 247, 248, first and
second resistors249, 250, first to fourth monostables (one-shot: Monostable Multivibrator) 251, 252, 253, 254, first and
second power ports255, 256, and first and
second data ports257, 258. An inverter is a logic circuit element, also called a NOT gate (NOT gate), whose output has the opposite value of the input. This inverter is a different element from a power inverter that converts direct current into alternating current.
The
first data port257 is connected to an input of the
first inverter241, and an output of the
first inverter241 is connected to one end of the first monostable 251 and the second monostable 252 and an input of the
second inverter242.
The other end of the
first monostable251 is connected to the gate of the first MOSFET245 and the other end of the
second monostable252 is connected to the gate of the
second MOSFET246.
The output of the
second inverter242 is connected to one end of a
first resistor249, and the other end of the
first resistor249, the drain of the first MOSFET245, and the source of the second MOSFET246 are connected to a second data port.
The source of the first MOSFET245 is connected to the
second power port256 and the drain of the second MOSFET246 is connected to ground, thereby forming a data signal path from the
first data port257 to the
second data port258.
Similarly, the
second data port258 is connected to the input of the
third inverter243, and the output of the
third inverter243 is connected to one end of the third monostable 253, the
fourth monostable254, and the input of the
fourth inverter244.
The other end of the third monostable 253 is connected to the gate of the third MOSFET247 and the other end of the
fourth monostable254 is connected to the gate of the
fourth MOSFET248.
The output of the
fourth inverter244 is connected to one end of a
second resistor250, and the other end of the
second resistor250 is connected to the drain of the third MOSFET247, the source of the fourth MOSFET248 and the
first data port257.
The source of the third MOSFET247 is connected to the
first power port255 and the drain of the fourth MOSFET248 is connected to ground, thereby forming a data signal path from the
second data port258 to the
first data port257.
Next, a path through which data is transferred in the
voltage conversion module240 having such a connection structure will be described in more detail.
The
voltage conversion module240 converts the data signal input from the
first data port257 into a data signal having a voltage of the
second power port256, and outputs from the
second data port258. In contrast, the data signal input from the
second data port258 is converted into a data signal having a voltage of the
first power port255 and output from the
first data port257.
The
first power port255 receives power from the PLC base unit and typically uses a voltage of 5v (mvdd). The
second power port256 receives power from the DC/
DC transformer230 and typically uses a voltage of 5v (cvdd).
The first MOSFET245 and the third MOSFET247 use a p-type MOSFET (pmos), and the second MOSFET246 and the fourth MOSFET248 use an n-type MOSFET (nmos). The pMOS is connected when the gate input voltage is high (high), and is open when the input voltage is low (low). In contrast, the nMOS is connected when the gate input voltage is low, and is open when the input voltage is high.
Fig. 4 shows the flow of data when power is supplied to the DC/
DC transformer230.
A data signal of the PLC basic unit is input from the
first data port257. The data signal is inverted by the
first inverter241, and then input to the first MOSFET245 via the first monostable 251 and input to the second MOSFET246 via the
second monostable252.
When the input data signal is High (low), the data signal transmitted through the
first inverter241 is changed to a low (low) signal, and when the low signal is input to the first MOSFET245, which is pMOS, the first MOSFET245 is turned on (Turn-on), and the High data signal is output through the
second data port258 at the voltage of the second
power supply port256.
In contrast, when the input data signal is low, the data signal via the
first inverter241 becomes high and only the second MOSFET246, which is an nMOS, is turned on, so the data signal via the
second inverter242 is connected to ground, and finally a low data signal is output from the
second data port258.
Similarly, a data signal inputted from the
second data port258 is outputted from the
first data port257 according to the on/off of the third MOSFET247 or the
fourth MOSFET248.
Fig. 5 shows a path of a data signal in detail when power is not applied to the DC/DC transformer.
Even in a state where the power of the DC/
DC converter230 is turned off, the
MCU power logic210 using the power of the PLC basic unit may operate, and thus a data signal may be transmitted to the
voltage conversion module240 through the
first data port257.
The data signal is transferred to the
first monostable251, the
second monostable252, and the
second inverter242 via the
first inverter241. However, since power cannot be transmitted from the DC/
DC converter230 to the second
power supply port256, the first MOSFET245 and the second MOSFET246 are turned off, the
second inverter242 receiving power from the second
power supply port256 is also turned off, and finally, the data signal cannot be transmitted to the
second data port258 and is blocked.
In the opposite case, similarly, the data signal transmitted to the
second data port258 cannot be transmitted to the
first data port257 because the
third inverter243 receiving the power from the second
power supply port256 is in the off state.
Eventually, the following effects are produced: if the power supply of the DC/
DC transformer230 is in the off state, the data signal cannot be transmitted outside the
voltage conversion module240, and the leakage current of the data signal transmitted along the power transmission path of the DC/
DC transformer230 is blocked.
The scope of the present invention is not limited to the description and representation of the embodiments explicitly described above. Further, it is to be reiterated that the modifications and substitutions obvious in the technical field of the present invention do not limit the scope of the present invention.
Claims (6)
1. A power supply device for a PLC expansion module is characterized by comprising:
the first data port is connected with the PLC basic unit and used for receiving and transmitting data;
the second data port is connected with the PLC expansion unit and used for receiving and transmitting data;
a first power port receiving power of a first voltage from the PLC base unit;
a DC/DC transformer for converting an external power supply into a second voltage and supplying the second voltage to the PLC expansion unit;
a second power port receiving power of a second voltage from the dc/dc transformer; and
a bidirectional voltage converter converting a signal of the first data port into a signal having the second voltage and outputting the same from the second data port, or converting a signal of the second data port into a signal having the first voltage and outputting the same from the first data port,
the second voltage is not supplied to the second power supply port when the power of the dc/dc transformer is cut off, so that the signal of the first data port is not output from the second data port.
2. The power supply device for a PLC expansion module according to claim 1,
the MOSFETs of the bi-directional voltage converter are constructed in a push-pull configuration.
3. The power supply device for a PLC expansion module according to claim 1,
the MOSFET of the bidirectional voltage converter is formed in an open-drain configuration.
4. The power supply device for a PLC expansion module according to claim 1,
the bidirectional voltage converter includes first to fourth inverters, first to fourth MOSFETs, first and second resistors, and first to fourth monostables, the first and third MOSFETs being p-type MOSFETs, the second and fourth MOSFETs being n-type MOSFETs,
when the power of the DC/DC transformer is cut off and the power is not supplied to the second power port, the signal of the first data port is not transferred to the second data port.
5. The power supply device for a PLC expansion module according to claim 4,
the first data port is connected with the input of the first inverter, the output of the first inverter is connected with one end of the first monostable, one end of the second monostable and the input of the second inverter, the other end of the first monostable is connected with the grid electrode of the first MOSFET, the other end of the second monostable is connected with the grid electrode of the second MOSFET, the output of the second inverter is connected with one end of the first resistor, the other end of the first resistor, the drain electrode of the first MOSFET and the source electrode of the second MOSFET are connected with the second data port, the source electrode of the first MOSFET is connected with the second power supply port, and the drain electrode of the second MOSFET is connected with the ground.
6. The power supply device for a PLC expansion module according to claim 4,
the second data port is connected with the input of the third inverter, the output of the third inverter is connected with one ends of the third monostable and the fourth monostable and the input of the fourth inverter, the other end of the third monostable is connected with the grid electrode of the third MOSFET, the other end of the fourth monostable is connected with the grid electrode of the fourth MOSFET, the output of the fourth inverter is connected with one end of the second resistor, the other end of the second resistor, the drain electrode of the third MOSFET and the source electrode of the fourth MOSFET are connected with the first data port, the source electrode of the third MOSFET is connected with the first power supply port, and the drain electrode of the second MOSFET is connected with the ground.
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KR1020200007263A KR102263388B1 (en) | 2020-01-20 | 2020-01-20 | Power supply for plc extension module |
KR10-2020-0007263 | 2020-01-20 |
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CN113138582B CN113138582B (en) | 2024-04-02 |
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