M277487 八、新型說明： 【新型所屬之技術領域】 本創作係有關於一種具透明彩色圖像球體結構，其係 在球體於加強層上粘貼一複合層，而該複合層係由一透明 層與一彩色薄膜，經射出方式或高週波熔合方式複合而 成’其完成後即可完成由最外層，直接透視内部的具透明 彩色圖像球。 【先前技術】 按’習用球體如：籃球、足球、排球、手球、躲避球' 美式足球、橄欖球、練習球'玩具球等等，依製造法可區 分為手縫球與非手縫球，而非手縫球一般的結構及製造概 述如下：以結構區分為有纏繞層與不具纏繞層二類： A、具纏繞層（wlth wrappedlayer)分手貼皮球與橡膠成形 球。 、手貼皮球（積層球laminated balls ) -充氣内膽（bladder)，再加上—單條紗線或多條紗 線，纏繞於内膽外表（該單條紗線或多條紗線均預浸 乳膠）形成纏繞層，其作用在於補強球體内膽尺寸之 安定性與不變形的特性，之後在 Γ衣枯貼一胎體層 M277487 (carcass)，名磁曰丄 在拉具中硫化 胎球表上具定位^ 成之球體亦稱為中胎，中 疋位美觀功能之綠放 之線條溝，隔成多塊球表 品，而此多塊球表區域， 了凑成一球表面，一般為8 一 1 2塊球表區（ 1 y of area )，最後再將這一 組多塊可拼凑成球之對應擴圓表皮（"—μ panels皮革或合成材質），以pw著劑貼覆於胎❹ 文字、圖像浮 (中胎）’即完成球體成品。而這些皮革可預先選擇材 質、種類、顏色、印刷、烙印、燙烙、 雕、商標和皮革紋路。 2、橡膠成形球（m〇ided rubber baU) 將已纏繞好之球胚，直接將未硫化之橡膠生片覆在外 表置人個具一半球形模具中加壓、加熱產生硫化交聯 反應直接硫化成形，其球表外表紋路區分溝、條等均在模 具中一次成形。 B、不含纏繞補強層 類似A項中1、2作法，在内膽形成後，可以用手貼合 或再貼覆橡膠外層硫化成形。一般以軟性玩具球居多。 外表顏色和烙印製造方法 以上習用球體，外表均為不透明材質，且為單一顏色 或只是多種單一顏色區塊所造成，在美觀美學（aesthetic) M277487 加彩色或烙印，其 上顯得相當單調，所以經常在外表上再 方法如下： 、手貼球（積層球）直接用網版印刷或以轉印方式，將圖 皮革或口成皮上，再依需要用高週波或烫金機路 印加工方式，將圖案麼成浮離後，再貼於球表。 、膠成形球:將所需要圖案圖像印於一玻璃紙或離型紙上 (C⑴ophane或pQlyester f i lro )，再將此圖像低貼於 未硫化之外表橡㈣上並定位1此橡膠片貼於球胚 上’圖像在球體外表，然後將整個球體置人—個具二個 半球形模具中加熱、加壓、硫化後，將破璃紙或離型紙 而形成外表具 撕去，顏色圖像層則留於橡膠球體外表， 彩色圖像之橡膠球。 以上均是將彩色圖像置於球表面之方法m旦是具以下 缺點： 、隨著球使用，顏色圖像會磨耗 '退化、消失。 、限於橡膠片或玻璃紙為圖像附著材料，所印刷方式為傳 統網版印刷，圖像解析度及彩色印刷均 」外吊有限，圖像M277487 8. Description of the new type: [Technical field to which the new type belongs] This creation relates to a sphere structure with a transparent color image, which is pasted on the sphere to a reinforcing layer, and the composite layer is composed of a transparent layer and A color film is compounded by injection method or high frequency fusion method. 'It can be completed from the outermost layer and directly see the inside of the transparent color image ball after completion. [Previous technology] According to the 'conventional spheres: basketball, football, volleyball, handball, dodgeball', American football, rugby, practice ball, toy balls, etc., according to the manufacturing method, it can be divided into hand-stitched balls and non-sewing-balls, and The general structure and manufacturing of non-sewing balls are summarized as follows: The structure is divided into two types: winding layer and non-winding layer: A. Wlth wrapped layer breaks up the rubber ball and the rubber forming ball. 2. Laminated balls-inflatable bladder, plus-a single yarn or multiple yarns, wrapped around the outer surface of the liner (the single yarn or multiple yarns are pre-impregnated with latex ) To form a winding layer, whose role is to strengthen the stability and non-deformation of the inner bladder size of the ball. Then, a carcass layer M277487 (carcass) was applied on the Γ clothing, and the name of the magnet was vulcanized on the surface of the vulcanized tire. The positioning ball is also called a mid tire, and the green line grooves with beautiful functions in the middle are separated into multiple ball watch products, and the multiple ball watch areas have a ball surface, generally 8 to 1 2 ball surface areas (1 y of area), and finally this group of multiple pieces can be pieced into the corresponding rounded epidermis (" -μ panels leather or synthetic material), and the pw patch is applied to the placenta The text and images are floating (in the middle). The finished sphere is completed. These leathers can be pre-selected in material, type, color, printing, branding, scalding, carving, trademark and leather texture. 2. Rubber shaped ball (m〇ided rubber baU) The uncoated rubber green sheet is directly wrapped in a semi-spherical mold, which is pressed and heated to produce a vulcanization and cross-linking reaction. For forming, the grooves and strips on the surface of the ball surface are all formed in the mold at one time. B. Contains no winding reinforcement layer. Similar to the method of item 1 and 2 in item A. After the inner liner is formed, it can be bonded by hand or then covered by rubber vulcanization. Generally soft toys are the majority. Appearance color and imprinting manufacturing method The above conventional spheres are all opaque materials, and are caused by a single color or only a plurality of single color blocks. Aesthetic M277487 plus color or imprinting is quite monotonous, so often The method on the appearance is as follows: 1. The hand-attached ball (layered ball) is directly screen-printed or transferred by transfer, and the picture leather or mouth is formed into a leather. Then, as required, the high-frequency wave or hot stamping machine road printing processing method is used. After the pattern floats, attach it to the ball table. Glue-formed ball: print the image of the desired pattern on a cellophane or release paper (C⑴ophane or pQlyester fi lro), and then affix this image to the uncured outer surface rubber rafter and position 1 The 'spheroid' image is on the outer surface of the sphere, and then the entire sphere is placed in a mold with two hemispherical molds. After heating, pressing, and vulcanizing, the broken glass paper or release paper is formed to tear off the appearance. Color image The layer is left on the outer surface of the rubber ball, the color image of the rubber ball. The above are the methods of placing color images on the surface of a ball. Once the ball has been used, the color image will wear out and degenerate and disappear. 、 It is limited to rubber sheet or cellophane as the image attachment material, and the printing method is traditional screen printing. The image resolution and color printing are both limited.
品質粗糙，不夠精緻色彩不夠鮮艷，A 热决印刷類似300 萬畫數解析度以上之自然全彩品質之圖像。 、隨著球表紋路，圖像和顏色會產生不連嗜 咬、’斷線、斷層現 M277487 象，視覺效果不佳。 4、 橡膠或皮革的底色限制了顏 j顧色圖像的鮮艷品質 5、 多色網版印刷費用較昂貴。 有人為了改善以上的缺赴二於 、…，而發明將顏色圖像層置於 球胚與透明外表層中間，改盖 又σ 了耐磨耗與橡膠底色的問 題，如美國專利5, 320, 345號•伯—ΑΑ 士 ，仁匕的方法係將彩色圖像 先印刷或轉印於外表的透過橡 像修片上後再將透明橡膠片 (彩色圖像在内表面），覆蓋於 蓋於球胚上，一起置入模具中加 熱而成顏色圖像層在一透明球表屄 &衣層丨呆濩之球。此方法雖然 改善了部份傳統的彩色圖像球 口1豕之缺點，但亦有許多缺點無 法改善’同樣具以下缺點： 直接以網版印刷方法將彩色圖像印刷於透明橡谬片，無 法得到到目前解析度在議萬畫數以上品質類似照片品 質之彩色圖像。 2、 由於橡膠片很難以自動化印刷或自動化轉印方式，必須 用人工一片一片的印刷’生產成本提高，尤其在需求多 種顏色、套色的狀態下。 3、 無法大面積或在球表面彩印，所以由球外觀透視時，除 了圖像之外部份透明無印刷之處可直視内部的纏繞 層，相當粗糙與難看。 8 M277487 作法煩瑣工序複雜。 【新型内容】 有馨於前述所揭露的技術仍然存在缺點問題 之具透明彩色圖像球體結構，其在加強層完成後 -層透明層’藉由透明層内部製作有彩色圖像層 本創作 粘貼上 解決習 用球體，如欲製成具有透明之彩色圖像， 式來處理彩色圖像，且無法提高圖像的畫 的。 必須使用轉印方 數，為其主要目 本創作案次-目的在於，以多孔性薄膜作為印刷的主 體’使此-多孔性薄膜得以與印刷設備配合，製成可供複 合之彩色薄膜’此-方式可作為大量印刷且得更高畫數之 需求。 本創作其結構包含有：一充氣用之内膽球層、一加強 層以及一複合層所構成’其中該彩色薄膜係選擇一種多孔 性薄膜（或稱多孔性材質）作為印刷之主體，將已印刷好 之彩色薄膜與透明層複合， 其厚度在0.5〜3.0mm之間， 成球體外表之多片體，將此 上’而複合層需視材料的不 形成一複合層，此一複合薄片 再裁切此一複合層成為可拼湊 夕片的複合層枯貼於補強層之 同選擇硫化與否，如需進一步 9 M277487 硫化交聯反應，則置於二半球模具中硫化成形，即可完成 具透明彩色圖像球體。 本創作之所以選擇多孔性薄膜，因其具多孔性的關係 可與橡膠、塑膠、樹脂、油墨粘劑等高分子物質具有優異 的物理粘合力’因為高分子物質在加工過程中，可輕易的 滲入多孔性薄膜之孔隙中，待成型後形成粘鎖，並具優異 的點合力’而此種粘合力使球體各層之間，不致產生剝離 現象。 上述多孔性薄膜材料（或稱多孔性材質），其係以可以 被印刷之材質為主，如：紙（papers)、合成紙（ papers)、纖維布織品（fiber)、塑膠料薄膜等，而塑膠料 薄膜泛指：聚乙稀（polyethylene ) '聚丙稀 (polypropylene). PET^TPU(therm〇plastlCurethane), PVC ( poly vinyl chloride ) ^ TPE ( Ther.op1 asticThe quality is rough, not delicate enough, and the colors are not bright enough. A thermal printing is similar to a natural full-color quality image with a resolution of 3 million or more. With the texture of the ball surface, the image and color will produce unconnected bite, ’broken lines, faults appear M277487, and the visual effect is not good. 4. The background color of rubber or leather limits the vivid quality of the color image. 5. Multi-color screen printing is more expensive. In order to improve the above problems, some people have invented to place the color image layer between the globule and the transparent outer layer. The cover has been changed to reduce the wear and rubber background, such as US Patent 5, 320. , No. 345 • Bo—AAA, the method of printing is to print or transfer the color image on the appearance through the retouched rubber image, and then cover the transparent rubber sheet (color image on the inner surface) with the cover. On the spherule, the color image layer is placed in a mold together and heated to form a transparent ball surface & coat layer. Although this method improves some of the shortcomings of traditional color image ball nozzles, it also has many shortcomings that cannot be improved. It also has the following shortcomings: The color image is directly printed on the transparent rubber film by the screen printing method. A color image with a quality similar to that of a photo with a resolution of more than 10,000 paintings is obtained. 2. As the rubber sheet is difficult to print by automatic printing or automatic transfer, it must be printed one by one manually. The production cost is increased, especially when multiple colors and color registration are required. 3. It is not possible to color print on a large area or on the surface of the ball, so when looking through the appearance of the ball, the transparent and non-printed parts of the part except the image can be directly viewed into the internal winding layer, which is quite rough and ugly. 8 M277487 The operation is complicated and the procedure is complicated. [New content] There is a transparent color image sphere structure with defects in the previously disclosed technology, which still has shortcomings. After the enhancement layer is completed-a layer of transparent layer 'is created by creating a color image layer inside the transparent layer. To solve the conventional sphere, if you want to make a color image with transparency, you can process the color image without improving the picture of the image. The transfer square must be used to create a project for its main project-the purpose is to use a porous film as the main body of printing 'to make this-the porous film can be matched with the printing equipment to make a color film for compounding' this -The method can be used as a requirement for a large number of prints and a higher number of pictures. The structure of this creation includes: an inner bladder layer for inflation, a reinforcement layer, and a composite layer, where the colored film is selected from a porous film (or porous material) as the main body of printing. The printed color film is compounded with a transparent layer, with a thickness of 0.5 ~ 3.0mm, forming multiple pieces on the surface of the sphere. The composite layer depends on the material not forming a composite layer. The composite layer can be cut into a composite layer that can be pieced together. The composite layer can be vulcanized or not. If further vulcanization cross-linking reaction is required, it can be vulcanized in a two-hemisphere mold to complete the mold. Transparent color image sphere. The reason why this film was chosen to be porous is that it has excellent physical adhesion with polymer materials such as rubber, plastics, resins, and ink adhesives because of its porous relationship. Because polymer materials can be easily processed during processing It penetrates into the pores of the porous film, forms a lock after molding, and has an excellent point binding force ', and this kind of adhesion force does not cause peeling between the layers of the sphere. The aforementioned porous film materials (or porous materials) are mainly materials that can be printed, such as: papers, papers, fiber, plastic films, etc. Plastic film refers to: polyethylene 'polypropylene. PET ^ TPU (therm〇plastlCurethane), PVC (poly vinyl chloride) ^ TPE (Ther.op1 astic
ElaSt〇·)等，當主材料經摻配各種副材料後製做而成， 並得以印刷成彩色薄膜而言。 、凸版印刷、鐳射印刷或 方式’由於這一類的自動 而印刷廣泛指的是平版印刷 喷墨印刷等自動化可完成之印刷 並且可輕易印 化印刷可以得到300萬畫數以上的品質 製，這均為選擇多孔性薄膜主要之考量。 10 M277487 另圖像與透明層的複合方法可以依材料的不同，可分 為： 一、 射出成型方法。 二、 高週波成型方法。 三、 押出成型方法。 上述複合方式雖因材質與複合設備的不同，仍可以達 成二層或三層的複合層結構。 如上述之透明層其材質可以是PVC (poly vinyl chloride ) 、 SBS ( styrene-butadiene-styrene copolymer ) 、 SIS ( styrene-Isoprene-styrene copolymer) 、 SEBS ( styrene-ethylene butylene styrene copolymer)^ SEPS ( styrene-ethylene propylene styrene copolymer) 、 TPU (thermoplastic polyurethane) 、 POE (poly olefin elastomer)、 EPR (ethylene- propylene rubber)、 EPDM (ethylene- propy1ene-diene rubber)、 BR ( butadiene rubber )、SSBR ( solution styrene-butadiene rubber)、IR ( Isoprene rubber)、PUR ( poly urethane rubber)等，此透明層如需硫化，則在複合前可 加入過氧物或交聯劑樹脂當架橋劑或交聯劑，此過氧化物 (peroxide)可以是 DCP( di cumyl peroxide)、BP0( benzo M277487 peroxide)、 MEKPO (methyl ethyl ketone peroxide) 等，添加量約在 0. ；l 〜8phr ( parts per hundred resin )。 藉由上述複合層之結構說明，本創作確實可達到下列 功效· 1 ·本創作由於先將多孔性薄膜先行印刷，其再與透明層複 合，達成300萬以上的畫數，因此可以得到絕佳的印刷 品質。 2·本創作的印刷層在透明層内，可由最外表的透明層，直 視内部的彩色圖樣，使球體圖像立體化。 3·本創作的多孔性薄膜，可以自動化印刷生產，其與透明 層複合時，不虞有材質上的限制，適用範圍廣。 【實施方式】 本創作具透明彩色圖像球體之製造方法，採一較佳可 行之實施例，ϋ配合圖式詳細說明於後，俾增加對本創作 之瞭解； 請參閱第-圖所示，其係習用球體製造流程圖：先選 擇内膽材料’經捏合機混合再出片，再將片體重疊多層 (按·個I求為人 體所組合而成），並以橢圓形刀裁斷 所需之八片體，將該片體與片體間之邊緣熔合在一起，置 12ElaSt.), Etc., when the main material is made by mixing various auxiliary materials, and can be printed into a color film. , Letterpress printing, laser printing or methods' due to this type of automatic printing widely refers to lithographic inkjet printing and other automated and complete printing and easy imprinting printing can obtain quality systems with more than 3 million paintings, which are all The main consideration for selecting a porous film. 10 M277487 In addition, the composite method of the image and the transparent layer can be divided into: 1. Injection molding method. 2. High frequency forming method. 3. Extrusion molding method. Although the above composite method is different in material and composite equipment, it can still achieve a two-layer or three-layer composite layer structure. As mentioned above, the material of the transparent layer can be PVC (poly vinyl chloride), SBS (styrene-butadiene-styrene copolymer), SIS (styrene-Isoprene-styrene copolymer), SEBS (styrene-ethylene butylene styrene copolymer) ^ SEPS (styrene- ethylene propylene styrene copolymer), TPU (thermoplastic polyurethane), POE (poly olefin elastomer), EPR (ethylene- propylene rubber), EPDM (ethylene- propy1ene-diene rubber), BR (butadiene rubber), SSBR (solution styrene-butadiene rubber ), IR (Isoprene rubber), PUR (poly urethane rubber), etc. If this transparent layer needs to be vulcanized, peroxide or crosslinker resin can be added as a bridging agent or crosslinker before compounding. This peroxide ( Peroxide) can be DCP (di cumyl peroxide), BP0 (benzo M277487 peroxide), MEKPO (methyl ethyl ketone peroxide), etc., the added amount is about 0; l ~ 8phr (parts per hundred resin). According to the structure of the composite layer described above, this creation can indeed achieve the following effects: 1. The creation of the porous film is printed first, and then it is compounded with the transparent layer to achieve more than 3 million paintings, so it can be excellent. Print quality. 2. The printed layer of this creation is in a transparent layer. The outermost transparent layer can directly look at the internal color pattern to make the sphere image three-dimensional. 3. The porous film created by this invention can be printed and produced automatically. When it is compounded with a transparent layer, there are no restrictions on materials and a wide range of applications. [Implementation] The method of manufacturing the transparent colored image sphere of this creation adopts a preferred and feasible embodiment, which will be explained in detail with the drawings later, to increase the understanding of this creation; please refer to the figure- The sphere manufacturing flow chart is as follows: first select the inner container material and mix it with a kneader before producing a tablet, and then overlap the tablet body with multiple layers (composed by the body of I), and use an oval knife to cut the required Eight pieces, fuse the piece and the edge between the pieces together, set 12