CN214612323U - Organic solid waste sleeve type gas guide wet type ash discharge fixed bed gasifier - Google Patents
- ️Fri Nov 05 2021
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Publication number
- CN214612323U CN214612323U CN202023335716.7U CN202023335716U CN214612323U CN 214612323 U CN214612323 U CN 214612323U CN 202023335716 U CN202023335716 U CN 202023335716U CN 214612323 U CN214612323 U CN 214612323U Authority
- CN
- China Prior art keywords
- furnace
- ash
- sleeve
- gas
- gasification Prior art date
- 2020-12-31 Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000002309 gasification Methods 0.000 claims abstract description 164
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 127
- 238000006243 chemical reaction Methods 0.000 claims abstract description 67
- 239000002893 slag Substances 0.000 claims abstract description 47
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000007599 discharging Methods 0.000 claims abstract description 21
- 239000007789 gas Substances 0.000 claims description 104
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- 238000001816 cooling Methods 0.000 claims description 12
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- 238000010926 purge Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 35
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 26
- 229910052799 carbon Inorganic materials 0.000 abstract description 26
- 239000007787 solid Substances 0.000 abstract description 12
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- 239000010410 layer Substances 0.000 description 100
- 239000002956 ash Substances 0.000 description 90
- 239000003570 air Substances 0.000 description 81
- 238000007254 oxidation reaction Methods 0.000 description 45
- 230000003647 oxidation Effects 0.000 description 43
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 25
- 239000001301 oxygen Substances 0.000 description 25
- 229910052760 oxygen Inorganic materials 0.000 description 25
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 21
- 239000003034 coal gas Substances 0.000 description 19
- 238000006722 reduction reaction Methods 0.000 description 18
- 230000009467 reduction Effects 0.000 description 17
- 238000000197 pyrolysis Methods 0.000 description 16
- 229910002092 carbon dioxide Inorganic materials 0.000 description 11
- 239000002737 fuel gas Substances 0.000 description 11
- 239000002245 particle Substances 0.000 description 11
- 239000001569 carbon dioxide Substances 0.000 description 10
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- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
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- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
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- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical compound S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
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- Processing Of Solid Wastes (AREA)
Abstract
本实用新型公开了有机固废套筒式导气湿式排灰固定床气化炉,所述气化炉包括进料装置、反应区炉体、炉顶气化剂进气口、中段气化剂进气口、炉底气化剂进气口、煤气出气口和排渣装置,反应区炉体包括炉壁和炉腔,炉腔中段设有套筒,套筒与炉壁之间形成有环形空腔,套筒上部为上宽下窄结构且套筒的上端止抵于炉壁,煤气出气口设在炉壁的中部且位于环形空腔所在的区域内,排渣装置设置在水中且包括灰盘、碎渣圈、炉篦支撑件和第一灰刀。该气化炉可应用于各类含碳有机固体的气化处理,解决了煤气与料层反方向移动的逆流式气化装置焦油含量多、进料口煤气泄漏的问题,同时解决了煤气与料层同方向移动的顺流式气化装置固相灰渣中含碳量高的问题。
The utility model discloses an organic solid waste sleeve type gas-conducting wet type ash-discharging fixed-bed gasifier. The gasifier comprises a feeding device, a furnace body in a reaction zone, an air inlet for a gasification agent on the top of the furnace, and a gasification agent in a middle section. Air inlet, furnace bottom gasification agent air inlet, gas outlet and slag discharge device, the furnace body in the reaction zone includes a furnace wall and a furnace cavity, a sleeve is arranged in the middle section of the furnace cavity, and an annular space is formed between the sleeve and the furnace wall The upper part of the sleeve is of a wide upper and lower narrow structure and the upper end of the sleeve stops against the furnace wall. The gas outlet is located in the middle of the furnace wall and is located in the area where the annular cavity is located. The slag discharge device is set in the water and includes ash Pan, slag ring, grate support and first ash knife. The gasifier can be applied to the gasification treatment of various carbon-containing organic solids. The problem of high carbon content in the solid phase ash of the downstream gasification device with the material layer moving in the same direction.
Description
Technical Field
The utility model relates to a solid useless processing deals with and the resourceful field, particularly, the utility model relates to an organic solid useless telescopic air guide wet-type ash discharge fixed bed gasifier.
Background
At present, domestic organic solid waste with higher heat value or treated organic solid waste with higher heat value is treated by a thermochemical conversion mode, and reduction, recycling and harmlessness of the organic solid waste can be realized by the thermochemical conversion mode. The main thermochemical conversion modes include incineration, pyrolysis and gasification, wherein the incineration means that excessive air is introduced to completely oxidize organic solid waste into flue gas and incombustible solid product ash and fly ash at high temperature, the heat energy in the high-temperature flue gas is converted into electric energy for utilization, and nitrogen, sulfur and chlorine elements contained in the organic solid waste can be converted into polluting gases such as nitrogen oxide, oxysulfide, hydrogen chloride and the like under the completely oxidizing atmosphere; meanwhile, heavy metals can migrate partially into the flue gas under the high-temperature oxidation atmosphere. The pyrolysis adopts an external heating mode to crack organic components in the solid waste to generate pyrolysis gas, pyrolysis oil and pyrolysis carbon, and as the organic solid waste components are complex and a large amount of nitrogen, sulfur, chlorine and oxygen elements are transferred into the pyrolysis oil, the pyrolysis oil has low quality and is difficult to be economically utilized; meanwhile, ash in the organic solid waste raw material can be enriched in the pyrolytic carbon.
At present, organic solid waste gasification furnaces are mainly a down-flow gasification furnace with gas in a material layer moving in the same direction as the material layer and a counter-flow gasification furnace with gas in the material layer moving in the opposite direction to the material layer, wherein in the down-flow gasification furnace, materials and a gasification agent simultaneously enter a furnace body from the upper end, and combustible gas is led out of the furnace body from the lower end; in the counter-flow gasification furnace, materials enter the furnace body from the upper end, a gasification agent enters the furnace body from the lower end, combustible gas is led out of the furnace body from the upper end, and the counter-flow gasification device has the problems of high tar content and coal gas leakage at a feed inlet.
At present, the domestic gasification furnace commonly used for organic solid wastes adopts a negative pressure state to realize the discharge of gas in the furnace and the control of reaction conditions in the furnace, so that the combustible gas of the device is possibly mixed with air to achieve explosion conditions to generate potential safety hazards, and meanwhile, the negative pressure state is difficult to promote the reaction rate of a series of gasification reactions in which the gas participates so as to limit the treatment capacity of the gasification furnace.
SUMMERY OF THE UTILITY MODEL
The present invention aims at solving at least one of the technical problems in the related art to a certain extent. Therefore, the utility model aims to provide an organic solid waste sleeve type gas guide wet ash discharge fixed bed gasification furnace. The organic solid waste sleeve type gas guide wet ash discharge fixed bed gasification furnace can be applied to gasification treatment of carbon-containing organic solids such as household garbage, medical waste, organic hazardous waste, industrial organic solid waste, biomass, coal and the like, solves the problems of high tar content and coal leakage at a feed inlet of a counter-flow gasification device with coal gas moving in the opposite direction of a material layer, and simultaneously solves the problem of high carbon content in solid-phase ash slag of a concurrent gasification device with coal gas moving in the same direction of the material layer.
The utility model provides an organic solid waste sleeve type gas guide wet ash discharge fixed bed gasification furnace. According to the embodiment of the utility model, this organic solid useless sleeve-type air guide wet-type ash discharge fixed bed gasifier includes:
a feeding device;
the reaction zone furnace body is arranged below the feeding device and comprises a furnace wall and a furnace chamber, the upper section of the furnace chamber is provided with a material distribution device, the middle section of the furnace chamber is provided with a sleeve, the bottom of the furnace chamber is provided with a grate, an annular cavity is formed between the sleeve and the furnace wall, the upper part of the sleeve is of a structure with a wide upper part and a narrow lower part, and the upper end of the sleeve is abutted against the furnace wall;
a furnace top gasification agent inlet, wherein the furnace top gasification agent inlet is arranged at the upper part and/or the top part of the furnace wall and extends into the furnace cavity;
the middle-section gasification agent inlet is arranged in the middle of the furnace wall and is higher than the area where the sleeve is arranged, and the middle-section gasification agent inlet extends into the furnace cavity;
the furnace bottom gasification agent inlet is arranged at the lower part of the furnace wall and is positioned below the grate, and the furnace bottom gasification agent inlet extends into the furnace cavity and is communicated with the lower part of the grate;
the gas outlet is arranged in the middle of the furnace wall and positioned in the area where the annular cavity is located, and the gas outlet is communicated with the annular cavity;
arrange the sediment device, arrange the sediment device setting in aqueous and be located the below of reaction zone furnace body, arrange the sediment device and include ash tray, disintegrating slag circle, grate support piece and first grey sword, the ash tray sets up the below of grate, disintegrating slag circle is cyclic annular and overlaps and establish in the ash tray water seal, and disintegrating slag circle and upper portion furnace body press from both sides the cover welding together, grate support piece sets up the below of grate just is located in the disintegrating slag circle, big grey sword is the setting of coulter shape on the inside wall of ash tray
According to the organic solid waste sleeve type gas guide wet ash discharge fixed bed gasification furnace of the embodiment of the utility model, 1) through the arrangement of the furnace top gasifying agent air inlet, the middle section gasifying agent air inlet and the furnace bottom gasifying agent air inlet, the multistage supply of the gasifying agent can be realized, and further the stable control of an oxidation layer can be realized through the accurate and stable multistage oxidation, so that tar in the gas is fully cracked, thereby not only improving the quality of the obtained gas, but also ensuring the lower carbon content of ash; 2) the gasification requirements of the carbon-containing organic solids with different volatile matter contents and fixed carbon contents can be met by adjusting the supply amount of the gasification agent at different positions and the position of the middle section gasification agent air inlet; 3) the annular cavity formed between the furnace wall and the sleeve can realize the sedimentation of particles in the gas, thereby effectively reducing the content of the particles, meanwhile, the annular cavity area has higher heat, the gas temperature at a gas outlet of the gas is higher, and the secondary combustion is more suitable for being carried out; 4) the gas flowing mode of the upper section concurrent flow and the lower section countercurrent flow can avoid the environmental pollution caused by the gas leakage at the top feed inlet of the traditional countercurrent gasification furnace; 5) the ash tray and the disintegrating slag ring jointly form an ash tray water seal, and because certain pressure exists in the furnace, the water in the ash tray is extruded to a certain height to realize the pressure liquid seal, so that gas can emerge from the water and safely relieve pressure when the pressure in the furnace is too high, and the positive pressure state in the furnace can be effectively controlled by adopting the ash tray liquid seal wet-method slag discharge mode, thereby reducing the potential safety hazard of the gasification furnace. Therefore, the organic solid waste sleeve type gas guide wet ash discharge fixed bed gasification furnace can be applied to gasification treatment of carbon-containing organic solids such as household garbage, medical waste, organic hazardous waste, industrial organic solid waste, biomass, coal and the like, solves the problems of high tar content and coal leakage at a feed inlet of a counter-flow gasification device with coal gas moving in the opposite direction of a material layer, and simultaneously solves the problem of high carbon content in solid-phase ash slag of a downstream gasification device with coal gas moving in the same direction of the material layer.
In addition, according to the present invention, the organic solid waste sleeve type gas guide wet ash discharge fixed bed gasification furnace according to the above embodiment may further have the following additional technical features:
in some embodiments of the present invention, the slag discharging device further comprises a second ash knife and a slag breaking block, the second ash knife is disposed at the bottom of the grate support member, and the slag breaking block is disposed on the side wall of the grate support member.
In some embodiments of the present invention, the gasification device further comprises a gasification agent distribution regulator, the gasification agent distribution regulator is disposed at the outlet end of the gasification agent inlet at the bottom of the furnace and is located in the grate in a manner of moving up and down. Therefore, the gasification agent distribution regulator can better adapt to the uniform gas distribution under the condition of small flow of the gasification agent inlet at the bottom of the furnace.
In some embodiments of the invention, the outside of the furnace wall is a membrane wall or a jacket wall. Therefore, the membrane type water-cooled wall reduces the outward radiation heat of the furnace body, effectively avoids the slag bonding phenomenon caused by high temperature in the furnace, also reduces the gas temperature of the gas outlet, and can effectively avoid the safety problem of jacket explosion caused by bulging compared with the traditional mode of adopting a water jacket.
In some embodiments of the invention, the top gasifying agent inlet is a plurality of inlets arranged evenly on the upper part of the furnace wall and/or on the top of the furnace wall.
In some embodiments of the present invention, the number of the middle-stage gasifying agent inlets is plural, and the plural middle-stage gasifying agent inlets are arranged uniformly and horizontally in the circumferential direction of the furnace wall.
In some embodiments of the present invention, the gas outlets are a plurality of gas outlets, and the plurality of gas outlets are uniformly and horizontally arranged along the circumferential direction of the furnace wall.
The utility model discloses an in some embodiments, feed arrangement includes from last to down the feed inlet, feeding surge bin upper valve, feeding surge bin lower valve, the inert gas that set gradually sweep the air inlet, the lateral part of feeding surge bin is equipped with feeding surge bin and fills the pressure release mouth. Therefore, the safety of the operation of the gasification furnace can be effectively ensured by the design of the inert gas purging air inlet and the charging and discharging pressure of the feeding buffer bin.
In some embodiments of the present invention, the ratio of the height of the sleeve to the inner diameter of the reaction zone furnace body is (0.2-0.6): 1.
in some embodiments of the present invention, the ratio of the maximum thickness of the toroidal cavity to the inner diameter of the reaction zone furnace body is (0.1-0.3): 1.
in some embodiments of the present invention, the distance between the upper end of the sleeve and the lower valve of the feeding buffer bin is (0.4-0.8): 1.
in some embodiments of the present invention, the ratio of the distance between the lower end of the sleeve and the top of the grate to the height of the furnace body in the reaction area is (0.2-0.6): 1.
in some embodiments of the present invention, the inner diameter of the reaction zone furnace body is 0.3 to 8 m.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic structural diagram of an organic solid waste sleeve type gas guide wet ash discharge fixed bed gasification furnace according to an embodiment of the present invention.
Fig. 2 is a front view of the slag discharge device according to the embodiment of the present invention.
Fig. 3 is a top view of a slag discharge device according to an embodiment of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly, e.g., as meaning permanently connected, detachably connected, or integral to one another; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
The utility model provides an organic solid waste sleeve formula air guide wet-type ash discharge fixed bed gasifier refers to attached figure 1, the gasifier includes feed arrangement, reaction zone furnace body, furnace roof gasification
agent air inlet6, middle section gasification
agent air inlet16, stove bottom gasification
agent air inlet14,
coal gas outlet10 and arranges the sediment device. The organic solid waste sleeve type gas guide wet ash discharge fixed bed gasification furnace according to the embodiment of the present invention is further described in detail below.
According to the utility model discloses an embodiment, refer to figure 1, feed arrangement includes from last to down the feed inlet 1 that sets gradually, feed surge bin
upper valve2,
feed surge bin3, feed surge bin
lower valve4, inert gas
sweep air inlet17, specifically, feed inlet 1 is narrow conical feed inlet down wide, and the welding of lower part has circular flange. The feeding device is characterized in that the lower part of the feeding port 1 is a feeding buffer bin
upper valve2 and is connected through a flange, the furnace body at the lower part of the feeding buffer bin
upper valve2 is a
feeding buffer bin3, the lower part of the
feeding buffer bin3 is a feeding buffer bin
lower valve4, the feeding buffer bin upper valve, the feeding buffer bin and the feeding buffer bin lower valve are connected through flanges, the
feeding buffer bin3 is a narrow-upper wide-middle cylindrical structure, the feeding buffer bin side edge is provided with a feeding buffer bin pressure charging and discharging
port5, and the feeding buffer bin pressure charging and discharging port is horizontally arranged. Therefore, the safety of the operation of the gasification furnace can be effectively ensured by the design of the inert gas purging air inlet and the charging and discharging pressure of the feeding buffer bin.
According to the embodiment of the utility model, refer to figure 1, the reaction zone furnace body is established in the feed arrangement below, the reaction zone furnace body includes
oven9 and the
furnace chamber18 that is formed by the oven, 18 upper segments of furnace chamber are equipped with distributing
device7, the middle section is equipped with
sleeve8, the bottom is equipped with
grate12, be formed with
annular cavity19 between
sleeve8 and the
oven9,
sleeve8 upper portion is narrow structure and sleeve 8's upper end support in
oven9 under the width. The top gasification
agent gas inlet6 is arranged on the upper part and/or the top of the
furnace wall9 and extends into the
furnace chamber18; a middle section
gasification agent inlet16 is arranged in the middle of the
furnace wall9 and higher than the area where the
sleeve8 is arranged, and extends into the
furnace chamber18; the
bottom gasification inlet14 is provided at a lower portion of the
furnace wall9 below the
grate12, and may be provided, for example, at a lower end of a bottom wall or a side wall of the
furnace wall9, and the
bottom gasification inlet14 may extend into the
furnace chamber18 and communicate with a lower portion of the
grate12. The
gas outlet10 is arranged in the middle of the
furnace wall9 and in the region of the
annular cavity19. Therefore, not only can the multi-stage supply of the gasifying agent be realized, but also the stable control of the double oxidation layer can be realized through accurate and stable multi-stage oxidation, so that the tar in the fuel gas is fully cracked, the quality of the obtained coal gas is improved, and the carbon content of the slag is reduced; in addition, the supply amount of the gasification agent at different positions and the position of the middle section gasification agent air inlet can be adjusted to meet the gasification requirements of the carbon-containing organic solid with different volatile matter contents and fixed carbon contents; the annular cavity formed between the furnace wall and the sleeve can realize the sedimentation of particles in the fuel gas (namely, coal gas), thereby effectively reducing the content of the particles in the fuel gas product, and simultaneously, because the annular cavity does not have high-temperature reaction of a carbon layer, the fuel gas can also achieve the effect of cooling when being led out through the annular cavity; the gas flowing mode of the upper section concurrent flow and the lower section countercurrent flow can avoid the gas leakage at the top feed inlet because the gasification agent is arranged at the two sections of the gasification furnace, which is the advantage that the traditional gasification furnace does not have; moreover, the upper part of the sleeve is of a structure with a wide upper part and a narrow lower part, and the upper end of the sleeve is abutted against the furnace wall, so that the sleeve and the furnace wall are relatively fixed, and a sealing structure can be formed at the top of the annular cavity, so that the separation of gas and particles can be better realized, and the gas is prevented from outputting and carrying excessive particles; preferably, a water wall structure can be formed outside the sleeve and the furnace wall of the upper area of the sleeve, so that the dry distillation semicoke falls along the inner wall of the sleeve, the phenomenon that part of organic solid waste is coked and hung on the furnace wall due to high temperature of the furnace wall is avoided, and the better cooling effect is achieved in the process that fuel gas is led out from the annular cavity. The sleeve type double oxidation layer fixed bed gasification furnace can be applicable to the organic solid waste treatment with high tar content.
According to the embodiment of the utility model, can utilize furnace roof gasification agent air inlet, middle section gasification agent air inlet and stove bottom gasification agent air inlet to supply with the gasification agent to the reaction zone furnace body, divide into drying layer, dry distillation layer, go up the oxide layer, reduction layer, oxide layer and ash residue layer down with the reaction zone furnace body from top to bottom, make organic solid useless gasification reaction that takes place, obtain combustible gas and lime-ash, the combustible gas passes through the toroidal cavity discharge reaction zone furnace body between sleeve and the oven, wherein, the combustible gas can be coal gas. In addition, through the control of the air inflow of each stage of gasifying agent, the drying layer, the dry distillation layer and the upper oxidation layer can be positioned above the sleeve, the lower oxidation layer and the ash layer are positioned below the sleeve, and the whole sleeve area is positioned in the reduction layer.
Further, the roof gasifying agent inlet port includes a plurality of, and the plurality of roof gasifying
agent inlet ports6 may be arranged uniformly on the upper portion of the side wall of the
furnace wall9 and/or the top of the
furnace wall9. Therefore, the uniform air distribution at the top of the furnace body can be realized.
Further, one or more middle-section
gasifying agent inlets16 can be included, and a plurality of middle-section
gasifying agent inlets16 can be uniformly and horizontally arranged along the circumferential direction of the
furnace wall9, wherein the middle-section gasifying agent inlets can be used for regulating and controlling the position of the upper oxidation layer, so that the problem that the upper oxidation layer is too high or too low is avoided, and the upper oxidation layer is preferably positioned in the area of the sleeve.
Further, one or
more gas outlets10 may be included, and a gas outlet may be preferably provided in consideration of the fact that the structure of the gasification furnace is more complicated when a large number of gas outlets are provided; in order to avoid the furnace type structure being too complex, when a plurality of gas outlets are arranged, the number of the gas outlets can be preferably 2 or 3, and the
gas outlets10 can be uniformly and horizontally arranged along the circumferential direction of the
furnace wall9, so that uniform gas outlet can be effectively realized, and the problem of nonuniform reaction of the furnace layer caused by the gas outlets on one side is avoided.
Further, the ratio of the height from the upper end of the
sleeve8 to the
lower valve4 of the feeding buffer bin to the total height of the furnace body in the reaction zone can be (0.4-0.8): 1, the ratio of the height from the lower end of the
sleeve8 to the top of the
grate12 to the total height of the furnace body in the reaction zone can be (0.2-0.6): 1, the ratio of the height of the
sleeve8 to the inner diameter of the reaction zone furnace body can be (0.2-0.6): 1. therefore, the annular cavity formed between the sleeve and the furnace wall can be ensured to have enough height, so that the combustible gas product is further cooled, sufficient settling space is provided for particles in the combustible gas, and the particles in the combustible gas are reduced; and carbon dioxide generated by the oxidation layer can react with the carbon layer of the reduction section to generate required carbon monoxide, and the carbon dioxide and the carbon layer can have reasonable reaction contact time by controlling the distance range between the end part of the sleeve and the grate.
Further, the ratio of the maximum thickness of the
annular cavity19 to the inner diameter of the furnace body of the reaction zone can be (0.1-0.3): 1, the utility model discloses the people discovers, if toroidal cavity's thickness is too big, can reduce the reaction space in the stove, lead to gasifier throughput to show and reduce, and if toroidal cavity's thickness undersize, neither do benefit to subsiding of particulate matter, also do not benefit to the staff and overhaul the sleeve, and be above-mentioned thickness scope through controlling toroidal cavity, can compromise the throughput of gasifier and the effect of subsiding of particulate matter in the gas simultaneously, avoid appearing the problem that the lime-ash come-up influences the gas quality when because of the gas flow is great, still be convenient for realize telescopic installation and maintenance. It should be noted that the
sleeve8 includes an upper cylinder with a wider upper diameter and a narrower lower cylinder with a uniform upper diameter and a lower cylinder with a uniform lower diameter, and the maximum thickness of the annular cavity refers to the thickness of the annular cavity corresponding to the lower cylinder of the sleeve.
Furthermore, the outer side of the
furnace wall9 is a membrane water-cooling wall, the membrane water-cooling wall can be connected with the top end of the upper furnace body through a flange, and the membrane water-cooling wall can be a coil pipe type or a tube type; the furnace can also be a jacket water-cooled wall, so that the radiation of high temperature in the furnace to the outside can be avoided, the slag bonding phenomenon on the inner wall of the furnace can also be avoided, and the operation of the furnace body is more stable; in addition, to avoid the problem of bulging by means of a water jacket, the membrane wall may preferably be of the coil or tube type.
In the embodiment of the present invention, the specific value of the inner diameter of the reaction zone furnace body is not particularly limited, and those skilled in the art can select the inner diameter at will according to actual conditions, and as an optimal scheme, the inner diameter of the reaction zone furnace body is 0.3-8.0 m.
In accordance with an embodiment of the present invention, referring to FIG. 1, the
bottom gasification inlet14 communicates with the lower portion of the
grate12. The air inlet of the furnace bottom gasification agent is connected with an external air source through a pipeline positioned below the furnace bottom gasification agent, and air distribution ports are distributed on the grate to realize the uniform air distribution of the air inlet at the furnace bottom.
According to the embodiment of the present invention, referring to fig. 1, the
gas outlet10 is disposed in the middle of the
furnace wall9 and located in the area where the annular cavity is located, and the
gas outlet10 is communicated with the
annular cavity19.
According to the embodiment of the utility model, refer to fig. 2 and 3, arrange the sediment device and set up in aqueous and be located the below of
hypomere furnace body9, arrange the sediment device including
ash tray13, disintegrating
slag circle20,
grate support piece22 and
first grey sword21,
ash tray13 sets up the below of
grate12, disintegrating
slag circle20 is cyclic annular and upper portion diaphragm type wall welding together and the cover is established in
ash tray13,
grate support piece22 sets up the below of
grate12 just is located in disintegrating
slag circle20, it sets up to be the
first grey sword21 of plough on the inside wall of ash tray. Further, referring to fig. 2 and 3, the slag discharging device further includes a
second ash knife23 and a
broken slag block24, the
second ash knife23 is disposed at the bottom of the
grate support22, and the
broken slag block24 is disposed on the side wall of the
grate support22, thereby better breaking the ash. It should be noted that the first plaster cutter refers to a large plaster cutter, and the second plaster cutter refers to a small plaster cutter. Specifically, ash is discharged from the reaction zone furnace into the
ash tray13, the ash in the
ash tray13 is crushed by the co-extrusion crushing action of the
clinker ring20, the
grate support22, the
second clinker23 and the
clinker block24 while accompanying the rotation of the
grate support22, and the crushed ash is discharged from the ash tray in the direction of the first clinker. From this, the ash tray water seal is constituteed jointly with the disintegrating slag circle to the ash tray, because there is certain pressure in the stove, extrudees the water in the ash tray to take the altitude and realize having the pressure liquid seal, thereby gas can emerge safe pressure release from the aquatic when the stove internal pressure is too big, thereby the mode that adopts ash tray liquid seal wet process to arrange the sediment can effectual control the malleation state in the stove, reduces the potential safety hazard of gasifier.
Further, referring to fig. 1, the gasification furnace further includes a gasifying
agent distribution regulator15, the gasifying
agent distribution regulator15 is vertically movably disposed at the outlet end of the furnace bottom gasifying
agent inlet14 and is located in the
furnace grate12, and the gasifying
agent distribution regulator15 vertically moves to regulate the distribution of the gasifying agent in the furnace grate, so as to better adapt to the uniform gas distribution under the condition of small flow rate at the furnace bottom gasifying agent inlet.
Further, referring to fig. 1, the gasification furnace further includes a
material distribution device7, and the
material distribution device7 is disposed above the upper-stage furnace body. From this, distributing
device7 realizes the even cloth of material in dry layer.
Compared with the prior art, the utility model discloses some advantages of organic solid waste sleeve formula air guide wet-type ash discharge fixed bed gasification stove are mainly reflected in: 1) the arrangement of the furnace top gasifying agent air inlet, the middle section gasifying agent air inlet and the furnace bottom gasifying agent air inlet can realize the multi-stage supply of the gasifying agent, further realize the stable control of an oxidation layer through the accurate and stable multi-stage oxidation, and fully crack tar in the fuel gas, thereby improving the quality of the obtained combustible gas and ensuring the lower carbon content of the furnace slag; 2) the gasification requirements of the carbon-containing organic solids with different volatile matter contents and fixed carbon contents can be met by adjusting the supply amount of the gasification agent at different positions and the position of the middle section gasification agent air inlet; 3) the grate gasifying agent distribution regulator can better adapt to the uniform gas distribution under the condition of small flow of the bottom gasifying agent inlet; 4) the annular cavity formed between the furnace wall and the sleeve can realize the sedimentation of particles in the gas, thereby effectively reducing the content of the particles, meanwhile, the annular cavity area has higher heat, the gas temperature at a gas outlet of the gas is higher, and the secondary combustion is more suitable for being carried out; 5) the safety of the operation of the gasification furnace can be effectively ensured by the design of the inert gas purging air inlet and the charging and discharging of the feeding buffer bin; 6) the gas flowing mode of the upper section concurrent flow and the lower section countercurrent flow can avoid the environmental pollution caused by the gas leakage at the top feed inlet of the traditional countercurrent gasification furnace; 7) the furnace is under the condition of positive pressure reaction, and compared with a negative pressure state, the gasification reaction rate is higher, and the treatment capacity of the gasification furnace is larger; 8) the positive pressure state in the furnace can be effectively controlled by adopting an ash tray liquid seal wet-method slag discharge mode, and the potential safety hazard of the gasification furnace is reduced; 9) the membrane type water-cooled wall is used for more stable cooling operation of the furnace body, and the bulging phenomenon of the water jacket can not occur.
For convenience of understanding, a method for gasification using the organic solid waste sleeve type gas guiding wet ash discharging fixed bed gasification furnace of the above embodiment is explained in detail below, and the method comprises the following steps:
(1) organic solid waste is supplied to the furnace body of the reaction area through the feeding device, and inert protective gas is blown to the lower part of the feeding device through the inert gas blowing inlet.
(2) And the gasification agent is supplied to the reaction zone furnace body through a furnace top gasification agent air inlet, a middle section gasification agent air inlet and a furnace bottom gasification agent air inlet, and the reaction zone furnace body comprises a drying layer, a dry distillation layer, an upper oxidation layer, a reduction layer, a lower oxidation layer and an ash residue layer which are sequentially arranged from top to bottom.
In this step, a gasifying agent is fed into the furnace by a blower to bring the pressure inside the furnace into a positive pressure state, the pressure inside the reaction zone furnace body is 0 to 20.0kPa (for example, 0.1kPa, 1kPa, 2kPa, 4kPa, 6kPa, 8kPa, 10kPa, 12kPa, 14kPa, 18kPa, 20kPa, etc.), the gasifying agent pressure at the gas inlet is 0 to 20kPa, and the pressure is a gauge pressure measured by a pressure gauge. Therefore, the positive pressure state is maintained in the control furnace, potential safety hazards in the negative pressure operation process are avoided, and meanwhile, compared with the negative pressure state, the gasification reaction rate is higher and the gasifier treatment capacity is larger when the positive pressure reaction condition exists in the furnace.
Further, the gasifying agent comprises at least one of water vapor, carbon dioxide, air and oxygen enrichment (oxygen concentration is 21-100 v%), so that partial oxidation of the organic solid waste is promoted to realize self-heating, and organic components are broken into non-condensable micromolecule gas as far as possible to obtain combustible gas.
Further, the gasifying agent is a mixed gas of water vapor and oxygen-enriched air, and the ratio of the mass of the water vapor to the volume of the oxygen in the oxygen-enriched air is 0-8.0 kg/Nm3E.g. 0, 0.1kg/Nm3、0.5kg/Nm3、1.0kg/Nm3、2.0kg/Nm3、3.0kg/Nm3、4.0kg/Nm3、5.0kg/Nm3、6.0kg/Nm3、7.0kg/Nm3、8.0kg/Nm3And the like. The utility model discloses the people discovery, when the gas mixture of vapor and oxygen boosting is adopted to the gasification agent, through the quality of control vapor and the volume ratio of oxygen in the oxygen boosting in above-mentioned scope, can make the material gasification temperature of different ash fusion points maintain below the softening point temperature of lime-ash, prevent that the lime-ash slagging scorification from influencing gasifier normal operating. Preferably, the ratio of the mass of the water vapor to the volume of the oxygen in the oxygen-enriched air is set to 1.0 to 6.0kg/Nm3. If the ratio of the mass of the water vapor to the volume of the oxygen in the rich oxygen is too large, the gasification reaction temperature may be reduced, which causes the content of the effective components such as carbon monoxide and hydrogen in the coal gas to be reduced, and the heat value of the coal gas to be reduced. If the ratio of the mass of the water vapor to the volume of the oxygen in the rich oxygen is too small, the gasification reaction temperature may be raised to make the temperature of the oxidation layer higher than the softening point temperature of the ash, so that the ash slagging gasification furnace cannot normally operate。
Further, the gasifying agent is a mixed gas of steam and air, and the temperature of the gasifying agent is 40-70 ℃, such as 40 ℃, 50 ℃, 60 ℃, 70 ℃ and the like. The utility model discloses the people discovery, when the gas mixture of vapor and air is adopted to the gasifying agent, through the temperature of control gasifying agent in above-mentioned scope, can make the air bring into the water gas reaction that the oxidation reduction layer that proper amount vapor got into the gasifier takes place carbon and vapor, generates carbon monoxide and hydrogen. If the temperature of the gasifying agent is too low, the amount of water vapor possibly brought in is less, so that the temperature of an oxidation layer is too high, and if the temperature of the oxidation layer is higher than the softening point temperature of ash, serious slagging phenomenon can be caused, and the normal operation of the gasification furnace is influenced; if the temperature of the gasifying agent is too high, the amount of water vapor possibly brought in is too high, and the reaction temperature is too low, so that the quality of the coal gas is reduced.
Further, the gasifying agent is a mixed gas of carbon dioxide and oxygen-enriched air, and the ratio of the mass of the carbon dioxide to the volume of oxygen in the oxygen-enriched air is 0-19.5 kg/Nm3E.g. 0.10kg/Nm3、0.5kg/Nm3、1.0kg/Nm3、2.0kg/Nm3、3.0kg/Nm3、5.0kg/Nm3、8.0kg/Nm3、10.0kg/Nm3、12.0kg/Nm3、15.0kg/Nm3、16.0kg/Nm3、18.0kg/Nm3、19.5.0kg/Nm3And the like, so that carbon dioxide and carbon are subjected to reduction reaction to generate carbon monoxide, the heat of the reaction layer is absorbed, the temperature of the reaction layer is maintained in a reasonable range, and the quality of coal gas and slag are kept from slagging. Preferably, the ratio of the mass of carbon dioxide to the volume of oxygen in the enriched oxygen is set to 1.0 to 15.0kg/Nm3. Utility model people find that if the ratio of the mass of carbon dioxide to the volume of oxygen in the oxygen enrichment is too large, the temperature of a reaction layer is possibly reduced too much, thereby leading to poor gas quality.
Furthermore, the air inflow of the top gasification agent air inlet and the middle gasification agent air inlet is 30% -90% (e.g. 30%, 40%, 50%, 60%, 70%, 80%, 90%, etc.) of the total air inflow of the gasification agents, wherein the air inflow of the top gasification agent air inlet is 70% -90% (e.g. 70%, 80%, 90%, etc.) of the total air inflow of the top gasification agent air inlet and the middle gasification agent air inlet, and the air inflow of the middle gasification agent air inlet is 10% -30% (e.g. 10%, 20%, 30%, etc.) of the total air inflow of the top gasification agent air inlet and the middle gasification agent air inlet; the air inflow of the bottom gasification agent air inlet is 10% -70% (such as 10%, 20%, 30%, 40%, 50%, 60%, 70% and the like) of the total air inflow of the gasification agent, so that volatile matters generating tar in the upper oxidation layer can be directly oxidized into coal gas by oxygen in the gasification agent by controlling the air inflow of each air inlet of the gasification furnace within the range, the generation of tar is avoided, and simultaneously carbon in the lower oxidation layer is oxidized into coal gas by oxygen in the gasification agent.
Further, the temperature of the dry layer is 20 to 200 ℃ (e.g., 20 ℃, 60 ℃, 80 ℃, 100 ℃, 120 ℃, 140 ℃, 180 ℃, 200 ℃, etc.), the temperature of the dry distillation layer is 200 to 600 ℃ (e.g., 200 ℃, 250 ℃, 300 ℃, 350 ℃, 400 ℃, 450 ℃, 500 ℃, 550 ℃, 600 ℃, etc.), the temperature of the upper oxidation layer is 600 to 1200 ℃ (e.g., 600 ℃, 700 ℃, 800 ℃, 900 ℃, 1000 ℃, 1100 ℃, 1200 ℃, etc.), the temperature of the reduction layer is 600 to 1100 ℃ (e.g., 600 ℃, 700 ℃, 800 ℃, 900 ℃, 1000 ℃, 1100 ℃, etc.), the temperature of the lower oxidation layer is 600 to 1100 ℃ (e.g., 600 ℃, 700 ℃, 800 ℃, 900 ℃, 1000 ℃, 1100 ℃, etc.), and the temperature of the ash layer is 200 to 600 ℃ (e.g., 200 ℃, 250 ℃, 300 ℃, 350 ℃, 400 ℃, 450 ℃, 500 ℃, 600 ℃, etc.). Therefore, by controlling the temperature of each reaction area in the gasification furnace to be in the range, the reaction layer of the oxidation layer can maintain reasonable reaction temperature, the quality of coal gas is ensured, and meanwhile, the reaction temperature of ash is lower than the softening point, and no slagging occurs.
(3) And (3) carrying out gasification reaction on the organic solid waste to obtain combustible gas and ash, and discharging the combustible gas out of the reaction zone furnace body through an annular cavity between the sleeve and the furnace wall.
(4) And discharging the ash into an ash tray, crushing the ash through extrusion of a grate support and a slag crushing ring and rotation of the grate support, and discharging the crushed ash out of the ash tray along the direction of a first ash knife.
Therefore, the organic solid waste gasification method can be applied to gasification treatment of carbon-containing organic solids such as household garbage, medical waste, organic hazardous waste, industrial organic solid waste, biomass, coal and the like, solves the problems of high tar content and coal leakage at a feed inlet of a counter-flow gasification device with coal gas moving in the opposite direction of a material layer, and solves the problem of high carbon content in solid-phase ash slag of a co-flow gasification device with coal gas moving in the same direction of the material layer.
The invention will now be described with reference to specific examples, which are intended to be illustrative only and not to be limiting in any way.
Example 1
The structure of the sleeve type gas guide wet ash discharge fixed bed gasification furnace for organic solid wastes is shown in figures 1-3, wherein in figures 1-3: 1-feeding hole, 2-feeding buffer bin upper valve, 3-feeding buffer bin, 4-feeding buffer bin lower valve, 5-feeding buffer bin pressure charging and releasing hole, 6-furnace top gasifying agent air inlet, 7-distributing device, 8-sleeve, 9-furnace wall (gasifying furnace body), 10-gas air outlet, 11-membrane water-cooled wall, 12-grate, 13-ash tray, 14-furnace bottom gasifying agent air inlet, 15-grate gasifying agent distribution regulator, 16-middle section gasifying agent air inlet, 17-inert gas purging air inlet, 18-furnace chamber, 19-annular cavity, 20-slag ring, 21-first ash knife, 22-grate supporting piece, 23-second ash knife and 24-slag breaking block.
(1) Feeding of the feedstock
The organic solid waste gasification furnace of the embodiment is composed of a feeding device, a gasification device and a slag discharging device. The feeding device is composed of a feeding port 1, an upper feeding
buffer bin valve2, a
feeding buffer bin3, a lower feeding
buffer bin valve4 and a feeding buffer bin pressure charging and discharging
port5. The feed inlet 1 is positioned at the topmost end of the gasification furnace, is provided with a feed buffer bin
upper valve2 between the feed inlet 1 and the
feed buffer bin3, and is connected with the feed buffer bin upper valve through a flange. Install feeding surge bin
lower valve4 between
feeding surge bin3 and the
gasification furnace body9 to through flange joint, feeding
surge bin3 side is equipped with the feeding surge bin
pressure release mouth5 that the level was arranged. The material gets into the gasifier from feed inlet 1, there is certain pressure in the stove this moment, feeding surge bin
lower valve4 keeps the encapsulated state, open feeding surge bin
upper valve2 and make the material in the feed inlet enter into
feeding surge bin3, feeding
surge bin3 is in the ordinary pressure state, close feeding surge bin
upper valve2 after adding the material in feeding
surge bin3, realize the sealing of feeding
surge bin3, fill
pressure port5 through feeding surge bin and pressurize this moment, make pressure in feeding
surge bin3 unanimous with the internal pressure of reacting furnace, sweep
air inlet17 through the inertia of feeding surge bin
lower valve4 lower part and let in nitrogen gas, vapor or carbon dioxide, make feeding surge bin
lower valve4 lower part atmosphere be the incombustible gas, open feeding surge bin
lower valve4, make the material in feeding
surge bin3 gasify after getting into the gasifier body under the effect of gravity. The material closes feeding surge bin
lower valve4 after getting into gasification furnace body completely in feeding
surge bin3, fills
pressure release mouth5 through feeding surge bin and carries out the pressure release, reaches the ordinary pressure state, opens feeding surge bin
upper valve2 and opens new round of feeding.
(2) Gasifying agent air inlet
Be equipped with three gasification agent air inlets in the furnace body, firstly furnace roof gasification
agent air inlet6 is located inert gas and sweeps the top of 5 below
gasification furnace bodies22 of air inlet, and the annular evenly is provided with a plurality ofly, realizes the even gas distribution in top through symmetrical arrangement. And secondly, the middle section gasification
agent gas inlet16 is horizontally arranged in the upper area of the middle section of the furnace body and is horizontally arranged along the circumferential direction. And the third is a bottom gasifying
agent inlet14 which is communicated with the
bottom grate12, the bottom is uniformly distributed through a gas distribution port of the
grate12, and a grate gasifying
agent distribution regulator21 is arranged in the
grate12. The even gas distribution of the air inlet that furnace body top and grate 12 formed from top to bottom can ensure that the material forms even stable reaction layer in gasification reaction zone, avoids the phenomenon of inhomogeneous reaction. The middle section
gasification agent inlet16 is used for controlling the position of the upper oxidation layer, so that the problem that the upper oxidation layer is too high or too low is avoided, when the calorific value of the gasification raw material is lower or the fixed carbon content is lower, the gasification agent feeding amount demand of the furnace bottom
gasification agent inlet14 is less, and the small-flow uniform gas distribution is realized by reducing the height of the regulating grate gasification
agent distribution regulator21. The gasification agents introduced into the three gasification agent air inlets are air and water vapor.
(3) Gasification process
The gasifier body of the organic solid waste gasifier of the embodiment is a main gasification reaction region, and the middle section is provided with the
sleeve8 which can be divided into a drying layer, a dry distillation layer, an upper oxidation layer, a reduction layer, a lower oxidation layer and a slag layer from top to bottom. The drying layer and the dry distillation layer are positioned on the upper portion of the
sleeve8, the upper oxidation layer is positioned on the upper portion of the
sleeve8, the sleeve is positioned in the reduction layer area, the lower end of the
sleeve8 is a junction of the upper reduction layer and the lower reduction layer, and the lower oxidation layer and the ash layer are positioned on the lower portion of the
sleeve8. The material is from feeding
surge bin3 entering furnace intracavity, realizes the even cloth of material at the dry layer by distributing
device7, and the dry layer temperature is in 20 ~ 200 ℃ within range, and the moisture in the material is heated the evaporation and is entered into the gaseous phase, and the material through drying gets into the dry distillation layer and releases the volatile, generates tar and coke, and the temperature on dry distillation layer is in 200 ~ 600 ℃ scope. The tar and the coke enter the upper oxidation layer, the tar and the coke are subjected to oxidation reaction with oxygen in a gasifying agent to release heat, so that the temperature of the upper oxidation layer can reach 600-1200 ℃, meanwhile, part of the tar is cracked in a high-temperature region, the coke is only partially subjected to oxidation reaction due to insufficient gas-solid contact, the coke enters the reduction layer under the action of gravity of a material mainly comprising the coke, and carbon dioxide and water generated by oxidation of the upper oxidation layer and the coke of the reduction layer are subjected to gasification reaction, so that the quality of produced gas is improved. The coke which is not reacted in the reduction layer enters the lower oxidation layer and is further oxidized by the gasification agent introduced into the
gasification agent inlet14 at the bottom of the furnace to release heat. The heat of the reduction layer comes from the heat radiation of the upper oxidation layer and the lower oxidation layer, the temperature range is 600-1100 ℃, and the temperature range of the lower oxidation layer is 600-1100 ℃. The coke is completely oxidized in the lower oxidation layer and then is changed into slag to enter an ash layer above the
grate12, and the temperature of the ash layer is within 200-600 ℃. The gasification agent introduced into the air inlet of the furnace bottom gasification agent enters the ash layer through the grate air supply hole to exchange heat with the ash so as to realize the heating of the gasification agent and the cooling of the ash.
(4) Slag discharge
The
fire grate12 is located
ash tray13 top and fixes, can drive rotatoryly through the motor, and
ash tray13 constitutes ash tray water seal jointly with the disintegrating slag circle, because there is certain pressure in the stove, extrudees the water in
ash tray13 take the altitude to realize pressing the liquid seal, thereby gas can burst out from the aquatic safety pressure release when the stove internal pressure is too big, avoids the too big potential safety hazard that produces the explosion of stove internal pressure. The fixed large knife is welded on the side wall of the ash tray, the lower end of the fixed large knife is inserted into the water of the ash tray, ash in the
ash tray13 is crushed along with the rotation of the
grate support22 under the extrusion action of the
slag crushing ring20 and the
grate support22, and the crushed ash is discharged out of the ash tray along the direction of the first ash knife.
(5) Gas outlet
The
sleeve8 is arranged below the upper oxidation layer in the middle section of the furnace body and on the middle upper portion of the reduction layer, the
sleeve8 is made of heat-resistant steel, an interlayer is formed between the
sleeve8 and the furnace body, an
annular cavity19 can be formed in the area after the filling materials start to react, a
coal gas outlet10 is horizontally arranged in the annular cavity area, the annular cavity area is horizontally arranged, uniform gas outlet can be effectively achieved, and particles in the fuel gas can be reduced by the annular cavity. The material below the interlayer cavity plays a role in filtering, and particulate matters in the fuel gas are reduced. Meanwhile, the annular cavity is radiated by the upper oxidation layer and the reduction layer to have higher temperature, so that the temperature in the cavity is within the range of 400-1000 ℃, the fuel gas carrying tar passes through the upper oxidation layer, the reduction layer and the cavity of the outer interlayer of the
sleeve8, the tar can be fully cracked and gasified at high temperature, and finally the combustible gas with low tar, low particulate matters and high calorific value is obtained from the
gas outlet10.
The following concrete examples of the operation of the gasification furnace are as follows:
the inner diameter of the gasifier is 3.2m, the treated material is sludge, and the treatment capacity is 2800 kg/h. The main operating conditions and gasification results were as follows:
(1) industrial analysis of materials is shown in the following Table
(2) The operating conditions are as follows:
gasification pressure: 1000 Pa;
gasifying agent: air + water vapor;
air (a)Quantity: 2500Nm3/h;
Amount of water vapor: 160 kg/h.
(3) And (3) gasification result:
gas production: 3300Nm3/h;
The fuel gas comprises the following components: h2:11.88%,CO:14.10%,CH4:1.30%,CO2:12.90%,N2:59.20%,O2:0.50%,CnHm:0.12%;
Gasification efficiency: 63%;
carbon content of ash: 3.3 percent;
the tar content of the fuel gas is as follows:<1g/Nm3。
in the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.
Claims (10)
1.一种有机固废套筒式导气湿式排灰固定床气化炉,其特征在于,包括:1. an organic solid waste sleeve type gas-conducting wet type ash discharge fixed-bed gasifier, is characterized in that, comprises: 进料装置;feeding device; 反应区炉体,所述反应区炉体设在所述进料装置下方,所述反应区炉体包括炉壁和炉腔,所述炉腔上段设有布料装置、中段设有套筒、底部设有炉篦,所述套筒与所述炉壁之间形成有环形空腔,所述套筒上部为上宽下窄结构且所述套筒的上端止抵于所述炉壁;The furnace body in the reaction zone, the furnace body in the reaction zone is arranged below the feeding device, and the furnace body in the reaction zone includes a furnace wall and a furnace cavity. A grate is provided, an annular cavity is formed between the sleeve and the furnace wall, the upper part of the sleeve is of a wide upper part and a narrow lower structure, and the upper end of the sleeve stops against the furnace wall; 炉顶气化剂进气口,所述炉顶气化剂进气口设在所述炉壁的上部和/或顶部上,所述炉顶气化剂进气口延伸至所述炉腔内;A furnace top gasification agent inlet, the furnace top gasification agent inlet is provided on the upper part and/or the top of the furnace wall, and the furnace top gasification agent inlet extends into the furnace cavity ; 中段气化剂进气口,所述中段气化剂进气口设在所述炉壁的中部且高于所述套筒所在区域布置,所述中段气化剂进气口延伸至所述炉腔内;a mid-stage gasification agent inlet, which is arranged in the middle of the furnace wall and higher than the area where the sleeve is located, and the middle-stage gasification agent inlet extends to the furnace cavity; 炉底气化剂进气口,所述炉底气化剂进气口设在所述炉壁的下部且位于所述炉篦的下方,所述炉底气化剂进气口延伸至所述炉腔内并与所述炉篦的下部连通;A furnace bottom gasification agent inlet, the furnace bottom gasification agent inlet is arranged at the lower part of the furnace wall and below the grate, and the furnace bottom gasification agent inlet extends into the furnace cavity and communicate with the lower part of the grate; 煤气出气口,所述煤气出气口设在所述炉壁的中部且位于所述环形空腔所在的区域内,所述煤气出气口与所述环形空腔连通;a gas outlet, the gas outlet is arranged in the middle of the furnace wall and is located in the area where the annular cavity is located, and the gas outlet communicates with the annular cavity; 排渣装置,所述排渣装置设置在水中且位于所述反应区炉体的下方,所述排渣装置包括灰盘、碎渣圈、炉篦支撑件和第一灰刀,所述灰盘设置在所述炉篦的下方,所述碎渣圈呈环状且套设在所述灰盘内,所述炉篦支撑件设置在所述炉篦的下方且位于所述碎渣圈内,所述第一灰刀设置所述灰盘的内侧壁上。A slag discharge device, which is arranged in the water and located below the furnace body in the reaction zone, the slag discharge device includes an ash tray, a slag slag ring, a grate support and a first ash knife, the ash tray is arranged below the grate, the slag ring is annular and is sleeved in the ash tray, the grate support is arranged below the grate and is located in the slag ring, The first ash knife is arranged on the inner side wall of the ash tray. 2.根据权利要求1所述的有机固废套筒式导气湿式排灰固定床气化炉,其特征在于,所述排渣装置还包括第二灰刀和破渣块,所述第二灰刀设置在所述炉篦支撑件的底部,所述破渣块设置在所述炉篦支撑件的侧壁上。2 . The organic solid waste sleeve type gas-conducting wet type ash discharge fixed bed gasifier according to claim 1 , wherein the slagging device further comprises a second ash knife and a slag breaking block, and the second The ash knife is arranged at the bottom of the grate support, and the slag breaking block is arranged on the side wall of the grate support. 3.根据权利要求1所述的有机固废套筒式导气湿式排灰固定床气化炉,其特征在于,还包括气化剂分布调节器,所述气化剂分布调节器可上下移动地设置在所述炉底气化剂进气口的出口端,且位于所述炉篦内。3. The organic solid waste sleeve type gas-conducting wet type ash-discharging fixed-bed gasifier according to claim 1, characterized in that, further comprising a gasification agent distribution regulator, and the gasification agent distribution regulator can move up and down It is arranged at the outlet end of the bottom gasification agent air inlet, and is located in the grate. 4.根据权利要求1所述的有机固废套筒式导气湿式排灰固定床气化炉,其特征在于,所述炉壁外侧为膜式水冷壁或夹套水冷壁;4. The organic solid waste sleeve type gas-conducting wet ash-discharging fixed-bed gasifier according to claim 1, wherein the outside of the furnace wall is a membrane-type water-cooling wall or a jacketed water-cooling wall; 所述膜式水冷壁为列管式膜式水冷壁或盘管式膜式水冷壁。The membrane-type water-cooling wall is a tubular membrane-type water-cooling wall or a coil-type membrane-type water-cooling wall. 5.根据权利要求1所述的有机固废套筒式导气湿式排灰固定床气化炉,其特征在于,所述炉顶气化剂进气口为多个,多个所述炉顶气化剂进气口在所述炉壁的上部和/或所述炉壁的顶部上均匀布置;5 . The organic solid waste sleeve type gas-conducting wet ash-discharging fixed-bed gasifier according to claim 1 , wherein the furnace top gasification agent inlets are multiple, and a plurality of the furnace tops are provided. 6 . Gasification agent inlets are evenly arranged on the upper part of the furnace wall and/or on the top of the furnace wall; 所述中段气化剂进气口为多个,多个所述中段气化剂进气口沿所述炉壁的周向均匀水平布置。There are multiple gasification agent inlets in the middle section, and the plurality of gasification agent inlets in the middle section are evenly and horizontally arranged along the circumferential direction of the furnace wall. 6.根据权利要求1所述的有机固废套筒式导气湿式排灰固定床气化炉,其特征在于,所述煤气出气口为多个,多个所述煤气出气口沿所述炉壁的周向均匀水平布置。6 . The organic solid waste sleeve type gas-conducting wet ash-discharging fixed-bed gasifier according to claim 1 , wherein there are multiple gas outlets, and the plurality of gas outlets are located along the furnace. 7 . The circumference of the wall is evenly arranged horizontally. 7.根据权利要求1所述的有机固废套筒式导气湿式排灰固定床气化炉,其特征在于,所述进料装置包括自上至下依次设置的进料口、进料缓冲仓上阀、进料缓冲仓、进料缓冲仓下阀、惰性气体吹扫进气口,所述进料缓冲仓的侧部设有进料缓冲仓充泄压口。7 . The organic solid waste sleeve type gas-conducting wet ash-discharging fixed-bed gasifier according to claim 1 , wherein the feeding device comprises a feeding port and a feeding buffer arranged in sequence from top to bottom. 8 . The upper valve of the silo, the feeding buffer silo, the lower valve of the feeding buffer silo, the inert gas purging air inlet, and the side part of the feeding buffer silo is provided with a charging and discharging port of the feeding buffer silo. 8.根据权利要求7所述的有机固废套筒式导气湿式排灰固定床气化炉,其特征在于,所述套筒上端距离所述进料缓冲仓下阀的高度与所述反应区炉体总高度的比值为(0.4~0.8):1;8 . The organic solid waste sleeve type gas-conducting wet type ash discharge fixed bed gasifier according to claim 7 , wherein the height of the upper end of the sleeve from the lower valve of the feed buffer bin is the same as the height of the reaction chamber. 9 . The ratio of the total height of the furnace body in the zone is (0.4 ~ 0.8): 1; 所述套筒下端距离所述炉篦顶部的高度与所述反应区炉体高度的比值为(0.2~0.6):1。The ratio of the height of the lower end of the sleeve from the top of the grate to the height of the furnace body in the reaction zone is (0.2-0.6):1. 9.根据权利要求1-8任一项所述的有机固废套筒式导气湿式排灰固定床气化炉,其特征在于,所述套筒的高度与所述反应区炉体内径的比值为(0.2~0.6):1;9 . The organic solid waste sleeve type gas-conducting wet ash discharge fixed-bed gasifier according to any one of claims 1 to 8, wherein the height of the sleeve is equal to the inner diameter of the furnace in the reaction zone. The ratio is (0.2~0.6): 1; 所述环形空腔的最大厚度与所述反应区炉体内径的比值为(0.1~0.3):1。The ratio of the maximum thickness of the annular cavity to the inner diameter of the furnace in the reaction zone is (0.1-0.3):1. 10.根据权利要求1-8任一项所述的有机固废套筒式导气湿式排灰固定床气化炉,其特征在于,所述反应区炉体的内径为0.3~8m。10 . The organic solid waste sleeve type gas-conducting wet type ash-discharging fixed-bed gasifier according to claim 1 , wherein the inner diameter of the furnace body in the reaction zone is 0.3-8 m. 11 .
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CN112625754A (en) * | 2020-12-31 | 2021-04-09 | 苏州允清环境能源科技有限公司 | Organic solid waste sleeve type gas guide wet ash discharge fixed bed gasification furnace and gasification method |
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CN112625754B (en) * | 2020-12-31 | 2024-08-13 | 苏州允清环境能源科技有限公司 | Sleeve type gas-guide wet ash-discharging fixed bed gasification furnace for organic solid waste and gasification method |
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