CN206632201U - A kind of counter sink press forming die - Google Patents

本实用新型公开一种沉头孔冲压成形模具，包括用于对坯料进行挤压制成工序件的挤压模具和用于对工序件进行冲孔整形获得成品的冲孔整形模具，成品上形成有成品沉头孔；挤压模具包括：挤压冲头和挤压凹模；挤压冲头的端部为一个挤压圆台；挤压凹模顶部设有挤压刃口，挤压刃口下部设有顶杆孔；冲孔整形模具包括：冲孔‑整形冲头和冲孔凹模；冲孔‑整形冲头的最底部为一个圆柱体，圆柱体的上部连有一个整形圆台；冲孔凹模顶部设有冲孔刃口。本实用新型在小变形和低载荷下实现沉头孔的精确成形，避免了孔胀裂等问题，提高沉头孔的加工效率，降低废品率和制造成本。

The utility model discloses a countersunk hole stamping forming die, which comprises an extrusion die for extruding a blank to form a process part and a punching and shaping die for punching and shaping the process part to obtain a finished product. There is a countersunk hole in the finished product; the extrusion die includes: an extrusion punch and an extrusion die; the end of the extrusion punch is an extrusion round table; the top of the extrusion die is provided with an extrusion edge, and the extrusion edge The lower part is provided with a push rod hole; the punching and shaping mold includes: punching-shaping punch and punching die; the bottom of the punching-shaping punch is a cylinder, and the upper part of the cylinder is connected with a shaping round table; The top of the hole die is provided with a punching edge. The utility model realizes the precise forming of the countersunk hole under small deformation and low load, avoids problems such as hole expansion and cracking, improves the processing efficiency of the countersunk hole, and reduces reject rate and manufacturing cost.

一种沉头孔冲压成形模具A countersink punching die

技术领域technical field

本实用新型涉及成形技术领域，特别涉及一种沉头孔冲压成形工艺及模具。The utility model relates to the technical field of forming, in particular to a countersink punching forming process and a mold.

背景技术Background technique

国内一般对产品的沉头孔都是采用机械加工的方式制作，这样在面对大批量产品时就显得非常的被动，效率非常的低。Generally, countersunk holes of products are manufactured by machining in China, which is very passive and inefficient when faced with large-volume products.

另一方面采用冲压加工，比如先冲过孔再压沉头孔；或者挤压沉头孔，再冲过孔；或者先冲过孔，再压斜面，再冲过孔等方法，都存在压沉头孔时孔变形量大导致孔开裂、制件变形、冲孔毛刺等问题。On the other hand, stamping processing, such as punching through the hole first and then pressing the countersunk hole; or extruding the countersunk hole and then punching through the hole; When countersinking, the deformation of the hole is large, resulting in problems such as hole cracking, workpiece deformation, and punching burrs.

所以，如何能够提高沉头孔的加工效率和制件精度、降低废品率，从而降低制造成本，已经是业界越来越重视的事情了。Therefore, how to improve the processing efficiency of the countersink hole and the precision of the workpiece, reduce the scrap rate, and thereby reduce the manufacturing cost has become more and more important in the industry.

实用新型内容Utility model content

本实用新型的目的在于提供一种沉头孔冲压成形模具，以解决现有沉头孔加工中存在的技术问题。The purpose of the utility model is to provide a countersink hole stamping forming die to solve the technical problems existing in the existing countersink hole processing.

为了实现上述目的，本实用新型采用如下技术方案：In order to achieve the above object, the utility model adopts the following technical solutions:

一种沉头孔冲压成形模具，包括用于对坯料进行挤压制成工序件的挤压模具和用于对工序件进行冲孔整形获得具有成品沉头孔的成品的冲孔整形模具；挤压模具包括：挤压冲头和挤压凹模；挤压冲头的端部为一个挤压圆台；挤压凹模顶部设有挤压刃口，挤压刃口下部设有顶杆孔；冲孔整形模具包括：冲孔-整形冲头和冲孔凹模；冲孔-整形冲头的最底部为一个圆柱体，圆柱体的上部连有一个整形圆台；冲孔凹模顶部设有冲孔刃口，冲孔刃口锋利，无圆角。A countersink punching forming die, including an extrusion die for extruding a blank to form a process part and a punching and shaping die for punching and shaping the process part to obtain a finished product with a countersink; The pressing die includes: an extrusion punch and an extrusion die; the end of the extrusion punch is an extrusion round platform; the top of the extrusion die is provided with an extrusion cutting edge, and the lower part of the extrusion cutting edge is provided with a ejector hole; The punching and shaping mold includes: punching-shaping punch and punching die; the bottom of the punching-shaping punch is a cylinder, and the upper part of the cylinder is connected with a shaping round platform; the top of the punching die is equipped with a punch Hole edge, punching edge is sharp, no rounded corners.

进一步的，工序件上由挤压冲头挤压形成的沉头孔中，锥角为A2，大端直径为D21，小端直径为D2；挤压圆台的大端直径为D51，小端直径为D5，锥角为A5；成品沉头孔的锥角为A3，大端直径为D31，小端直径为D3；A2＝A5，D21＝D51，D2＝D5；A2比A3大3°-5°；D21比D31大1mm-2mm；D2比D3大1mm-2mm。Further, in the countersunk hole formed by the extrusion punch on the process piece, the cone angle is A2, the diameter of the large end is D21, and the diameter of the small end is D2; the diameter of the large end of the extrusion round table is D51, and the diameter of the small end is D51. D5, the taper angle is A5; the taper angle of the finished counterbore is A3, the diameter of the large end is D31, and the diameter of the small end is D3; A2=A5, D21=D51, D2=D5; A2 is 3°-5 larger than A3 °; D21 is 1mm-2mm larger than D31; D2 is 1mm-2mm larger than D3.

进一步的，挤压凹模的挤压刃口顶部设有圆角；挤压凹模的挤压刃口带有拔模斜度；挤压凹模的挤压刃口顶部直径为D6，D6比D3小0.5mm-1mm。Further, the top of the extrusion edge of the extrusion die is provided with rounded corners; the extrusion edge of the extrusion die has a draft slope; the diameter of the top of the extrusion edge of the extrusion die is D6, and D6 is greater than D3 is 0.5mm-1mm smaller.

进一步的，冲孔-整形冲头上圆柱体的直径为D8，整形圆台的小端直径为D8，大端直径为D81，锥角为A8；A8＝A3，D81＝D31，D8＝D3。Further, the diameter of the cylinder on the punching-shaping punch is D8, the diameter of the small end of the shaping cone is D8, the diameter of the big end is D81, and the taper angle is A8; A8=A3, D81=D31, D8=D3.

进一步的，冲孔刃口的刃口直径为D9；冲孔刃口和冲孔-整形冲头的圆柱体配合用于进行冲孔；刃口直径D9和冲孔-整形冲头的小端直径D8采用最小的合理冲裁间隙进行配合。Further, the cutting edge diameter of the punching edge is D9; the punching edge and the cylinder of the punching-shaping punch are used for punching; the diameter of the cutting edge D9 and the diameter of the small end of the punching-shaping punch D8 adopts the smallest reasonable punching gap for fit.

进一步的，还包括压边装置；压边装置用于对坯料进行挤压和对工序件进行冲孔整形时提供一个能够调节的压边力。Further, it also includes a blank holder; the blank holder is used to provide an adjustable blank holder force when extruding the blank and punching and shaping the process piece.

进一步的，顶杆孔中安装有反顶冲头，反顶冲头下部连接有气动顶杆，气动顶杆用于在成形时提供一个能够调节的背压力。Further, an anti-jack punch is installed in the hole of the ejector pin, and a pneumatic ejector pin is connected to the lower part of the anti-jack punch, and the pneumatic ejector pin is used to provide an adjustable back pressure during forming.

本实用新型一种沉头孔冲压成形装置使用时，包括以下步骤：When a countersunk hole stamping and forming device of the utility model is used, it includes the following steps:

第一步，挤压模具将板状坯料先通过挤压的方式制成工序件；In the first step, the extrusion die makes the plate blank into process parts by extrusion;

第二步，冲孔整形模具将工序件通过冲孔-整形的方式制成成品和废料；In the second step, the punching and shaping mold makes the process parts into finished products and waste through punching and shaping;

第一步具体包括以下步骤：压边装置用压边力Fy将坯料压在挤压凹模上，然后挤压冲头穿过压边装置的冲头过孔挤压坯料，使得部分坯料进入挤压凹模的刃口中，形成工序件，此阶段中，由于挤压凹模的挤压刃口顶部设有圆角R6，挤压凹模的挤压刃口带有拔模斜度A6，能有效阻止裂纹的产生，挤压凹模的顶杆孔中安装有反顶冲头，反顶冲头下部连接有气动顶杆，在挤压的过程中提供背压力Fd，使得整个挤压过程中材料处于三向压应力状态，阻止裂纹的产生；The first step specifically includes the following steps: the blank holder presses the billet on the extrusion die with a blank holder force Fy, and then the extrusion punch passes through the punch hole of the blank holder device to extrude the billet, so that part of the billet enters the extrusion die. In the cutting edge of the pressing die, a process part is formed. In this stage, since the top of the extrusion cutting edge of the extrusion die is provided with a rounded corner R6, the extrusion cutting edge of the extrusion die has a draft angle A6, which can Effectively prevent the generation of cracks, the reverse punch is installed in the hole of the ejector pin of the extrusion die, and the lower part of the reverse punch is connected with a pneumatic ejector rod, which provides a back pressure Fd during the extrusion process, so that during the entire extrusion process The material is in a state of three-dimensional compressive stress, which prevents the generation of cracks;

第二步具体包括以下步骤：工序件通过在第一步中被挤入挤压刃口中的凸起坯料居中定位于冲孔刃口中，压边装置用压边力Fy将工序件压紧在冲孔凹模上；然后冲孔-整形冲头穿过冲头过孔对工序件进行冲孔，冲去废料，并对工序件的锥孔进行整形，获得带沉头孔的成品。The second step specifically includes the following steps: the process piece is centrally positioned in the punching edge through the raised blank that is squeezed into the extrusion edge in the first step, and the blank holder presses the process piece on the punching edge with the blankholder force Fy Then the punching-shaping punch passes through the hole of the punch to punch the process part, flushes away the waste, and shapes the taper hole of the process part to obtain a finished product with a countersunk hole.

进一步的，第一步挤压获得工序件上沉头孔的锥角A2比成品上沉头孔的锥角A3大3°-5°；第二步中，通过冲孔-整形冲头的圆柱体和冲孔凹模配合，冲去废料，然后整形圆台挤压工序件上沉头孔底部圆角区域的材料，使其向上流动转移到沉头孔的上部未被充填的区域，对工序件上沉头孔的形状进行微整形，形成最终成品的沉头孔。Further, in the first step, the taper angle A2 of the countersink hole on the process piece obtained by extrusion is 3°-5° larger than the taper angle A3 of the countersink hole on the finished product; The body and the punching die are matched to flush away the waste, and then the round table extrudes the material in the rounded area at the bottom of the countersunk hole on the process part, so that it flows upward and transfers to the unfilled area on the upper part of the countersink hole. The shape of the upper countersink is slightly shaped to form the countersink of the final product.

进一步的，整个整形过程中冲孔-整形冲头未完全被工序件的材料包围，材料始终有自由流动空间，防止孔的胀裂。Furthermore, during the entire shaping process, the punching-shaping punch is not completely surrounded by the material of the process piece, and the material always has free flow space to prevent the hole from bursting.

本实用新型一种沉头孔冲压成形装置，具有以下优点：The utility model is a punching and forming device for countersunk holes, which has the following advantages:

1)第一步所使用的挤压模具，采用强力压边，多余的料进入挤压凹模中，坯料外形变形小。1) The extrusion die used in the first step adopts a strong blank holder, and the excess material enters the extrusion die, and the shape of the billet is small in deformation.

2)第二步所使用的冲孔-整形模具，主要完成冲孔工作，同时对工序件的沉头孔底部圆角这个局部进行微整形，冲挤冲头始终未完全被坯料包围，坯料也始终有自由流动的空间，可在小变形和低载荷下实现沉头孔的精确成形，制件变形小、无毛刺，避免了孔胀裂等问题。2) The punching-shaping die used in the second step mainly completes the punching work, and at the same time performs micro-shaping on the part of the bottom fillet of the countersunk hole of the process part. The punching punch is not completely surrounded by the blank, and the blank is also There is always free flowing space, which can realize the precise forming of the countersink hole under small deformation and low load, and the workpiece has small deformation and no burrs, and problems such as hole expansion and cracking are avoided.

3)模具寿命和制件精度显著提高，同时降低了产品制造成本及模具加工成本，经济效益显著提高。3) The life of the mold and the precision of the workpiece are significantly improved, while the cost of product manufacturing and mold processing is reduced, and the economic benefits are significantly improved.

附图说明Description of drawings

图1(a)至图1(c)为沉头孔冲压成形工艺的流程图；Fig. 1 (a) to Fig. 1 (c) are the flow charts of countersink punching forming process;

图2为挤压成形工艺简图；Fig. 2 is a schematic diagram of the extrusion forming process;

图3为挤压冲头示意图；Fig. 3 is a schematic diagram of an extrusion punch;

图4为挤压凹模示意图；Fig. 4 is the schematic diagram of extrusion die;

图5为冲孔-整形工艺简图；Fig. 5 is a schematic diagram of the punching-shaping process;

图6为冲孔-整形冲头示意图；Fig. 6 is a schematic diagram of a punching-shaping punch;

图7为冲孔凹模示意图；Fig. 7 is a schematic diagram of punching die;

图8为整形局部放大图。Figure 8 is a partial enlarged view of plastic surgery.

具体实施方式detailed description

本实用新型一种沉头孔冲压成形模具，包括用于对坯料进行挤压制成工序件的挤压模具和用于对工序件进行冲孔整形获得具有成品沉头孔的成品的冲孔整形模具。The utility model relates to a stamping and forming die for a countersunk hole, comprising an extrusion die for extruding a blank to form a process piece and a punching and shaping machine for punching and shaping the process piece to obtain a finished product with a countersink hole mold.

请参阅图1(a)至图1(c)所示，使用本实用新型一种沉头孔冲压成形模具进行沉头孔冲压成形时，分为两步：Please refer to Fig. 1(a) to Fig. 1(c), when using a kind of countersink hole stamping forming die of the utility model to carry out countersink hole stamping and forming, it is divided into two steps:

第一步，将板状坯料1先通过挤压的方式制成工序件2；In the first step, the plate-shaped blank 1 is first made into a process part 2 by means of extrusion;

第二步，将工序件2通过冲孔-整形的方式制成成品3和废料4。In the second step, the process part 2 is made into a finished product 3 and a waste material 4 by means of punching and shaping.

通过两步成形获得有沉头孔的成品3。The finished product 3 with counterbore is obtained by two-step forming.

其中：in:

1)工序件2的锥角A2比成品3的锥角A3大3°-5°；1) The cone angle A2 of the process part 2 is 3°-5° larger than the cone angle A3 of the finished product 3;

2)工序件2的锥台孔大端直径D21比成品3沉头孔大端直径D31大1mm-2mm；2) The diameter D21 of the large end of the frustum hole of the process part 2 is 1mm-2mm larger than the diameter D31 of the large end of the countersunk hole of the finished product 3;

3)工序件2的锥台孔小端直径D2比成品3沉头孔小端直径D3大1mm-2mm；3) The diameter D2 of the small end of the frustum hole of the process part 2 is 1mm-2mm larger than the diameter D3 of the small end of the countersunk hole of the finished product 3;

第一步的挤压成形工艺如图2所示。The extrusion forming process of the first step is shown in Figure 2.

请参阅图2至图4所示，第一步中所使用的挤压模具包括：强力压边装置70、挤压冲头5和挤压凹模6。挤压冲头5的端部为一个挤压圆台50，该挤压圆台50的大端直径为D51，小端直径为D5，挤压圆台50的锥角为A5。强力压边装置70上设有供挤压冲头5穿过的冲头过孔。挤压凹模6顶部设有挤压刃口60，挤压刃口60下部设有顶杆孔61；挤压刃口60的顶端直径为D6，挤压刃口60顶端设有圆角R6，挤压刃口60的拔模斜度A6，防止坯料挤压时开裂。Referring to FIGS. 2 to 4 , the extrusion die used in the first step includes: a strong blank holder 70 , an extrusion punch 5 and an extrusion die 6 . The end of the extruding punch 5 is an extruding circular platform 50, the diameter of the large end of the extruding circular platform 50 is D51, the diameter of the small end is D5, and the cone angle of the extruding circular platform 50 is A5. The strong edge holding device 70 is provided with a punch through hole for the extrusion punch 5 to pass through. The top of the extrusion die 6 is provided with an extrusion cutting edge 60, and the lower part of the extrusion cutting edge 60 is provided with a mandrel hole 61; the diameter of the top of the extrusion cutting edge 60 is D6, and the top of the extrusion cutting edge 60 is provided with a rounded corner R6, The draft angle A6 of the extrusion cutting edge 60 prevents the blank from cracking during extrusion.

其中：in:

1)挤压冲头5的小端直径D5比成品沉头孔小端直径D3大1mm-2mm，挤压冲头5的大端直径D51比成品沉头孔大端直径D31大1mm-2mm，挤压冲头5的锥角A5比成品沉头孔锥角A3大3°-5°。1) The diameter D5 of the small end of the extrusion punch 5 is 1mm-2mm larger than the diameter D3 of the small end of the countersink hole of the finished product, and the diameter D51 of the large end of the extrusion punch 5 is 1mm-2mm larger than the diameter D31 of the large end of the countersink hole of the finished product. The cone angle A5 of 5 is 3°-5° larger than the cone angle A3 of the finished counterbore.

2)强力压边装置70的压边力为Fy，该压边力Fy可根据需要调节，防止坯料1在挤压时过多的向外流动。2) The blank-holding force of the powerful blank-holding device 70 is Fy, and the blank-holding force Fy can be adjusted as required to prevent the billet 1 from flowing outwardly too much during extrusion.

3)挤压凹模6的挤压刃口60顶部设有圆角R6，防止坯料挤压时开裂。3) The top of the extrusion cutting edge 60 of the extrusion die 6 is provided with a rounded corner R6 to prevent the billet from cracking during extrusion.

4)挤压凹模6的挤压刃口60带的拔模斜度A6，以便于反顶冲头71将工序件2从挤压凹模6中顶出。4) The draft angle A6 of the extrusion cutting edge 60 of the extrusion die 6 is used to facilitate the reverse ejection punch 71 to eject the process part 2 from the extrusion die 6 .

5)挤压凹模6的挤压刃口顶部直径为D6，比成品3的沉头孔小端直径D3小0.5mm-1mm，便于第二步成形时对工序件2进行定位。5) The diameter of the top of the extrusion cutting edge of the extrusion die 6 is D6, which is 0.5mm-1mm smaller than the diameter D3 of the small end of the countersink hole of the finished product 3, which is convenient for positioning the process part 2 during the second step of forming.

6)反顶冲头71由气动顶杆72支撑，工作时由气动顶杆72提供背压力Fd，该背压力可根据需要调整，使得挤压成形时坯料内部处于三向压应力状态，防止坯料在挤压时开裂，并在成形后顶出工序件2。6) The reverse punch 71 is supported by the pneumatic ejector rod 72, and the back pressure Fd is provided by the pneumatic ejector rod 72 during operation. The back pressure can be adjusted according to the needs, so that the inside of the billet is in a state of three-way compressive stress during extrusion, preventing the billet from Cracks during extrusion and ejects process piece 2 after forming.

第一步具体包括以下步骤：强力压边装置70用压边力Fy将坯料1压在挤压凹模6上，然后挤压冲头5穿过强力压边装置70的冲头过孔挤压坯料1，使得部分坯料进入挤压凹模6的刃口60中，形成工序件2。挤压的过程中，由气动的顶杆72带动反顶冲头71一直顶着坯料底部，并提供背压力Fd。The first step specifically includes the following steps: the strong blank holder 70 presses the blank 1 on the extrusion die 6 with the blank holder force Fy, and then the extrusion punch 5 passes through the punch hole of the strong blank holder 70 for extrusion Blank 1 , so that part of the blank enters the cutting edge 60 of the extrusion die 6 to form the process piece 2 . During the extrusion process, the pneumatic ejector rod 72 drives the reverse ejection punch 71 to always press against the bottom of the billet, and provides back pressure Fd.

第二步为冲孔-整形工艺，如图5所示。The second step is the punching-shaping process, as shown in Figure 5.

请参阅图6和图7所示，第二步中所使用的冲孔整形模具包括：强力压边装置70、冲孔-整形冲头8和冲孔凹模9。冲孔-整形冲头8的最底部为一个圆柱体80，圆柱体80的上部连有一个整形圆台81；圆柱体80的直径为D8，整形圆台81的小端直径为D8，大端直径为D81，锥角为A8。冲孔凹模9顶部设有冲孔刃口90，冲孔刃口90锋利，无圆角，刃口直径为D9。Please refer to FIG. 6 and FIG. 7 , the punching and shaping mold used in the second step includes: a strong blank holder 70 , a punching-shaping punch 8 and a punching die 9 . The bottom of the punching-shaping punch 8 is a cylinder 80, and the top of the cylinder 80 is connected with a shaping round platform 81; the diameter of the cylinder 80 is D8, and the small end diameter of the shaping round platform 81 is D8, and the large end diameter is D81, the cone angle is A8. The top of the punching die 9 is provided with a punching edge 90, which is sharp and has no rounded corners, and the diameter of the cutting edge is D9.

其中：in:

1)冲孔-整形冲头8的小端直径D8等于成品3的沉头孔小端直径D3；1) The diameter D8 of the small end of the punching-shaping punch 8 is equal to the diameter D3 of the small end of the countersunk hole of the finished product 3;

2)冲孔-整形冲头8的大端直径D81等于成品3的沉头孔大端直径D31。2) Punching-the diameter D81 of the large end of the shaping punch 8 is equal to the diameter D31 of the large end of the counterbore of the finished product 3 .

3)冲孔-整形冲头8的锥角A8等于成品3的锥角A3。3) The cone angle A8 of the punching-shaping punch 8 is equal to the cone angle A3 of the finished product 3 .

4)冲孔凹模9的刃口锋利，刃口直径D9和冲孔-整形冲头8的小端直径D8配合，保证合理的间隙值进行冲孔。4) The cutting edge of the punching die 9 is sharp, and the cutting edge diameter D9 cooperates with the diameter D8 of the small end of the punching-shaping punch 8 to ensure a reasonable gap value for punching.

5)整形时只对工序件2沉头孔的底部圆角部位311进行微整形，且整形中，图8中工序件2沉头孔底部圆角部位311区的材料，向上流动转移到沉头孔的上部未被充填的312区域处，整个整形过程中冲孔-整形冲头8未完全被工序件2的材料包围，材料始终有自由流动空间，防止多余材料没地方流动导致整形力过大、工件变形和孔开裂。其中200为第一步成形工序件2的沉头孔轮廓；300为成品3的沉头孔轮廓。5) During shaping, only the bottom fillet 311 of the countersunk hole of the process part 2 is slightly shaped, and during the shaping, the material in the area 311 at the bottom fillet of the countersunk hole of the process part 2 in Figure 8 flows upwards and is transferred to the countersunk In the area 312 where the upper part of the hole is not filled, the punching-shaping punch 8 is not completely surrounded by the material of the process part 2 during the whole shaping process, and the material always has free flow space to prevent excess material from flowing and causing excessive shaping force , workpiece deformation and hole cracking. Wherein 200 is the contour of the countersink hole of the first forming process part 2; 300 is the contour of the countersink hole of the finished product 3.

第二步具体包括以下步骤：工序件2通过在第一步中被挤入挤压刃口中的凸起坯料居中定位于冲孔刃口9中，强力压边装置70用压边力Fy将工序件2压紧在冲孔凹模9上；然后冲孔-整形冲头8穿过冲头过孔对工序件2进行冲孔，冲去废料4，并对工序件2的锥孔进行整形，获得成品3的沉头孔。The second step specifically includes the following steps: the process piece 2 is centrally positioned in the punching edge 9 through the raised blank that is squeezed into the extrusion edge in the first step, and the strong blank holder 70 presses the process with the blankholder force Fy The piece 2 is pressed tightly on the punching die 9; then the punching-shaping punch 8 passes through the hole of the punch to punch the process piece 2, wash away the waste 4, and shape the taper hole of the process piece 2, Obtain the counterbore of the finished product 3.