US11408705B2 - Reduced length crossbow - Google Patents
- ️Tue Aug 09 2022
US11408705B2 - Reduced length crossbow - Google Patents
Reduced length crossbow Download PDFInfo
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Publication number
- US11408705B2 US11408705B2 US16/281,239 US201916281239A US11408705B2 US 11408705 B2 US11408705 B2 US 11408705B2 US 201916281239 A US201916281239 A US 201916281239A US 11408705 B2 US11408705 B2 US 11408705B2 Authority
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- United States Prior art keywords
- string
- crossbow
- draw string
- draw
- cocking Prior art date
- 2013-12-16 Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41B—WEAPONS FOR PROJECTING MISSILES WITHOUT USE OF EXPLOSIVE OR COMBUSTIBLE PROPELLANT CHARGE; WEAPONS NOT OTHERWISE PROVIDED FOR
- F41B5/00—Bows; Crossbows
- F41B5/12—Crossbows
- F41B5/123—Compound crossbows
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41B—WEAPONS FOR PROJECTING MISSILES WITHOUT USE OF EXPLOSIVE OR COMBUSTIBLE PROPELLANT CHARGE; WEAPONS NOT OTHERWISE PROVIDED FOR
- F41B5/00—Bows; Crossbows
- F41B5/10—Compound bows
- F41B5/105—Cams or pulleys for compound bows
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41B—WEAPONS FOR PROJECTING MISSILES WITHOUT USE OF EXPLOSIVE OR COMBUSTIBLE PROPELLANT CHARGE; WEAPONS NOT OTHERWISE PROVIDED FOR
- F41B5/00—Bows; Crossbows
- F41B5/06—Quivers
- F41B5/066—Quivers mounted on the bow or crossbow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41B—WEAPONS FOR PROJECTING MISSILES WITHOUT USE OF EXPLOSIVE OR COMBUSTIBLE PROPELLANT CHARGE; WEAPONS NOT OTHERWISE PROVIDED FOR
- F41B5/00—Bows; Crossbows
- F41B5/14—Details of bows; Accessories for arc shooting
- F41B5/1403—Details of bows
- F41B5/143—Arrow rests or guides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41B—WEAPONS FOR PROJECTING MISSILES WITHOUT USE OF EXPLOSIVE OR COMBUSTIBLE PROPELLANT CHARGE; WEAPONS NOT OTHERWISE PROVIDED FOR
- F41B5/00—Bows; Crossbows
- F41B5/14—Details of bows; Accessories for arc shooting
- F41B5/1442—Accessories for arc or bow shooting
- F41B5/1469—Bow-string drawing or releasing devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41B—WEAPONS FOR PROJECTING MISSILES WITHOUT USE OF EXPLOSIVE OR COMBUSTIBLE PROPELLANT CHARGE; WEAPONS NOT OTHERWISE PROVIDED FOR
- F41B7/00—Spring guns
- F41B7/04—Spring guns adapted to discharge harpoons
- F41B7/043—Accessories therefor
- F41B7/046—Trigger mechanisms therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B6/00—Projectiles or missiles specially adapted for projection without use of explosive or combustible propellant charge, e.g. for blow guns, bows or crossbows, hand-held spring or air guns
- F42B6/02—Arrows; Crossbow bolts; Harpoons for hand-held spring or air guns
- F42B6/04—Archery arrows
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B6/00—Projectiles or missiles specially adapted for projection without use of explosive or combustible propellant charge, e.g. for blow guns, bows or crossbows, hand-held spring or air guns
- F42B6/02—Arrows; Crossbow bolts; Harpoons for hand-held spring or air guns
- F42B6/04—Archery arrows
- F42B6/06—Tail ends, e.g. nocks, fletching
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B6/00—Projectiles or missiles specially adapted for projection without use of explosive or combustible propellant charge, e.g. for blow guns, bows or crossbows, hand-held spring or air guns
- F42B6/02—Arrows; Crossbow bolts; Harpoons for hand-held spring or air guns
- F42B6/08—Arrow heads; Harpoon heads
Definitions
- the present disclosure is directed to a reduced length crossbow with a trigger located near a midpoint of the crossbow and a small included angle of the draw string when in the drawing configuration that creates a space between the draw string and the user's face.
- Bows have been used for many years as a weapon for hunting and target shooting. More advanced bows include cams that increase the mechanical advantage associated with the draw of the bowstring. The cams are configured to yield a decrease in draw force near full draw. Such cams preferably use power cables that load the bow limbs. Power cables can also be used to synchronize rotation of the cams, such as disclosed in U.S. Pat. No. 7,305,979 (Yehle).
- the draw string can be positioned on the down-range side of the string guides so that the draw string unrolls between the string guides toward the user as the bow is drawn, such as illustrated in U.S. Pat. No. 7,836,871 (Kempf) and U.S. Pat. No. 7,328,693 (Kemp).
- One drawback of this configuration is that the power cables can limit the rotation of the cams to about 270 degrees.
- the diameter of the pulleys needs to be increased. Increasing the size of the pulleys results in a larger and less usable bow.
- FIGS. 1-3 illustrate a string guide system for a bow that includes power cables 20 A, 20 B (“ 20 ”) attached to respective string guides 22 A, 22 B (“ 22 ”) at first attachment points 24 A, 24 B (“ 24 ”).
- the second ends 26 A, 26 B (“ 26 ”) of the power cables 20 are attached to the axles 28 A, 28 B (“ 28 ”) of the opposite string guides 22 .
- Draw string 30 engages down-range edges 46 A, 46 B of string guides 22 and is attached at draw string attachment points 44 A, 44 B (“ 44 ”)
- the string guides 22 counter-rotate toward each other about 270 degrees.
- the draw string 30 unwinds between the string guides 22 from opposing cam journals 48 A, 48 B (“ 48 ”) in what is referred to as a reverse draw configuration.
- the power cables 20 are wrapped around respective power cable take-up journal of the string guides 22 , which in turn bends the limbs toward each other to store the energy needed for the bow to fire the arrow.
- the present disclosure is directed to a reduced length crossbow with a trigger located near a midpoint of the crossbow and a small included angle of the draw string when in the drawing configuration that creates a space between the draw string and the user's face.
- the included angle of the draw string when in the drawing configuration of less than about 25 degrees.
- the reduced length crossbow includes first and second bow limbs attached to a center rail.
- a draw string extends across the center rail and translates between a released configuration and a drawn configuration.
- a string carrier captured by the center rail that slides forward to engage with the draw string in the released configuration and slides to a retracted position that locates the draw string in the drawn configuration.
- the string carrier includes a catch movable between a closed position that engages the draw string and an open position that releases the draw string, and a sear moveable between a cocked position coupled with the catch to retain the catch in the closed position and a de-cocked position that release the catch to the open position.
- a dry fire lockout is moveable between a disengaged position and a lockout position that retains the catch in the closed position.
- a cocking mechanism retracts the string carrier to the retracted position and the draw string to the drawn configuration. In the drawn configuration, the draw string has an included angle of less than about 25 degrees.
- a trigger is mounted on the center rail near a midpoint of an overall length of the crossbow. The trigger is configured to engage with the catch when the string carrier is in the retracted position to move the catch from the closed position to the open position.
- the trigger is located proximate the midpoint within about 10% of the overall length of the crossbow. In another embodiment, the trigger is located proximate the midpoint within about 5% of the overall length of the crossbow. In one embodiment, the center of gravity of the crossbow is located proximate the midpoint within about 10% of the overall length of the crossbow.
- the included angle can be less than about 20 degrees.
- the string carrier optionally includes a safety moveable between a free position and a safe position that retains the catch in the closed position.
- the string carrier is preferably constrained to move in a single degree of freedom while sliding along the center rail between the release configuration and the drawn configuration.
- the cocking mechanism includes a rotating member mounted to the center rail coupled to a flexible tension member attached to the string carrier, and a cocking handle configured to engage with and rotate the rotating member to move the string carrier to the retracted position.
- a torque control mechanism is preferably located in one of the cocking handle or a stock of the crossbow.
- a release for the cocking mechanism is located on a butt plate of the stock.
- the cocking mechanism includes at least one cocking rope configured to releasably engage with the string carrier to retract the string carrier and the draw string to the drawn configuration.
- a retaining mechanism on the crossbow releasably retains the string carrier in the retracted position and the draw string in the drawn configuration independent of the at least one cocking ropes.
- the reduced length crossbow includes a first string guide mounted to the first bow limb and rotatable around a first axis.
- the first string guide includes a first draw string journal having a first plane of rotation perpendicular to the first axis, and at least one first power cable take-up journal.
- a second string guide is mounted to the second bow limb and rotatable around a second axis.
- the second string guide includes a second draw string journal having a second plane of rotation perpendicular to the second axis, and at least one second power cable take-up journal.
- a draw string unwinds from the first and second string guide journals as it translates between a released configuration and a drawn configuration.
- First and second power cables are received in the first and second power cable take-up journals on each of the first and second string guides.
- the axle-to-axle separation between the first and second string guides in the drawing configuration is about 7 inches or less.
- the draw string translates from the release configuration to the drawn configuration having a power stroke of about 10 inches to about 15 inches.
- the reduced length crossbow includes a first string guide mounted to the first bow limb and rotatable around a first axis.
- the first string guide includes a first draw string journal having a first plane of rotation perpendicular to the first axis.
- a first power cable journal is located on one side of the first draw string journal, and a second power cable journal is located on an opposite side of the first draw string journal.
- the first and second power cable journals have paths that are not co-planar with the first plane of rotation.
- a second string guide is mounted to the second bow limb and rotatable around a second axis.
- the second string guide includes a second draw string journal having a second plane of rotation perpendicular to the second axis.
- a third power cable journal is located on one side of the second draw string journal and a fourth power cable journal is located on an opposite side of the second draw string journal.
- the third and fourth power cable journals have paths that are not co-planar with the second plane of rotation.
- at least the first and third power cable journals include helical journals.
- the present disclosure is also directed to a reduced length crossbow having first and second bow limbs attached to a center rail.
- a first string guide is mounted to the first bow limb and rotatable around a first axis.
- the first string guide includes a first draw string journal having a first plane of rotation perpendicular to the first axis, and at least one first power cable take-up journal.
- a second string guide mounted to the second bow limb and rotatable around a second axis.
- the second string guide includes a second draw string journal having a second plane of rotation perpendicular to the second axis, and at least one second power cable take-up journal.
- a draw string received in the first and second draw string journals and secured to the first and second string guides, wherein the draw string unwinds from the first and second draw string journals as it translates between a released configuration to a drawn configuration, wherein the draw string in the drawn configuration have an included angle of less than about 25 degrees.
- First and second power cables are received in the first and second power cable take-up journals on each of the first and second string guides.
- a trigger is mounted on the center rail near a midpoint of an overall length of the crossbow, wherein the trigger is located proximate the midpoint within about 10% of the overall length of the crossbow.
- the present disclosure is also directed to a method of operating a reduced length crossbow having at least first and second flexible limbs attached to a center rail and a draw string that translates along the center rail between a released configuration and a drawn configuration.
- the method includes moving a string carrier captured to slide in the center rail along the center rail into engagement with the draw string when in the released configuration.
- a catch on the string carrier is moved from an open position to a closed position that engages the draw string and a sear is moved from a de-cocked position to a cocked position coupled with the catch to retain the catch in the closed position.
- a dry fire lockout is moved from the disengaged position to a lockout position that blocks the catch from moving to the open position.
- a string carrier and the draw string are retracted to the drawn configuration so the draw string has an included angle of less than about 25 degrees.
- the string carrier is engaged with a trigger mounted on the center rail proximate the midpoint within about 10% of the overall length of the crossbow.
- the trigger is configured to engage with the catch when the string carrier is in the retracted position to move the catch from the closed position to the open position.
- the center of gravity of the crossbow is proximate the midpoint within about 10% of the overall length of the crossbow.
- the string carrier and the draw string are retracted to the drawn configuration so the draw string has an included angle of less than about 20 degrees.
- FIG. 1 is a bottom view of a prior art string guide system for a bow in a released configuration.
- FIG. 2 is a bottom view of the string guide system of FIG. 1 in a drawn configuration.
- FIG. 3 is a perspective view of the string guide system of FIG. 1 in a drawn configuration.
- FIG. 4 is a bottom view of a string guide system for a bow with a helical take-up journal in accordance with an embodiment of the present disclosure.
- FIG. 5 is a bottom view of the string guide system of FIG. 4 in a drawn configuration.
- FIG. 6 is a perspective view of the string guide system of FIG. 4 in a drawn configuration.
- FIG. 7 is an enlarged view of the left string guide of the string guide system of FIG. 4 .
- FIG. 8 is an enlarged view of the right string guide of the string guide system of FIG. 4 .
- FIG. 9A is an enlarged view of a power cable take-up journal sized to receive two full wraps of the power cable in accordance with an embodiment of the present disclosure.
- FIG. 9B is an enlarged view of a power cable take-up journal and draw string journal sized to receive two full wraps of the power cable and draw string in accordance with an embodiment of the present disclosure.
- FIG. 9C is an enlarged view of an elongated power cable take-up journal in accordance with an embodiment of the present disclosure.
- FIG. 10 is a schematic illustration of a bow with a string guide system in accordance with an embodiment of the present disclosure.
- FIG. 11 is a schematic illustration of an alternate bow with a string guide system in accordance with an embodiment of the present disclosure.
- FIG. 12 is a schematic illustration of an alternate dual-cam bow with a string guide system in accordance with an embodiment of the present disclosure.
- FIGS. 13A and 13B are top and side views of a crossbow with helical power cable journals in accordance with an embodiment of the present disclosure.
- FIG. 14A is an enlarged top view of the crossbow of FIG. 13A .
- FIG. 14B is an enlarged bottom view of the crossbow of FIG. 13A .
- FIG. 14C illustrates an arrow rest in accordance with an embodiment of the present disclosure.
- FIGS. 14D and 14E illustrate the cocking handle for the crossbow of FIG. 13A .
- FIGS. 14F and 14G illustrate the quiver for the crossbow of FIG. 13A .
- FIG. 15 is a front view of the crossbow of FIG. 13A .
- FIGS. 16A and 16B are top and bottom views of cams with helical power cable journals in accordance with an embodiment of the present disclosure.
- FIGS. 17A and 17B are opposite side view of a trigger assembly in accordance with an embodiment of the present disclosure.
- FIG. 17C is a side view of the trigger of FIG. 17A with a bolt engaged with the draw string in accordance with an embodiment of the present disclosure.
- FIG. 17D is a perspective view of a low friction interface at a rear edge of a string catch in accordance with an embodiment of the present disclosure.
- FIGS. 18A and 18B illustrate operation of the trigger mechanism in accordance with an embodiment of the present disclosure.
- FIGS. 19 and 20 illustrate a cocking mechanism for a crossbow in accordance with an embodiment of the present disclosure.
- FIGS. 21A and 21B illustrate a crossbow in a release configuration in accordance with an embodiment of the present disclosure.
- FIGS. 22A and 22B illustrate the cams of the crossbow of FIGS. 21A and 21B in the release configuration.
- FIGS. 23A and 23B illustrate the crossbow of FIGS. 21A and 21B in a drawn configuration in accordance with an embodiment of the present disclosure.
- FIGS. 24A, 24B, and 24C illustrate the cams of the crossbow of FIGS. 23A and 23B in the drawn configuration.
- FIGS. 25A and 25B illustrate an alternate trigger assembly in accordance with an embodiment of the present disclosure.
- FIG. 25C is a front view of an alternate string carrier for the crossbow in accordance with an embodiment of the present disclosure.
- FIGS. 25D-25F are various view of a nock for use in an arrow assembly in accordance with an embodiment of the present disclosure.
- FIG. 25G is an exploded view of an arrow assembly in accordance with an embodiment of the present disclosure.
- FIG. 25H is a perspective view of a lighted nock assembly suitable for use with an arrow assembly in accordance with an embodiment of the present disclosure.
- FIGS. 26A and 26B illustrate an alternate cocking handle in accordance with an embodiment of the present disclosure.
- FIGS. 27A-27D illustrate an alternate tunable arrow rest for a crossbow in accordance with an embodiment of the present disclosure.
- FIGS. 28A-28F illustrate alternate cocking systems for a crossbow in accordance with an embodiment of the present disclosure.
- FIG. 29 illustrates capture of the string carrier in the center rail illustrated in FIG. 13B .
- FIGS. 30A-30E illustrate an alternate cocking system in accordance with an embodiment of the present disclosure.
- FIG. 31A-31C are perspective, side, and top views of a reduced length crossbow in accordance with an embodiment of the present disclosure.
- FIG. 32 is a sectional view of a trigger system for the reduced length crossbow of FIGS. 31A-C .
- FIG. 4 illustrates a string guide system 90 for a bow with a reverse draw configuration 92 in accordance with an embodiment of the present disclosure.
- Power cables 102 A, 102 B (“ 102 ”) are attached to respective string guides 104 A, 104 B (“ 104 ”) at first attachment points 106 A, 106 B (“ 106 ”).
- Second ends 108 A, 108 B (“ 108 ”) of the power cables 102 are attached to axles 110 A, 110 B (“ 110 ”) of the opposite string guides 104 .
- the power cables 102 wrap around power cable take-ups 112 A, 112 B (“ 112 ”) located on the respective cam assembles 104 when in the released configuration 116 of FIG. 4 .
- the draw string 114 is located adjacent down-range side 94 of the string guide system 70 when in the released configuration 116 .
- the distance between the axles 110 may be in the range of less than about 16 inches to less than about 10 inches.
- the distance between the axles 110 may be in the range of about between about 6 inches to about 8 inches, and more preferably about 4 inches to about 8 inches. In one embodiment, the distance between the axles 110 in the drawn configuration 118 is less than about 6 inches, and alternatively, less than about 4 inches. In another embodiment, the distance between the axles 110 in the drawn configuration 118 is about 7 inches or less.
- Bowstring and draw string are used interchangeably herein to the primary string used to launch arrows.
- the draw string 114 translates from the down-range side 94 toward the up-range side 96 and unwinds between the first and second string guides 104 in a drawn configuration 118 .
- the string guides 104 counter-rotate toward each other in directions 120 more than 360 degrees as the draw string 114 unwinds between the string guides 104 from opposing cam journals 130 A, 130 B (“ 130 ”).
- the string guides 104 each include one or more grooves, channels or journals located between two flanges around at least a portion of its circumference that guides a flexible member, such as a rope, string, belt, chain, and the like.
- the string guides can be cams or pulleys with a variety of round and non-round shapes.
- the axis of rotation can be located concentrically or eccentrically relative to the string guides.
- the power cables and draw strings can be any elongated flexible member, such as woven and non-woven filaments of synthetic or natural materials, cables, belts, chains, and the like.
- the power cables 102 are wrapped onto cams 126 A, 126 B (“ 126 ”) with helical journals 122 A, 122 B (“ 122 ”), preferably located at the respective axles 110 .
- the helical journals 122 take up excess slack in the power cables 102 resulting from the string guides 104 moving toward each other in direction 124 as the axles 110 move toward each other.
- the helical journals 122 serve to displace the power cables 102 away from the string guides 104 , so the first attachment points 106 do not contact the power cables 102 while the bow is being drawn (see FIGS. 7 and 8 ).
- rotation of the string guides 104 is limited only by the length of the draw string journals 130 A, 103 B (“ 130 ”).
- the draw string journals 130 can also be helically in nature, wrapping around the axles 110 more than 360 degrees.
- the power stroke 132 is extended.
- the power stroke 132 can be increased by at least 25%, and preferably by 40% or more, without changing the diameter of the string guides 104 .
- the power stroke 132 can be in the range of about 8 inches to about 20 inches.
- the present disclosure permits crossbows that generate kinetic energy of greater than 70 ft.-lbs. of energy with a power stroke of about 8 inches to about 15 inches. In another embodiment, the present disclosure permits a crossbow that generates kinetic energy of greater than 125 ft.-lbs. of energy with a power stroke of about 10 inches to about 15 inches.
- the geometric profiles of the draw string journals 130 and the helical journals 122 contribute to let-off at full draw.
- cams suitable for use in bows is provided in U.S. Pat. No. 7,305,979 (Yehle), which is hereby incorporated by reference.
- the crossbow is designed so the draw weight increases continuously to full draw.
- the slope of the power curve (draw force vs displacement) is positive as the draw string moves from the released configuration to the drawn configuration.
- FIGS. 7 and 8 are enlarged views of the string guides 104 A, 104 B, respectively, with the draw string 114 in the drawn configuration 118 .
- the helical journals 122 have a length corresponding generally to one full wrap of the power cables 102 .
- the axes of rotation 146 A, 146 B (“ 146 ”) of the first and second helical journals 122 preferably extend generally perpendicular to a plane of rotation of the first and second string guides 104 .
- the helical journals 122 displace the power cables 102 away from the draw string 114 as the bow is drawn from the released configuration 116 to the drawn configuration 118 .
- Height 140 of the helical journals 122 raises the power cables 102 above top surface 142 of the string guides 104 .
- the resulting gap 144 permits the first attachment points 106 and the power cable take-ups 112 to pass freely under the power cables 102 .
- the length of the helical journals 122 can be increased or decreased to optimize draw force versus draw distance for the bow and let-off.
- the axes of rotation 146 of the helical journals 122 are preferably co-linear with axes 110 of rotation for the string guides 104 .
- FIG. 9A illustrates an alternate string guide 200 in accordance with an embodiment of the present disclosure.
- Power cable take-ups 202 have helical journals 204 that permit the power cables 102 to wrap around about two full turns or about 720 degrees.
- the extended power cable take-up 202 increases the gap 206 between the power cables 102 and top surface 208 of the string guide 200 and provides excess capacity to accommodate more than 360 degrees of rotation of the string guides 200 .
- FIG. 9B illustrates an alternate string guide 250 in accordance with an embodiment of the present disclosure.
- the draw string journals 252 and the power cable journals 254 are both helical structures designed so that the draw string 114 and the power cables 102 can wrap two full turns around the string guide 250 .
- FIG. 9C illustrates an alternate string guide 270 with a smooth power cable take-up 272 in accordance with an embodiment of the present disclosure.
- the power cable take-up 272 has a surface 274 with a height 276 at least twice a diameter 278 of the power cable 102 .
- the surface 274 has a height 276 at least three times the diameter 278 of the power cable 102 .
- Biasing force 280 such as from a cable guard located on the bow shifts the power cables 102 along the surface 274 away from top surface 282 of the string guide 270 when in the drawn configuration 284 .
- FIG. 10 is a schematic illustration of bow 150 with a string guide system 152 in accordance with an embodiment of the present disclosure.
- Bow limbs 154 A, 154 B (“ 154 ”) extend oppositely from riser 156 .
- String guides 158 A, 158 B (“ 158 ”) are rotatably mounted, typically eccentrically, on respective limbs 154 A, 154 B on respective axles 160 A, 160 B (“ 160 ”) in a reverse draw configuration 174 .
- Draw string 162 is received in respective draw string journals (see e.g., FIGS. 7 and 8 ) and secured at each end to the string guides 158 at locations 164 A, 164 B.
- the draw string 162 is located adjacent the down-range side 178 of the bow 150 .
- the draw string 162 unwinds from the draw string journals toward the up-range side 180 of the bow 150 , thereby rotating the string guides 158 in direction 166 .
- First power cable 168 A is secured to the first string guide 158 A at first attachment point 170 A and engages with a power cable take-up with a helical journal 172 A (see FIGS. 7 and 8 ) as the bow 150 is drawn. As the string guide 158 A rotates in the direction 166 , the power cable 168 A is taken up by the cam 172 A. The other end of the first power cable 168 A is secured to the axle 160 B.
- Second power cable 168 B is secured to the second string guide 158 B at first attachment point 170 B and engages with a power cable take-up with a helical journal 172 B (see FIGS. 7 and 8 ) as the bow 150 is drawn. As the string guide 158 B rotates, the power cable 168 B is taken up by the cam 172 B. The other end of the second power cable 168 B is secured to the axle 160 A. Alternatively, the other ends of the first and second power cables 168 can be attached to the riser 156 or an extension thereof; such as the pylons 32 illustrated in commonly assigned U.S. Pat. No. 8,899,217 (Islas) and U.S. Pat. No.
- FIG. 11 is a schematic illustration of a crossbow 300 with a reverse draw configuration 302 in accordance with an embodiment of the present disclosure.
- the crossbow 300 includes a center portion 304 with down-range side 306 and up-range side 308 .
- the center portion 304 includes riser 310 .
- First and second flexible limbs 312 A, 312 B (“ 312 ”) are attached to the riser 310 and extend from opposite sides of the center portion 304 .
- Draw string 314 extends between first and second string guides 316 A, 316 B (“ 316 ”).
- the string guide 316 A is substantially as shown in FIGS. 4-8
- the string guide 316 B is a conventional pulley.
- the first string guide 316 A is mounted to the first bow limb 312 A and is rotatable around a first axis 318 A.
- the first string guide 316 A includes a first draw string journal 320 A and a first power cable take-up journal 322 A, both of which are oriented generally perpendicular to the first axis 318 A. (See e.g., FIG. 8 ).
- the first power cable take-up journal 322 A includes a width measured along the first axis 318 A that is at least twice a width of power cable 324 .
- the second string guide 316 B is mounted to the second bow limb 312 A and rotatable around a second axis 318 B.
- the second string guide 316 B includes a second draw string journal 320 B oriented generally perpendicular to the second axis 318 B.
- the draw string 314 is received in the first and second draw string journals 320 A, 320 B and is secured to the first string guide 316 A at first attachment point 324 .
- the draw string extends adjacent to the down-range side 306 to the second string guide 316 B, wraps around the second string guide 316 B, and is attached at the first axis 318 A.
- Power cable 324 is attached to the string guide 316 A at attachment point 326 . See FIG. 4 . Opposite end of the power cable 324 is attached to the axis 318 B. In the illustrated embodiment, power cable wraps 324 onto the first power cable take-up journal 322 A and translates along the first power cable take-up journal 322 A away from the first draw string journal 320 A as the bow 300 is drawn from the released configuration 328 to the drawn configuration (see FIGS. 5-8 ).
- FIG. 12 is a schematic illustration of a dual-cam crossbow 350 with a reverse draw configuration 352 in accordance with an embodiment of the present disclosure.
- the crossbow 350 includes a center portion 354 with down-range side 356 and up-range side 358 .
- First and second flexible limbs 362 A, 362 B (“ 362 ”) are attached to riser 360 and extend from opposite sides of the center portion 354 .
- Draw string 364 extends between first and second string guides 366 A, 366 B (“ 366 ”). In the illustrated embodiment, the string guides 366 are substantially as shown in FIGS. 4-8 .
- the string guides 366 are mounted to the bow limb 362 and are rotatable around first and second axis 368 A, 368 B (“ 368 ”), respectively.
- the string guides 366 include first and second draw string journals 370 A, 370 B (“ 370 ”) and first and second power cable take-up journals 372 A, 372 B (“ 372 ”), both of which are oriented generally perpendicular to the axes 368 , respectively. (See e.g., FIG. 8 ).
- the power cable take-up journals 372 include widths measured along the axes 368 that is at least twice a width of power cables 374 A, 374 B (“ 374 ”).
- the draw string 364 is received in the draw string journals 370 and is secured to the string guides 316 at first and second attachment points 375 A, 375 B (“ 325 ”).
- Power cables 374 are attached to the string guides 316 at attachment points 376 A, 376 B (“ 376 ”). See FIG. 4 . Opposite ends 380 A, 380 B (“ 380 ”) of the power cables 374 are attached to anchors 378 A, 378 B (“ 378 ”) on the center portion 354 . The power cables 374 preferably do not cross over the center support 354 .
- power cables wrap 374 onto the power cable take-up journal 372 and translates along the power cable take-up journals 372 away from the draw string journals 370 as the bow 350 is drawn from the released configuration 378 to the drawn configuration (see FIGS. 5-8 ).
- the string guides disclosed herein can be used with a variety of bows and crossbows, including those disclosed in commonly assigned U.S. Pat. No. 9,255,753, entitled Energy Storage Device for a Bow, filed Mar. 13, 2013 and U.S. Pat. No. 9,383,159, entitled De-Cocking Mechanism for a Bow, filed Nov. 5, 2013, both of which are hereby incorporated by reference.
- FIGS. 13A and 13B illustrate an alternate crossbow 400 in accordance with an embodiment of the present disclosure.
- the crossbow 400 includes a center rail 402 with a riser 404 mounted at the distal end 406 and a stock 408 located at the proximal end 410 .
- the arrow 416 is suspended above the rail 402 before firing.
- the central rail 402 and the riser 404 may be a unitary structure, such as, for example, a molded carbon fiber component.
- the stock 408 includes a scope mount 412 with a tactical, picatinny, or weaver mounting rail.
- Scope 414 preferably includes a reticle with gradations corresponding to the ballistic drop of bolts 416 of particular weight.
- the riser 404 includes a pair of limbs 420 A, 420 B (“ 420 ”) extending rearward toward the proximal end 410 .
- the limbs 420 have a generally concave shape directed toward the center rail 402 .
- the terms “bolt” and “arrow” are both used for the projectiles launch by crossbows and are used interchangeable herein.
- Various arrows and nocks are disclosed in commonly assigned U.S. patent Ser. No. 15/673,784 entitled Arrow Assembly for a Crossbow and Methods of Using Same, filed Aug. 10, 2017, which is hereby incorporated by reference.
- Draw string 501 is retracted to the drawn configuration 405 shown in FIGS. 13A and 13B using string carrier 480 .
- the string carrier 480 slides along the center rail 402 toward the riser 404 to engage the draw string 501 while it is in a released configuration (see e.g., FIG. 21A ). That is, the string carrier 480 is captured by the center rail 402 and moves in a single degree of freedom along a Y-axis. The engagement of the string carrier 480 with the rail 402 (see e.g., FIG.
- the string carrier 480 substantially prevents the string carrier 480 from moving in the other five degrees of freedom (X-axis, Z-axis, pitch, roll, or yaw) relative to the center rail 402 and the riser 404 .
- “captured” refers to a string carrier that cannot be removed from the center rail without disassembling the crossbow or the string carrier.
- tension forces 409 A. 409 B on the draw string 501 on opposite sides of the string carrier 480 are substantially the same, resulting in increased accuracy.
- tension force 409 A is the same as tension force 409 B within less than about 1.0%, and more preferably less than about 0.5%, and most preferably less than about 0.1%. Consequently, cocking and firing the crossbow 400 is highly repeatable. To the extent that manufacturing variability creates inaccuracy in the crossbow 400 , any such inaccuracy are likewise highly repeatable, which can be compensated for with appropriate windage and elevation adjustments in the scope 414 (See FIG. 13B ).
- the repeatability provided by the present string carrier 480 results in a highly accurate crossbow 400 at distances beyond the capabilities of prior art crossbows.
- a cocking mechanism 484 retracts the string carrier 480 to the retracted position illustrated in FIG. 13B .
- the crossbow 400 includes a positive stop (e.g., the stock 408 ) for the string carrier 480 that prevents the draw string 501 from being retracted beyond the drawn configuration 405 .
- the distance 407 between the cam axles may be in the range of about between about 6 inches to about 8 inches, and more preferably about 4 inches to about 8 inches. In one embodiment, the distance 407 between the axles in the drawn configuration 405 is less than about 6 inches, and alternatively, less than about 4 inches.
- the included angle 403 is the angle defined by the draw string 501 on either side of the string carrier 480 when in the drawing configuration 405 .
- the included angle 403 is preferably less than about 25 degrees, and more preferably less than about 20 degrees.
- the included angle 403 is typically between about 15 degrees to about 25 degrees.
- the present string carrier 480 includes a catch 502 (see e.g., FIG. 17A ) that engages a narrow segment of the draw string 501 that permits the present small included angle 403 .
- the small included angle 403 that results from the narrow separation 407 does not provide sufficient space to accommodate conventional cocking mechanisms, such as cocking ropes and cocking sleds disclosed in U.S. Pat. No. 6,095,128 (Bednar); U.S. Pat. No. 6,874,491 (Bednar); U.S. Pat. No. 8,573,192 (Bednar et al.); U.S. Pat. No. 9,335,115 (Bednar et al.); and 2015/0013654 (Bednar et al.), which are hereby incorporated by reference.
- conventional cocking mechanisms such as cocking ropes and cocking sleds disclosed in U.S. Pat. No. 6,095,128 (Bednar); U.S. Pat. No. 6,874,491 (Bednar); U.S. Pat. No. 8,573,192 (Bednar et al.); U.S. Pat. No. 9,335,115 (Bed
- cocking systems disclosed herein are applicable to any type of crossbow, including recurved crossbows that do not include cams (such as disclosed in U.S. Pat. No. 7,753,041 (Ogawa) and U.S. Pat. No. 7,748,370 (Choma), which are hereby incorporated by reference) or conventional compound crossbows with power cables that crossover.
- FIGS. 14A and 14B are top and bottom views of the riser 404 .
- Limbs 420 are attached to the riser 404 near the distal end 406 by mounting brackets 422 A, 422 B (“ 422 ”).
- distal ends 424 A, 424 B (“ 424 ”) of the limbs 420 extend past the mounting brackets 422 to create pocket 426 that contains arrowhead 428 .
- Bumpers 430 are preferably attached to the distal ends 424 of the limbs 420 .
- the tip of the arrowhead 428 is preferably completely contained within the pocket 426 .
- the pivots 432 provide a flexure point for the limbs 420 when the crossbow 400 is in the drawn configuration.
- Cams 440 A, 440 B (“ 440 ”) are attached to the limbs 420 by axle mounts 442 A, 442 B (“ 442 ”).
- the cams 440 preferably have a maximum diameter 441 less than the power stroke (see e.g., FIG. 5 ) divided by about 3.5 for a reverse draw configuration. For example, if the power stroke is about 13 inches, the maximum diameter 441 of the cams 440 is preferably less than about 3.7 inches.
- the cams 440 preferably have a maximum diameter 441 less than the power stroke (see e.g., FIG. 5 ) divided by about 5.0 for a non-reverse draw configuration.
- the maximum diameter 441 of the cams 440 is preferably less than about 2.6 inches.
- the cams 440 preferably have a maximum diameter of less than about 4.0 inches, and more preferably less than about 3.5 inches.
- a highly compact crossbow with an included angle of less than about 25 degrees preferably has cams with a maximum diameter of less than about 3.0 inches.
- the axle mounts 442 are attached to the limbs 420 offset a distance 446 from the proximal ends 444 A, 444 B (“ 444 ”) of the limbs 420 . Due to their concave shape, greatest width 448 of the limbs 420 (in both the drawn configuration and the release configuration) preferably occurs at a location between the axle mounts 442 and the pivots 432 , not at the proximal ends 444 .
- the offset 446 of the axle mounts 442 maximizes the speed of the limbs 420 , minimizes limb vibration, and maximizes energy transfer to the bolts 416 .
- the offset 446 is similar to hitting a baseball with a baseball bat at a location offset from the tip of the bat, commonly referred to as the “sweet spot”.
- the size of the offset 446 is determined empirically for each type of limb. In the illustrated embodiment, the offset 446 is about 1.5 to about 4 inches, and more preferably about 2 to about 3 inches.
- Tunable arrow rest 490 is positioned just behind the pocket 426 .
- a pair of supports 492 are secured near opposite sides of the bolt 416 by fasteners 494 .
- the supports 492 preferably slide in the plane of the limbs 420 .
- the separation 496 between the supports 492 can be adjusted to raise or lower front end of the bolt 416 relative to the draw string 501 .
- the separation 496 between the supports 492 can be adjusted to raise or lower front end of the bolt 416 relative to the draw string 501 .
- the separation 496 between the supports 492 the curved profile of the front end of the bolt 416 is lowered relative to the string carrier 480 (see FIG. 17A ).
- the curved profile of the bolt 416 is raised.
- warning labels 890 , 892 are applied at various locations on the crossbow 400 .
- the warning labels 890 , 892 can be a variety of configurations, including pre-printed press sensitive labels on various substrates, laser printing, and the like.
- Another approach is to impregnate an anodized aluminum surface with a silver compound which, when exposed to a light source, creates an activated latent image. Development fixes the label inside the metal. Photosensitive anodized aluminum is then sealed in boiling water similarly to common anodized aluminum. For anodized and powder coated finishes on metals, such as aluminum, it is possible to directly print inks on the open-pore anodized aluminum surface to create digital, full-color warning labels that are subsequently sealed for high durability.
- warning label is part of the aluminum oxide layer, and as such, cannot be easily removed or peeled-off.
- Creating warning labels directly in the native oxide layer on anodized aluminum is available from Deming Industries, Inc. of Coeur d' Alene, ID.
- FIG. 14B illustrates the bottom of the riser 404 .
- Rail 450 on the riser 404 is used as the attachment point for accessories, such as quiver 452 for holding bolts 416 and cocking handle 454 that engages with pins 570 to rotate the drive shaft 564 (see FIG. 18A ).
- FIG. 14D illustrates the cocking handle 454 in greater detail.
- Distal end 700 is configured to engage with drive shaft 564 and pins 570 illustrated in FIG. 18A .
- Center recess 702 receives the drive shaft 564 and the undercuts 704 engage with the pins 570 when the system is under tension. Consequently, when cocking or uncocking the crossbow 400 the tension in the system locks the pins 570 into the undercuts 704 .
- the cocking handle 454 can be rotated a few degrees and disengaged from the drive shaft 564 .
- the distal end 700 includes stem 706 that extends into hollow handle 708 .
- Pins 710 permit the stem 706 to rotate a few degrees around pin 712 in either direction within the hollow handle 708 .
- torque assembly 714 is located in hollow handle 708 that resists rotation of the stem 706 until a pre-set torque is reached. Once that torque threshold is exceeded, the stem 706 breaks free of block 716 and rotates within the hollow handle 708 , generating an audible noise and snapping sensation that signal to the user that the crossbow 400 is fully cocked.
- FIGS. 14F and 14G illustrate a mounting system 730 for the quiver 452 and the cocking handle 454 .
- Quiver spine 732 includes a pair of mounting posts 734 spaced to engage with openings 736 in the mounting bracket 738 .
- Magazine catch 740 slides within mounting bracket 738 .
- Spring 742 biases the magazine catch 740 in direction 744 .
- Openings 746 in the magazine catch 740 engage with undercuts 748 on the mounting posts 734 under pressure from the spring 742 .
- the user presses the handle 750 in direction 752 until the openings 746 in the magazine catch 740 are aligned with the openings 736 in the mounting bracket 738 . Once aligned, the mounting posts 734 can be removed from the mounting bracket 738 .
- FIG. 15 is a front view of the crossbow 400 with the draw string or the power cables removed to better illustrate the cams 440 having upper and lower helical journals 460 A, 460 B above and below draw string journal 464 .
- FIG. 21A separate power cables 610 A, 610 B are operatively engaged with each of the helical journals 460 A, 460 B, and minimizing torque on the cams 440 .
- the draw string journal 464 defines plane 466 that passes through the bolt 416 .
- the helical journals 460 A, 460 B move the power cables 610 A, 610 B in directions 468 A, 468 B, respectively, away from the plane 466 as the bow 400 is drawn.
- FIGS. 16A and 16B are upper and lower perspective views of the cams 440 with the power cables and draw string removed.
- Recess 470 contains draw string mount 472 located generally in the plane 466 of the draw string journal 464 .
- Power cable attachment 462 A and pivot post 463 A correspond to helical journal 460 A.
- power cable attachment 462 B and pivot post 463 B corresponds to the helical journal 460 B.
- the pivot pots 463 serve to take-up a portion of the power cables 610 and redirect the power cables 610 onto the helical journals 460 .
- FIGS. 17A through 17D illustrate string carrier 480 for the crossbow 400 in accordance with an embodiment of the present disclosure.
- the string carrier 480 slides along axis 482 of the center rail 402 to the location 483 (see FIG. 21A ) to capture the draw string 501 .
- the cocking mechanism 484 (see FIGS. 18A and 18B ) is used to return the string carrier 480 back to the position illustrated in FIGS. 17A and 17B at the proximal end 410 of the crossbow 400 and into engagement with trigger 558 .
- the draw string 501 travels above the center rail 402 as it moves between the release configuration 600 and the drawn configuration 405 .
- the draw string 501 preferably moves parallel to the top surface of the center rail 402 .
- the string carrier 480 includes fingers 500 on catch 502 that engage the draw string 501 .
- the catch 502 is illustrated in a closed position 504 .
- the catch 502 is retained in open position 505 (see FIG. 18B ), such as for example, by spring 510 .
- the catch biasing force is applied to the catch 502 by spring 510 to rotate in direction 506 around pin 508 and retains the catch 502 in the open position 505 . Absent an external force, the catch 502 automatically move to open position 505 (see FIG. 18B ) and releases the draw string 501 .
- closed position refers to any configuration that retains a draw string
- “open position” refers to any configuration that releases the draw string.
- recess 512 on sear 514 engages low friction device 513 at rear edge of the catch 502 at interface 533 to retain the catch 502 in the closed position 504 .
- the sear 514 is biased in direction 516 by a sear biasing force applied by spring 511 to engage with and retain the catch 502 in the closed position 504 .
- FIG. 17D illustrates the string carrier 480 with the sear 514 removed for clarity.
- the low friction device 513 is a roller pin 523 mounted in rear portion of the catch 520 .
- the roller pin 523 has a diameter corresponding generally to the diameter of the recess 512 .
- the roller pin 523 is preferably supported by ball bearings 525 to reduce friction between the catch 502 and the recess 512 when firing the crossbow 400 .
- a force necessary to overcome the friction at the interface 533 to release the catch 502 is preferably less than about 1 pound, substantially reducing the trigger pull weight.
- the positions of the roller pin 523 and the ball bearings 525 can be reversed so that the sear 514 engages directly on the ball bearings 525 .
- the roller pin 523 or a low friction bearing structure can be location on the sear 514 .
- a force necessary to overcome the friction at the interface 533 to release the catch 502 is preferably less than the biasing force applied to the sear 514 by the spring 511 . This feature causes the sear 514 to return fully to the cocked position 524 in the event the trigger 558 is partially depressed, but then released before the catch 502 releases the draw string 501 .
- a force necessary to overcome the friction at the interface 533 to release the catch 502 is preferably less than about 3.2%, and more preferably less than about 1.6% of the draw force to retain the draw string 501 to the drawn configuration.
- the draw force can optionally be measured as the force on the flexible tension member 585 when the string carrier 480 is in the drawn position (See FIG. 18A ).
- Safety button 530 is used to move the safety 522 in direction 532 from the safe position 509 illustrated in FIGS. 17A and 17B to free position 553 (see FIG. 18B ) with the shoulder 520 disengaged from the sear 514 .
- a dry fire lockout biasing force is applied by spring 540 to bias dry fire lockout 542 toward the catch 502 .
- Distal end 544 of the dry fire lockout 542 engages the sear 514 in a lockout position 541 to prevent the sear 514 from releasing the catch 502 .
- the dry fire lockout 542 indirectly prevents the catch 502 from moving to the open position, but could directly engage with the catch 502 to prevent release of the draw string 501 . Even if the safety 522 is disengaged from the sear 514 , the distal end 544 of the dry fire lockout 542 retains the sear 514 in the cocked position 524 to prevent the catch 502 from releasing the draw string 501 .
- FIG. 17C illustrates the string carrier 480 with the catch 502 removed for clarity.
- Nock 417 of the bolt 416 is engaged with the dry fire lockout 542 and rotated it in the direction 546 .
- Distal end 544 of the dry fire lockout 542 is now in disengaged position 547 relative to the sear 514 .
- the crossbow 400 can be fired.
- the nock 417 is a clip-on version that flexes to form a snap-fit engagement with the draw string 501 . Only when a bolt 416 is fully engaged with the draw string 501 will the dry fire lockout 542 be in the disengaged position 547 that permits the sear 514 to release the catch 502 .
- FIGS. 18A and 18B illustrate the relationship between the string carrier 480 , the cocking mechanism 484 , and the trigger assembly 550 that form string control assembly 551 .
- the trigger assembly 550 is mounted in the stock 408 , separate from the string carrier 480 . Only when the string carrier 480 is fully retracted into the stock 408 is the trigger pawl 552 positioned adjacent to the sear 514 .
- the safety button 530 is moved in direction 532 to a free position 553 where the extension 515 is disengaged from the shoulder 520 .
- trigger linkage 559 rotates sear 514 in direction 517 to a de-cocked position 557 and the catch 502 moves to the open position 505 to release the draw string 501 .
- the sear 514 is in a de-cocked position 557 and the safety 522 is in the free position 553 .
- the catch 502 retains the sear 514 in the de-cocked position 557 even though the spring 511 biases it toward the cocked position 524 .
- the sear 514 retains the dry fire lockout 542 in the disengaged position 547 even though the spring 540 biases it toward the lockout position 541 .
- the extension 515 on the sear 514 is located in recess 521 on the safety 522 .
- the spring 540 biases dry fire lockout 542 to the lockout position 541 so the distal end 544 engages the sear 514 to prevent the catch 502 from releasing the draw string 501 (See FIG. 18A ) until an arrow is inserted into the string carrier 480 .
- the draw string 501 pushes the catch 502 from the open position 505 to the closed position 504 to automatically (i) couple the sear 514 with the catch 502 at the interface 533 to retain the catch 502 in the closed position 504 , (ii) move the safety 522 to the safe position 509 coupled with the sear 514 to retain the sear 514 in the cocked position 524 , and (iii) move the dry fire lockout 542 to the lockout position 541 to block the sear 514 from moving to the de-cocked position 557 .
- the cocking mechanism 484 includes a rotating member, such as the spool 560 , with a flexible tension member, such as for example, a belt, a tape or webbing material 585 , attached to pin 587 on the string carrier 480 .
- the cocking mechanism 484 includes drive shaft 564 with a pair of drive gears 566 meshed with gear teeth 568 on opposite sides of the spool 560 . Consequently, the spool 560 is subject to equalize torque applied to the spool 560 during the cocking operation.
- Cocking handle 454 that releasably attaches to either of exposed ends of pin 570 of the drive shaft 564 .
- a pair of pawls 572 A, 572 B (“ 572 ”) include teeth 574 (see FIG. 20 ) that are biased into engage with the gear teeth 568 .
- the pawls 572 are preferably offset 1 ⁇ 2 the gear tooth 568 spacing so that when the teeth 574 of one pawl 572 are disengaged from the gear teeth 568 , the teeth 574 on the other pawl 572 are positioned to engage the gear teeth 568 . Consequently, during winding of the spool 560 , the teeth 574 on one of the pawls 572 are always positioned to engage with the gear teeth 568 on the spool. If the user inadvertently released the cocking handle 454 when the crossbow 400 is under tension, one of the pawls 572 is always in position to arrest rotation of the spool 560 .
- the user presses the release 576 to disengage the pawls 572 from the spool 560 and proceeds to rotate the cocking handle 454 to move the string carrier 480 in either direction 482 along the rail 402 to cock or de-cocking the crossbow 400 .
- the crossbow 400 can be cocked without depressing the release 576 , but the pawls 572 will make a clicking sound as they advance over the gear teeth 568 .
- FIGS. 21A and 21B illustrate the crossbow 400 in the released configuration 600 .
- Draw string 501 is located adjacent down-range side 602 of the cams 440 in a reverse draw configuration 604 .
- the draw string 501 is adjacent stops 606 attached to power cable bracket 608 .
- Upper power cables 610 A are attached to the power cable bracket 608 at upper attachment points 612 A and to power cable attachments 462 A on the cams 440 (see also FIG. 22A ).
- Lower power cables 610 B are attached to the power cable bracket 608 at lower attachment points 612 B and to the power cable attachments 462 B on the cams 440 (see also FIG. 22B ).
- the attachment points 612 are static relative to the riser 404 , rather than dynamic attachment points on the opposite limbs or opposite cams.
- “static attachment point” refers to a cabling system in which power cables are attached to a fixed point relative to the riser, and not attached to the opposite limb or opposite cam.
- the attachment points 612 A, 612 B for the respective power cables 610 are located on opposite sides of the center rail 402 . Consequently, the power cables 610 do not cross over the center rail 402 .
- “without crossover” refers to a cabling system in which power cables do not pass through a vertical plane bisecting the center rail 402 .
- the upper and lower attachment points 612 A, 612 B on the power cable bracket 608 maintains gap 614 between the upper and lower power cables 610 A, 610 B greater than the gap at the axes of the cams 440 . Consequently, the power cables 610 A, 610 B angle toward each other near the cams 440 .
- FIGS. 22A and 22B are upper and lower perspective views of the cams 440 with the cables 510 , 610 A, and 610 B in the released configuration 600 .
- the cams 440 are preferably symmetrical so only one of the cams 440 is illustrated.
- Upper power cables 610 A are attached to power cable attachments 462 A. wrap around the upper pivots 463 A and then return toward the bow 400 to attach to the power cable bracket 608 (see FIG. 21A ).
- the draw cable 501 is attached to the draw string mount 472 and then wraps almost completely around the cam 440 in the draw string journal 464 to the down range side 602 .
- FIGS. 23A and 23B illustrate the crossbow 400 in the drawn configuration 620 .
- Draw string 501 extends from the down-range side 602 of the cams 440 in a reverse draw configuration 604 .
- the power cables 610 A, 610 B move away from the cams 440 as they wrap onto the upper and lower helical journals 460 A, 460 B.
- the power cables 610 A, 610 B are generally parallel (compare the angled relationship in the released configuration 600 illustrated in FIG. 21B ).
- the resulting gap 622 permits the power cable attachments 462 and pivot 463 to pass under the power cables 610 without contacting them (see also, FIGS.
- gaps 623 between surfaces 625 of the cams 440 and the power cables 610 is greater than height 627 of the power cable attachments 462 and the pivots 463 .
- FIGS. 24A and 24B are upper and lower perspective views of the cams 440 with the cables 510 , 610 A, and 610 B in the drawn configuration 620 .
- the upper power cables 610 A wraps around the upper pivots 463 A and then onto the upper helical journal 460 A, before returning to the power cable bracket 608 (see FIG. 23A ).
- the lower power cables 610 B wraps around the lower pivots 463 B and then onto the lower journal 460 B, before returning to the power cable bracket 608 (see FIG. 23A ).
- the draw cable 501 is attached to the draw string mount 472 unwraps almost completely from the draw string journal 464 of the cam 440 to the down range side 602 .
- the draw string journal 464 rotates between about 270 degrees and about 330 degrees, and more preferably from about 300 degrees to about 360 degrees, when the crossbow 400 is drawn from the released configuration 600 to the drawn configuration 620 . In another embodiment, the draw string journal 464 rotates more than 360 degrees (see FIG. 9A ).
- FIGS. 25A and 25B illustrate an alternate string carrier 480 A for the crossbow 400 in accordance with an embodiment of the present disclosure.
- the string carrier 480 A is similar to the assembly illustrated in FIGS. 17A-17C , so the same reference numbers are used where applicable.
- FIG. 25A illustrates the catch 502 is illustrated in a closed position 504 .
- the catch 502 is biased by spring 510 to rotate in direction 506 and retained in open position 505 (see FIG. 18B ). Absent an external force, the catch 502 automatically releases the draw string 501 (See FIG. 17A ).
- recess 512 on sear 514 engages with low friction device 513 on the catch 502 to retain the catch 502 in the closed position 504 .
- the sear 514 is biased by spring 519 to retain the catch 502 in the closed position 504 .
- the safety 522 operates as discussed in connection with FIGS. 17A-17C .
- Spring 540 A biases dry fire lockout 542 A toward the catch 502 .
- Distal end 544 A of the dry fire lockout 542 A engages the sear 514 in a lockout position 541 to prevent the sear 514 from releasing the catch 502 .
- the distal end 544 A of the dry fire lockout 542 A locks the sear 514 in the closed position 504 to prevent the catch 502 from releasing the draw string 501 .
- the rear portions or arms on the clip-on nock 417 extends past the draw string 501 (so a portion of the nock 417 is behind the draw sting 501 ) and engages with the portion 543 A on the dry fire lockout 542 A, causing the dry fire lockout 542 A to rotate in direction 546 A so that the distal end 544 A is disengaged from the sear 514 .
- the portion 543 A is a protrusion or finger on the dry fire lockout 542 A. Only when a bolt 416 is fully engaged with the draw string 501 will the dry fire lockout 542 A permit the sear 514 to release the catch 502 .
- the portion 543 A on the dry fire lockout 542 A is positioned behind the draw string location 501 A.
- the phrase “behind the draw string” refers to a region between a draw string and a proximal end of a crossbow. Conventional flat or half-moon nocks do not extend far enough rearward to reach the portion 543 A of the dry fire lockout 542 A, reducing the chance that non-approved arrows can be launched by the crossbow 400 .
- FIGS. 25A and 25B illustrate elongated arrow capture recess 650 that retains rear portion 419 of the arrow 416 and the clip-on nock 417 engaged with the string carrier 480 A in accordance with an embodiment of the present disclosure.
- the elongated arrow capture recess 650 extends along a direction of travel of an arrow launched from the crossbow 400 .
- the arrow capture recess 650 is offset above the rail 402 as is the rest 490 (see FIG. 14C ) so the arrow 416 is suspended above the rail 402 (see FIG. 13B ).
- Upper roller 652 is located near the entrance of the arrow capture recess 650 .
- the upper roller 652 is configured to rotate in the direction of travel of the arrow 416 as it is launched. That is, the axis of rotation of the upper roller 652 is perpendicular to a longitudinal axis of the arrow 416 .
- the upper roller 652 is displaced within the slot in a direction generally perpendicular to the arrow 416 , while spring 654 biases the upper roller 652 in direction 656 against the arrow 416 .
- the arrow capture recess 650 extends rearward past the fingers 500 on catch 502 .
- the string carrier 480 A includes lower angled surfaces 658 A, 658 B (“ 658 ”) and upper angled surfaces 660 A, 660 B (“ 660 ”) configured to engage the arrow 416 around the perimeter of the rear portion.
- the clip-on nock 417 must be fully engaged with the draw string 510 A near the rear of the arrow capture recess 650 to disengage the dry fire lock out 542 A.
- the rear portion 419 of the arrow 416 is fully engaged with the arrow capture recess 650 , surrounded by the rigid structure of the string carrier 480 A.
- the lower angled surfaces 658 do not support the arrow 416 in the arrow capture recess 650 unless the clip-on nock 417 is used.
- the upper angled surfaces 660 prevent the nock 417 from rising upward when the crossbow 400 is fired, but the arrow 417 tends to slide downward off the lower angled surfaces 658 unless the clip-on nock 417 is fully engaged with the draw string 510 A.
- prior art crossbows typically include a leaf spring or other biasing structure to retain the arrow against the rail. These devices tend to break and are subject to tampering, which can compromise accuracy.
- FIGS. 25D-25F illustrate additional details about the nock 417 for use with the present crossbow 400 .
- Prongs 850 flex outward 852 until the draw string 510 is seated in semi-circular opening 854 .
- the nock 417 is preferably molded from a reinforced polymeric material (or blend of polymeric materials). Suitable materials and other aspects of the nock 417 are disclosed in U.S. patent application Ser. No. 15/631,016, entitled HIGH IMPACT STRENGTH LIGHTED NOCK ASSEMBLY, filed, Jun. 23, 2017 and U.S. patent application Ser. No. 15/631,004, entitled HIGH IMPACT STRENGTH NOCK ASSEMBLY, filed Jun. 23, 2017, the entire disclosure of which are both hereby incorporated by reference.
- the portion 543 A on the dry fire lockout 542 A engages with the nock 417 in region 856 behind the draw string 510 , causing the dry fire lockout 542 A to rotate in direction 546 A so that the distal end 544 A is disengaged from the sear 514 .
- the region 856 is preferably at least about 0.1 inches long.
- Flat regions 858 illustrated in FIG. 25F are preferably separate by a distance 860 of about 0.250 inches, which corresponds to gap between fingers 500 on a bowstring catch 502 for the crossbow (See FIG. 25C ).
- the flat regions 858 are securely captured between the fingers 500 to retain the nock 417 in the correct orientation relative to the draw string 510 , resulting in precise and repeatable registration of the nock 417 to the catch 502 .
- an axis of the opening 854 is retained parallel with the draw string 510 in the drawn configuration.
- FIG. 25G illustrates the arrow 416 for use in an arrow assembly in accordance with an embodiment of the present disclosure.
- the arrow 416 includes threaded front insert 862 that receives an arrow head 864 with a threaded stem 866 having compatible threads.
- Shaft 868 includes fletching 870 and rear opening 872 configured to receive the nock 417 and a variety of other lighted and non-lighted nock assemblies in accordance with an embodiment of the present disclosure.
- FIG. 25H illustrates nock assembly 880 and bushing 884 , which can be used with or without light assembly 882 , in the arrow 416 in accordance with an embodiment of the present disclosure.
- the bushing 884 is preferably constructed from a light weight metal and is sized to be receive rear opening 872 of the arrow shaft 868 .
- the bushing 884 includes shoulder 886 that engages with rear end of the arrow shaft 868 .
- the present application is also directed to a plurality of matched weight arrows 416 configured to have substantially the same weight, whether used with our without a lighted assembly 882 or different weight tip 864 , so their flight characteristics are the substantially the same.
- matched weight arrows refers to a plurality of arrows with the same functional characteristics, such as for example, length, stiffness, weight, and diameter, that exhibit substantially similar flight characteristics when launch from the same bow.
- the present matched weight arrows 416 have a weight difference of less than about 10%, more preferably less than about 5%, and most preferably less than about 2%. In operation, matched weight arrows can be used interchangeable without adjusting the sight or scope on the bow.
- the bushing 884 and the nock 417 are inserted into the rear opening 872 , without the lighted assembly 882 .
- the lighted assembly 882 and bushing 884 are inserted into the rear opening 872 . Since the lighted assembly 882 and bushing 884 are heavier than just the nock 417 and bushing 884 , the weight of the lighted arrow is adjusted by removing weight from the shaft 868 , the threaded front insert 862 , or the fletching 870 , so the lighted arrow weighs substantially the same as a non-lighted arrow.
- weight is removed from the front insert 862 of the lighted arrow to offset the weight added by the light assembly 882 .
- two different rear bushings 884 of different weight are used to offset some or all of the weight difference.
- weight is added to the non-lighted arrows 416 , such for example, in the threaded front insert 862 or the rear bushing 884 , equal to the amount of weight added by the lighted assembly 882 . Consequently, the user can carry both lighted arrows and non-lighted arrows having substantially the same weight and flight characteristics. These matched weight arrows 416 can be used interchangeable without effecting accuracy.
- FIG. 26A illustrates an alternate the cocking handle 720 with an integral clutch to prevent excessive torque on the cocking mechanism 484 and tension on the flexible tension member 585 in accordance with an embodiment of the present disclosure.
- distal end 700 is configured to engage with drive shaft 564 and pins 570 .
- Center recess 702 receives the drive shaft 564 and the undercuts 704 engage with the pins 570 when the system is under tension. Consequently, when cocking or uncocking the crossbow 400 the tension in the system locks the pins 570 into the undercuts 704 .
- the cocking handle 454 can be rotated a few degrees and disengaged from the drive shaft 564 .
- FIG. 26B is an exploded view of the cocking handle 720 of FIG. 26A .
- Distal end 700 contains a torque control mechanism 722 .
- Coupling 724 that engages with the drive shaft 564 is contained between a pair of opposing friction washers 726 and a pair of opposing notched washers 728 within head 729 .
- Pins 730 couple the notched washers 728 .
- One or more spring washers 732 such as for example Belleville washers, conical spring washers, and the like, maintain a compressive load on the coupling 724 to control the torque applied to the drive shaft 564 .
- the magnitude of the compressive load applied to the coupling establishes a pre-set maximum torque that can be applied to the drive shaft 564 .
- the maximum torque or break-away torque at which the coupling 724 slips relative to the cocking handle 720 preferably corresponds to about 110% to about 150% of the force on the flexible tension member 585 during cocking of the crossbow 400
- the drive shaft 564 is three discrete pieces 565 A, 565 B, 565 C connected by torque control mechanisms located in housings 567 A, 567 B.
- a torque control mechanism 722 generally as illustrated in FIG. 26B may be used.
- the string carrier 480 hits a mechanical stop when it is fully retracted, which corresponds to maximum draw string 501 tension. Tension on the draw string 501 is highly repeatable and uniform throughout the string system due to the operation of the string carrier 480 . Further pressure on the cocking handle 720 causes the coupling 724 to slip within the head 729 , preventing excessive torque on the cocking mechanism 484 and tension on the flexible tension member 585 .
- FIGS. 27A-27C illustrates an alternate tunable arrow rest 750 in accordance with an embodiment of the present disclosure.
- the tunable arrow rest 750 includes housing 760 that is positioned just behind the pocket 426 .
- a pair of spring loaded support rollers 752 are rotatably secured in slots 754 by pins 756 .
- the support rollers 752 rotate freely around the pins 756 . When compressed, the support rollers 752 can be independently displaced in directions 758 .
- Springs 764 bias the pins 756 and the support rollers 752 to the tops of the slots.
- arrow rest 750 is mounted to distal end 776 of the center rail 402 by fasteners 762 .
- Each of the support rollers 752 is biased to the tops of the slots 754 by the springs 764 .
- Rotating member 766 is provided at the interface between the support rollers 752 and the springs 764 to reduce friction and permit the support rollers 752 to turn freely.
- the housing 760 includes enlarged openings 768 with diameters larger than the diameters of the fasteners 762 . Consequently, the position of the arrow rest 750 can be adjusted (i.e., tuned) in at three degrees of freedom—the Y-direction 770 , the Z-direction 772 , and roll 774 relative to the center rail 402 .
- FIG. 27D illustrates an arrow 412 with arrowhead 428 positioned on the support rollers 752 and the various degrees of freedom 770 , 772 , 774 available for tuning the arrow rest 750 .
- FIGS. 28A-28E illustrate alternate cocking systems 800 in accordance with an embodiment of the present disclosure in which the cocking mechanism 484 located in the stock 408 and the flexible tension member 585 are not required.
- the string carrier 480 when not engaged with the draw string 501 slides freely back and forth along the rail between the released configuration and the drawn configuration.
- At least one cocking rope engagement mechanism 802 is attached to the string carrier 480 .
- a pair of pulleys 804 are pivotally attached to opposite sides of the string carrier 480 brackets 806 and pivot pins 808 .
- a variety of conventional cocking ropes 810 can releasably engage with the pulleys 804 .
- the hooks found on conventional cocking ropes are not required.
- the cocking rope 810 can be a single discrete segment of rope or two discrete segments of rope. In the illustrated embodiment, two discrete cocking ropes 810 are each attached to opposite sides of the stock 408 at anchors 816 and wrap around the pulleys 804 to provide the user with mechanical advantage when cocking the bow 400 .
- the cocking ropes 810 retract into handles 812 for convenient storage.
- protrusions 826 on handles 812 can optionally contain a spring-loaded spool that automatically retracts the cocking ropes 810 when not in use, such as disclosed in U.S. Pat. No. 8,573,192 (Bednar et al.).
- a retraction mechanism for storing the cocking ropes when not in use are attached to the stock 408 at the location of the anchors 816 such as disclosed in U.S. Pat. No. 6,874,491 (Bednar).
- a cocking rope retraction system with a spool and crank handle can be attached to the stock 408 , such as illustrated in U.S. Pat. No. 7,174,884 (the '884 Kempf patent”).
- the user slides the string carrier 480 forward along the rail into engagement with the draw string 501 .
- the catch 502 (see e.g., FIG. 25A ) on the string carrier 480 engages the draw string 501 as discussed herein.
- the user pulls the handles 812 until the string carrier 480 is retained in the retracted position 814 by retaining mechanism 817 .
- the retaining mechanism 817 retains the string carrier 480 in the retracted position 814 independent of the cocking ropes 810 . That is, once the string carrier 480 is in the retracted position 814 the retaining mechanism 817 the cocking ropes 810 can be removed and stored.
- the retaining mechanism 817 is hook 818 attached to the stock configured to couple with pin 819 on the string carrier 480 .
- Release lever 820 moves the hook 818 in direction 822 to disengage it from the pin 819 on the string carrier 480 .
- the force 824 applied to the string carrier 480 by the draw string prevent the hook 818 from inadvertently disengaging from the pin 819 on the string carrier 480 .
- the string carrier 480 can be secured to either the draw string 501 in the release configuration 600 or to the hook 818 in the retracted configuration 814 without the draw string 501 attached.
- FIG. 28F illustrates an alternate embodiment where the cocking rope 810 is a single segment that wraps around the stock 408 rather than requiring anchors 816 .
- the opposite ends of the cocking rope 810 then wrap around the cocking rope engagement mechanisms on opposite sides of the string carrier 480 .
- the user pulls the handles 812 toward the proximal end of the crossbow 400 to manually retract the string carrier 480 to the retracted position and the draw string to the drawing configuration.
- the user pulls the handles 812 to retract the string carrier 480 toward the stock 408 a sufficient amount to disengage the hook 818 from the pin 819 .
- the user rotates the release lever 820 in direction 821 about 90 degrees.
- the release lever 820 biases the hook 818 in direction 822 , but the force 824 prevents the hook 818 from moving in direction 822 .
- the user then pulls the handles 812 toward the stock 408 to remove the force 824 from the hook 818 . Once the pin 819 clears the hook 818 the biasing force applied by the release lever 820 moves the hook 818 in direction 822 .
- the user can now slowly move the string carrier 480 toward the released configuration 600 .
- extensions 830 on the string carrier 480 are engaged with undercuts 832 in the rail 402 . Consequently, the string carrier 480 is captured by the rail 402 and can only move back and forth along the rail 402 (Y-axis), but cannot move in the Z-axis or X-axis direction, or in pitch 834 , roll 836 , or yaw 838 , relative to the draw string 501 .
- the extension 830 are located on the exterior surface of the rail 402 and the string carrier 480 wraps around the rail 402 to engage the undercuts 832 .
- the extensions 830 are retractable so the string carrier 480 can be removed from the rail 402 . With the extensions 830 in the extended position illustrated in FIG. 29 the string carrier 480 is captured by the rail 402 .
- tension forces on the draw string 501 on opposite sides of the string carrier 480 are substantially the same, within less than about 1.0%, and more preferably less than about 0.5%, and most preferably less than about 0.1%. Consequently, cocking and firing the crossbow 400 is highly repeatable.
- any such inaccuracy are likewise highly repeatable, which can be compensated for with appropriate windage and elevation adjustments in the scope 414 (See FIG. 13B ).
- the repeatability provided by the present cocking systems 484 , 800 results in a highly accurate crossbow 400 at distances beyond the capabilities of prior art crossbows.
- the cocking systems 484 , 800 in combination with windage and elevation adjustments permits groupings of three arrows in a three-inch diameter target at about 100 yards, and groupings of three arrows in a two-inch diameter target at about 50 yards.
- FIGS. 30A-30F illustrate an alternate cocking mechanism 900 in accordance with an embodiment of the present disclosure.
- Rotation of the rotating member 902 is effectuated by the pair of drive gears 566 on the drive shaft 564 illustrated in FIGS. 19 and 20 that mesh with gear teeth 568 .
- the drive shaft 564 would be mounted in location 903 but is omitted for clarity.
- rotation of the rotating member 902 is controlled by an internal rotation arrester 910 controlled by release 960 .
- the crossbow 400 can be cocked without the pawls 572 making a clicking sound as they advance over the gear teeth 568 .
- rotating member 902 includes non-cylindrical core 904 with offset pin 906 .
- the flexible tension member 585 is captured between the core 904 and the pin 906 .
- the oppose end 908 of the flexible tension member 585 is attached to pin 587 on the string carrier 480 (see FIG. 18A ).
- the rotating member 902 includes center opening 912 with diameter 914 greater than diameter 916 of support shaft 918 .
- a plurality of interference members 920 are located in gap 922 between the center opening 912 and the support shaft 918 .
- the support shaft 918 is prevented from rotating relative to the support rail 402 by key 924 bolted to the support rail 402 and positioned in slot 925 on the support shaft 918 (see FIG. 30A ).
- the interference members 920 are elongated rods axially aligned with the support shaft 918 , but could be elongated members with a non-circular cross section, spherical, elliptical, or a variety of regular or irregular shapes.
- the outside surface 942 of the support shaft 918 includes a series of recesses 926 that receive the interference members 920 .
- the recesses 926 are elongated and axially aligned with the support shaft 918 .
- Each recess 926 includes a sloped surface 930 that terminates at stop surface 932 .
- the sloped surfaces 930 can be flat or curved to create a camming action as the interference members 920 move from between first and second locations 972 , 974 .
- the recesses 926 can be located on the inside surface 940 of the rotating member 902 or on both the inside surface 940 and the outside surface 942 of the support shaft 918 .
- the recesses 926 have a shape corresponding to a shape of the interference members 920 , such as spherical or elliptical.
- the rotating member 902 can rotate freely around the support shaft 918 .
- the interference members 920 ride up sloped surfaces 930 toward the first locations 972 near the tops 946 of the sloped surfaces 930 , however, the interference members 920 are compressed between the inside surface 940 of the center opening 912 and the outside surface 942 of the support shaft 918 to create compression forces 944 that prevents rotation of the rotating member 902 relative to the support shaft 918 .
- the compressive forces 944 acts generally along radial lines extending perpendicular to a longitudinal axis of the support shaft 918 through each of the interference members 920 .
- the recesses 926 are oriented so that when tension force 948 is placed on the flexible tension member 585 (see FIGS. 30A and 30B ) the interference members 920 tend to shift toward the first locations 972 at the tops 946 of the sloped surfaces 930 , hence, creating compression forces 944 that arrest rotation of the rotating member 902 . That is, rotation of the rotating member 902 to unwind the flexible tension member 585 tends to move the interference members 920 toward the first locations 972 .
- support bearings 950 support the rotating member 902 on the support shaft 918 and maintain concentricity relative to the support shaft 918 .
- sets of interference members 920 A, 920 B (“ 920 ”) are located on opposite sides of the support bearings 950 .
- Each set of interference members 920 A, 920 B is constrained to the support shaft 918 within respective recesses 926 by housings 952 A, 952 B (“ 952 ”), respectively.
- the housings 952 include openings 956 that expose the interference members 920 to permit engagement with inside surface 940 of the center opening 912 .
- the housings 952 include flat surfaces 954 that couple with the release 960 . As illustrated in FIG. 30E , the flat surfaces 954 couple with corresponding flat surfaces on the release 960 .
- the housings 952 can rotate relative to the support shaft 918 to shift the interference members 920 within the recesses 926 .
- the housings 952 are biased by springs 962 in direction 970 to bias the interference members 920 toward the first locations 972 near the tops 946 .
- the release 960 is depressed the housings 952 are rotated in the opposite direction 971 to shift the interference members 920 toward the second locations 974 . Consequently, unless the release 960 is depressed the interference members 920 counteract the tension force 948 and prevent rotation of the rotating member 902 .
- the housings 952 are rotated in direction 971 to shift the interference members 920 along the sloped surfaces 930 toward the second location 974 near the stop surfaces 932 .
- the compression forces 944 are substantially reduced and the rotating member 902 can turn freely round the support shaft 918 , permitting the flexible tension member 585 to be unwound.
- This configuration is typically used to move the string carrier 480 forward into engagement with the draw string 501 or to transfer the tension force 948 to the cocking handle 454 during de-cocking. If the flexible tension member 585 is under load, the user must first rotate the cocking handle 454 forward toward the top of the crossbow 400 to release the tension force 948 before the release 960 can be depressed.
- the user can rotates the cocking handle 454 to cock the crossbow 400 .
- Operation of the rotation arrester 910 is substantially silent.
- Operation of the springs 962 on the release 960 bias the housings 952 in direction 970 so the interference members 920 are urged to the first locations 972 . If at any time the user releases the cocking handle 454 , the force 948 on the flexible tension member 585 and the bias on the housings 952 automatically shift to the first location 972 to activate the rotation arrester 910 (unless the release 960 is depressed) and prevent rotation of the rotating member 902 .
- FIGS. 31A-31C are perspective, top, and side views of a reduced length crossbow 400 with the trigger assembly 550 moved forward along the center rail 402 in accordance with an embodiment of the present disclosure.
- Locating the trigger assembly 550 well in front of the bowstring catch 502 on the string carrier 480 when in the drawn configuration is commonly known as a bullpup configuration.
- Various crossbows with a bullpup configuration are disclosed in U.S. Pat. No. 8,671,923 (Goff et al.); U.S. Pat. No. 9,140,516 (Hyde); U.S. Pat. No. 9,528,789 (Biafore et al.); and U.S. Pat. No. 9,658,025 (Trpkovski), which are hereby incorporated herein by reference.
- the bullpup configuration of the present crossbow 400 preferably includes substantially the same components as the other embodiments disclosed herein, including the riser 404 mounted at the distal end 406 of the center rail 402 and the stock 408 located at the proximal end 410 .
- the stock 408 includes an integral check rest 1012 located over the string carrier 480 when in the retracted position.
- the riser 404 includes the limbs 420 extending rearward toward the proximal end 410 .
- String carrier 480 is captured by and slides in the center rail 402 as discussed herein.
- the string carrier 480 can be moved to the retracted position using the disclosed cocking mechanisms 484 , 900 , the cocking ropes 810 (see e.g., FIGS. 18A and 28A ), or any other suitable mechanism.
- the release 576 for the cocking mechanism 484 , 900 is located in the butt-plate 1010 of the stock 408 .
- the user wraps his fingers around the butt-plate 1010 during cocking/de-cocking of the crossbow 400 , while operating the release 576 with his thumb.
- scope mount 412 extends from a location behind the string carrier 480 on the stock 408 to the power cable bracket 608 on the riser 404 .
- the scope mount 412 can be attached to just the stock 408 or to just the power cable bracket 608 , without the attachment point on the stock 408 .
- the trigger 558 and hand grip 1004 are located between about 4 inches to about 10 inches forward of the string carrier 480 (when in the retracted position) and closer to the distal end 406 than in the other embodiments disclosed herein, with a corresponding decrease in the length of the stock 408 .
- the trigger 558 and hand grip 1004 are located proximate the midpoint 1006 between the distal end 406 and the proximal end 410 of the crossbow 400 of FIG. 31 .
- the trigger 558 and hand grip 1004 are near the midpoint 1006 within 10%, and more preferably 5%, of the overall length of the crossbow 400 of FIG. 31 . For example, if the overall length of the crossbow 400 is 28 inches, the trigger 558 and hand grip 1004 are located within 2.8 inches of the midpoint 1006 , and more preferably within 1.4 inches of the midpoint 1006 .
- Locating the trigger 558 and hand grip 1004 near the midpoint 1006 provides better balance and reduces the overall length of the crossbow 400 .
- the front to back center of gravity is located closer to the hand grip 1004 .
- center of gravity refers primarily to the forward and back center of gravity, since it is assumed the side-to-side center of gravity is located along a central longitudinal axis of the center rail 402 .
- the front to back center of gravity 1008 of the crossbow 400 is near the midpoint 1006 within 15%, and more preferably 10%, of the overall length of the crossbow 400 . For example, if the overall length of the crossbow 400 is 28 inches, the front to back center of gravity 1008 is located within 4.2 inches of the midpoint 1006 , and more preferably within 2.8 inches of the midpoint 1006 .
- the extremely small include angle 403 of the draw string 501 when the crossbow 400 is in the drawn configuration (see e.g., FIGS. 13A and 14A ) that sweeps the draw string 501 forward and closer to the center rail 402 to create a gap between the bowstring and the user's face.
- the included angle 403 is less than about 25 degrees and more preferably less than about 20 degrees.
- FIG. 32 illustrates the crossbow 400 with the stock 408 and center rail 402 hidden to reveal the trigger assembly 550 .
- the trigger assembly 550 is substantially the same as illustrated in FIG. 18A , except that trigger linkage 559 is elongated to compensate for moving the trigger 558 forward closer to the distal end 406 (see FIG. 31C ).
- trigger linkage 559 rotates sear 514 in the clockwise direction to a de-cocked position 557 and the catch 502 moves to the open position 505 to release the draw string 501 (see e.g., FIG. 18B ).
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Abstract
A reduced length crossbow with a trigger located near a midpoint of the crossbow and a small included angle of the draw string when in the drawing configuration that creates a space between the draw string and the user's face. The included angle of the draw string when in the drawing configuration may be less than about 25 degrees. The trigger is typically located proximate the midpoint within about 10% of the overall length of the crossbow.
Description
The present application is a continuation of U.S. patent Ser. No. 15/909,872 entitled Reduced Length Crossbow, filed Mar. 1, 2018, which is a continuation-in-part of U.S. patent Ser. No. 15/782,238 entitled Cocking System for a Crossbow, filed Oct. 12, 2017, which is a continuation-in-part of U.S. patent Ser. No. 15/673,784 entitled Arrow Assembly for a Crossbow and Methods of Using Same, filed Aug. 10, 2017, which is a continuation-in-part of U.S. patent Ser. No. 15/433,769 entitled Crossbow, filed Feb. 15, 2017 (issued as U.S. Pat. No. 10,126,088 on Nov. 13, 2018), which is a continuation-in-part of U.S. patent Ser. No. 15/294,993 entitled String Guide for a Bow, filed Oct. 17, 2016 (issued as U.S. Pat. No. 9,879,936 issued Jan. 30, 2018), which is a continuation-in-part of U.S. patent Ser. No. 15/098,537 entitled Crossbow, filed Apr. 14, 2016 (issued as U.S. Pat. No. 9,494,379 issued Nov. 15, 2016), which claims the benefit of U.S. Prov. Application Ser. No. 62/244,932, filed Oct. 22, 2015 and is also a continuation-in-part of U.S. patent Ser. No. 14/107,058 entitled String Guide System for a Bow, filed Dec. 16, 2013 (issued as U.S. Pat. No. 9,354,015 issued May 31, 2016), the entire disclosures of which are hereby incorporated by reference.
FIELD OF THE INVENTIONThe present disclosure is directed to a reduced length crossbow with a trigger located near a midpoint of the crossbow and a small included angle of the draw string when in the drawing configuration that creates a space between the draw string and the user's face.
BACKGROUND OF THE INVENTIONBows have been used for many years as a weapon for hunting and target shooting. More advanced bows include cams that increase the mechanical advantage associated with the draw of the bowstring. The cams are configured to yield a decrease in draw force near full draw. Such cams preferably use power cables that load the bow limbs. Power cables can also be used to synchronize rotation of the cams, such as disclosed in U.S. Pat. No. 7,305,979 (Yehle).
With conventional bows and crossbows the draw string is typically pulled away from the generally concave area between the limbs and away from the riser and limbs. This design limits the power stroke for bows and crossbows.
In order to increase the power stroke, the draw string can be positioned on the down-range side of the string guides so that the draw string unrolls between the string guides toward the user as the bow is drawn, such as illustrated in U.S. Pat. No. 7,836,871 (Kempf) and U.S. Pat. No. 7,328,693 (Kemp). One drawback of this configuration is that the power cables can limit the rotation of the cams to about 270 degrees. In order to increase the length of the power stroke, the diameter of the pulleys needs to be increased. Increasing the size of the pulleys results in a larger and less usable bow.
illustrate a string guide system for a bow that includes
power cables20A, 20B (“20”) attached to
respective string guides22A, 22B (“22”) at
first attachment points24A, 24B (“24”). The
second ends26A, 26B (“26”) of the
power cables20 are attached to the
axles28A, 28B (“28”) of the opposite string guides 22. Draw
string30 engages down-
range edges46A, 46B of string guides 22 and is attached at draw
string attachment points44A, 44B (“44”)
As the
draw string30 is moved from released
configuration32 of
FIG. 1to drawn
configuration34 of
FIGS. 2 and 3, the string guides 22 counter-rotate toward each other about 270 degrees. The
draw string30 unwinds between the string guides 22 from
opposing cam journals48A, 48B (“48”) in what is referred to as a reverse draw configuration. As the first attachment points 24 rotate in
direction36, the
power cables20 are wrapped around respective power cable take-up journal of the string guides 22, which in turn bends the limbs toward each other to store the energy needed for the bow to fire the arrow.
Further rotation of the string guides 22 in the
direction36 causes the
power cables20 to contact the power cable take-up journal, stopping rotation of the cam. The first attachment points 24 may also contact the
power cables20 at the
locations38A, 38B (“38”), preventing further rotation in the
direction36. As a result, rotation of the string guides 22 is limited to about 270 degrees, reducing the
length40 of the power stroke.
The present disclosure is directed to a reduced length crossbow with a trigger located near a midpoint of the crossbow and a small included angle of the draw string when in the drawing configuration that creates a space between the draw string and the user's face. In the preferred embodiment, the included angle of the draw string when in the drawing configuration of less than about 25 degrees.
In one embodiment, the reduced length crossbow includes first and second bow limbs attached to a center rail. A draw string extends across the center rail and translates between a released configuration and a drawn configuration. A string carrier captured by the center rail that slides forward to engage with the draw string in the released configuration and slides to a retracted position that locates the draw string in the drawn configuration. The string carrier includes a catch movable between a closed position that engages the draw string and an open position that releases the draw string, and a sear moveable between a cocked position coupled with the catch to retain the catch in the closed position and a de-cocked position that release the catch to the open position. A dry fire lockout is moveable between a disengaged position and a lockout position that retains the catch in the closed position. A cocking mechanism retracts the string carrier to the retracted position and the draw string to the drawn configuration. In the drawn configuration, the draw string has an included angle of less than about 25 degrees. A trigger is mounted on the center rail near a midpoint of an overall length of the crossbow. The trigger is configured to engage with the catch when the string carrier is in the retracted position to move the catch from the closed position to the open position.
In one embodiment, the trigger is located proximate the midpoint within about 10% of the overall length of the crossbow. In another embodiment, the trigger is located proximate the midpoint within about 5% of the overall length of the crossbow. In one embodiment, the center of gravity of the crossbow is located proximate the midpoint within about 10% of the overall length of the crossbow. The included angle can be less than about 20 degrees.
The string carrier optionally includes a safety moveable between a free position and a safe position that retains the catch in the closed position. The string carrier is preferably constrained to move in a single degree of freedom while sliding along the center rail between the release configuration and the drawn configuration.
In one embodiment, the cocking mechanism includes a rotating member mounted to the center rail coupled to a flexible tension member attached to the string carrier, and a cocking handle configured to engage with and rotate the rotating member to move the string carrier to the retracted position. A torque control mechanism is preferably located in one of the cocking handle or a stock of the crossbow. In one embodiment, a release for the cocking mechanism is located on a butt plate of the stock. In an alternate embodiment, the cocking mechanism includes at least one cocking rope configured to releasably engage with the string carrier to retract the string carrier and the draw string to the drawn configuration. A retaining mechanism on the crossbow releasably retains the string carrier in the retracted position and the draw string in the drawn configuration independent of the at least one cocking ropes.
In one embodiment, the reduced length crossbow includes a first string guide mounted to the first bow limb and rotatable around a first axis. The first string guide includes a first draw string journal having a first plane of rotation perpendicular to the first axis, and at least one first power cable take-up journal. A second string guide is mounted to the second bow limb and rotatable around a second axis. The second string guide includes a second draw string journal having a second plane of rotation perpendicular to the second axis, and at least one second power cable take-up journal. A draw string unwinds from the first and second string guide journals as it translates between a released configuration and a drawn configuration. First and second power cables are received in the first and second power cable take-up journals on each of the first and second string guides. In one embodiment, the axle-to-axle separation between the first and second string guides in the drawing configuration is about 7 inches or less. In another embodiment, the draw string translates from the release configuration to the drawn configuration having a power stroke of about 10 inches to about 15 inches.
In another embodiment, the reduced length crossbow includes a first string guide mounted to the first bow limb and rotatable around a first axis. The first string guide includes a first draw string journal having a first plane of rotation perpendicular to the first axis. A first power cable journal is located on one side of the first draw string journal, and a second power cable journal is located on an opposite side of the first draw string journal. The first and second power cable journals have paths that are not co-planar with the first plane of rotation. A second string guide is mounted to the second bow limb and rotatable around a second axis. The second string guide includes a second draw string journal having a second plane of rotation perpendicular to the second axis. A third power cable journal is located on one side of the second draw string journal and a fourth power cable journal is located on an opposite side of the second draw string journal. The third and fourth power cable journals have paths that are not co-planar with the second plane of rotation. In one embodiment, at least the first and third power cable journals include helical journals.
The present disclosure is also directed to a reduced length crossbow having first and second bow limbs attached to a center rail. A first string guide is mounted to the first bow limb and rotatable around a first axis. The first string guide includes a first draw string journal having a first plane of rotation perpendicular to the first axis, and at least one first power cable take-up journal. A second string guide mounted to the second bow limb and rotatable around a second axis. The second string guide includes a second draw string journal having a second plane of rotation perpendicular to the second axis, and at least one second power cable take-up journal. A draw string received in the first and second draw string journals and secured to the first and second string guides, wherein the draw string unwinds from the first and second draw string journals as it translates between a released configuration to a drawn configuration, wherein the draw string in the drawn configuration have an included angle of less than about 25 degrees. First and second power cables are received in the first and second power cable take-up journals on each of the first and second string guides. A trigger is mounted on the center rail near a midpoint of an overall length of the crossbow, wherein the trigger is located proximate the midpoint within about 10% of the overall length of the crossbow.
The present disclosure is also directed to a method of operating a reduced length crossbow having at least first and second flexible limbs attached to a center rail and a draw string that translates along the center rail between a released configuration and a drawn configuration. The method includes moving a string carrier captured to slide in the center rail along the center rail into engagement with the draw string when in the released configuration. A catch on the string carrier is moved from an open position to a closed position that engages the draw string and a sear is moved from a de-cocked position to a cocked position coupled with the catch to retain the catch in the closed position. A dry fire lockout is moved from the disengaged position to a lockout position that blocks the catch from moving to the open position. A string carrier and the draw string are retracted to the drawn configuration so the draw string has an included angle of less than about 25 degrees. The string carrier is engaged with a trigger mounted on the center rail proximate the midpoint within about 10% of the overall length of the crossbow. The trigger is configured to engage with the catch when the string carrier is in the retracted position to move the catch from the closed position to the open position. In one embodiment, the center of gravity of the crossbow is proximate the midpoint within about 10% of the overall length of the crossbow. In another embodiment, the string carrier and the draw string are retracted to the drawn configuration so the draw string has an included angle of less than about 20 degrees.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGis a bottom view of a prior art string guide system for a bow in a released configuration.
is a bottom view of the string guide system of
FIG. 1in a drawn configuration.
is a perspective view of the string guide system of
FIG. 1in a drawn configuration.
is a bottom view of a string guide system for a bow with a helical take-up journal in accordance with an embodiment of the present disclosure.
is a bottom view of the string guide system of
FIG. 4in a drawn configuration.
is a perspective view of the string guide system of
FIG. 4in a drawn configuration.
is an enlarged view of the left string guide of the string guide system of
FIG. 4.
is an enlarged view of the right string guide of the string guide system of
FIG. 4.
is an enlarged view of a power cable take-up journal sized to receive two full wraps of the power cable in accordance with an embodiment of the present disclosure.
is an enlarged view of a power cable take-up journal and draw string journal sized to receive two full wraps of the power cable and draw string in accordance with an embodiment of the present disclosure.
is an enlarged view of an elongated power cable take-up journal in accordance with an embodiment of the present disclosure.
is a schematic illustration of a bow with a string guide system in accordance with an embodiment of the present disclosure.
is a schematic illustration of an alternate bow with a string guide system in accordance with an embodiment of the present disclosure.
is a schematic illustration of an alternate dual-cam bow with a string guide system in accordance with an embodiment of the present disclosure.
are top and side views of a crossbow with helical power cable journals in accordance with an embodiment of the present disclosure.
is an enlarged top view of the crossbow of
FIG. 13A.
is an enlarged bottom view of the crossbow of
FIG. 13A.
illustrates an arrow rest in accordance with an embodiment of the present disclosure.
illustrate the cocking handle for the crossbow of
FIG. 13A.
illustrate the quiver for the crossbow of
FIG. 13A.
is a front view of the crossbow of
FIG. 13A.
are top and bottom views of cams with helical power cable journals in accordance with an embodiment of the present disclosure.
are opposite side view of a trigger assembly in accordance with an embodiment of the present disclosure.
is a side view of the trigger of
FIG. 17Awith a bolt engaged with the draw string in accordance with an embodiment of the present disclosure.
is a perspective view of a low friction interface at a rear edge of a string catch in accordance with an embodiment of the present disclosure.
illustrate operation of the trigger mechanism in accordance with an embodiment of the present disclosure.
illustrate a cocking mechanism for a crossbow in accordance with an embodiment of the present disclosure.
illustrate a crossbow in a release configuration in accordance with an embodiment of the present disclosure.
illustrate the cams of the crossbow of
FIGS. 21A and 21Bin the release configuration.
illustrate the crossbow of
FIGS. 21A and 21Bin a drawn configuration in accordance with an embodiment of the present disclosure.
illustrate the cams of the crossbow of
FIGS. 23A and 23Bin the drawn configuration.
illustrate an alternate trigger assembly in accordance with an embodiment of the present disclosure.
is a front view of an alternate string carrier for the crossbow in accordance with an embodiment of the present disclosure.
are various view of a nock for use in an arrow assembly in accordance with an embodiment of the present disclosure.
is an exploded view of an arrow assembly in accordance with an embodiment of the present disclosure.
is a perspective view of a lighted nock assembly suitable for use with an arrow assembly in accordance with an embodiment of the present disclosure.
illustrate an alternate cocking handle in accordance with an embodiment of the present disclosure.
illustrate an alternate tunable arrow rest for a crossbow in accordance with an embodiment of the present disclosure.
illustrate alternate cocking systems for a crossbow in accordance with an embodiment of the present disclosure.
illustrates capture of the string carrier in the center rail illustrated in
FIG. 13B.
illustrate an alternate cocking system in accordance with an embodiment of the present disclosure.
are perspective, side, and top views of a reduced length crossbow in accordance with an embodiment of the present disclosure.
is a sectional view of a trigger system for the reduced length crossbow of
FIGS. 31A-C.
illustrates a
string guide system90 for a bow with a
reverse draw configuration92 in accordance with an embodiment of the present disclosure.
Power cables102A, 102B (“102”) are attached to respective string guides 104A, 104B (“104”) at first attachment points 106A, 106B (“106”). Second ends 108A, 108B (“108”) of the
power cables102 are attached to
axles110A, 110B (“110”) of the opposite string guides 104. In the illustrated embodiment, the
power cables102 wrap around power cable take-
ups112A, 112B (“112”) located on the respective cam assembles 104 when in the released
configuration116 of
FIG. 4.
In the
reverse draw configuration92 the
draw string114 is located adjacent down-
range side94 of the string guide system 70 when in the released
configuration116. In the released
configuration116 of
FIG. 4, the distance between the axles 110 may be in the range of less than about 16 inches to less than about 10 inches. In the drawn
configuration118, the distance between the axles 110 may be in the range of about between about 6 inches to about 8 inches, and more preferably about 4 inches to about 8 inches. In one embodiment, the distance between the axles 110 in the drawn
configuration118 is less than about 6 inches, and alternatively, less than about 4 inches. In another embodiment, the distance between the axles 110 in the drawn
configuration118 is about 7 inches or less. Bowstring and draw string are used interchangeably herein to the primary string used to launch arrows.
As illustrated in
FIGS. 5 and 6, the
draw string114 translates from the down-
range side94 toward the up-
range side96 and unwinds between the first and second string guides 104 in a drawn
configuration118. In the illustrated embodiment, the string guides 104 counter-rotate toward each other in
directions120 more than 360 degrees as the
draw string114 unwinds between the string guides 104 from opposing
cam journals130A, 130B (“130”).
The string guides 104 each include one or more grooves, channels or journals located between two flanges around at least a portion of its circumference that guides a flexible member, such as a rope, string, belt, chain, and the like. The string guides can be cams or pulleys with a variety of round and non-round shapes. The axis of rotation can be located concentrically or eccentrically relative to the string guides. The power cables and draw strings can be any elongated flexible member, such as woven and non-woven filaments of synthetic or natural materials, cables, belts, chains, and the like.
As the first attachment points 106 rotate in
direction120, the
power cables102 are wrapped onto
cams126A, 126B (“126”) with
helical journals122A, 122B (“122”), preferably located at the respective axles 110. The helical journals 122 take up excess slack in the
power cables102 resulting from the string guides 104 moving toward each other in
direction124 as the axles 110 move toward each other.
The helical journals 122 serve to displace the
power cables102 away from the string guides 104, so the first attachment points 106 do not contact the
power cables102 while the bow is being drawn (see
FIGS. 7 and 8). As a result, rotation of the string guides 104 is limited only by the length of the
draw string journals130A, 103B (“130”). For example, the draw string journals 130 can also be helically in nature, wrapping around the axles 110 more than 360 degrees.
As a result, the
power stroke132 is extended. In the illustrated embodiment, the
power stroke132 can be increased by at least 25%, and preferably by 40% or more, without changing the diameter of the string guides 104. The
power stroke132 can be in the range of about 8 inches to about 20 inches. The present disclosure permits crossbows that generate kinetic energy of greater than 70 ft.-lbs. of energy with a power stroke of about 8 inches to about 15 inches. In another embodiment, the present disclosure permits a crossbow that generates kinetic energy of greater than 125 ft.-lbs. of energy with a power stroke of about 10 inches to about 15 inches.
In some embodiments, the geometric profiles of the draw string journals 130 and the helical journals 122 contribute to let-off at full draw. A more detailed discussion of cams suitable for use in bows is provided in U.S. Pat. No. 7,305,979 (Yehle), which is hereby incorporated by reference. In another embodiment the crossbow is designed so the draw weight increases continuously to full draw. In particular, the slope of the power curve (draw force vs displacement) is positive as the draw string moves from the released configuration to the drawn configuration.
are enlarged views of the string guides 104A, 104B, respectively, with the
draw string114 in the drawn
configuration118. The helical journals 122 have a length corresponding generally to one full wrap of the
power cables102. The axes of rotation 146A, 146B (“146”) of the first and second helical journals 122 preferably extend generally perpendicular to a plane of rotation of the first and second string guides 104. The helical journals 122 displace the
power cables102 away from the
draw string114 as the bow is drawn from the released
configuration116 to the drawn
configuration118.
Height140 of the helical journals 122 raises the
power cables102 above
top surface142 of the string guides 104. The resulting
gap144 permits the first attachment points 106 and the power cable take-ups 112 to pass freely under the
power cables102. The length of the helical journals 122 can be increased or decreased to optimize draw force versus draw distance for the bow and let-off. The axes of rotation 146 of the helical journals 122 are preferably co-linear with axes 110 of rotation for the string guides 104.
illustrates an
alternate string guide200 in accordance with an embodiment of the present disclosure. Power cable take-
ups202 have
helical journals204 that permit the
power cables102 to wrap around about two full turns or about 720 degrees. The extended power cable take-
up202 increases the
gap206 between the
power cables102 and
top surface208 of the
string guide200 and provides excess capacity to accommodate more than 360 degrees of rotation of the string guides 200.
illustrates an
alternate string guide250 in accordance with an embodiment of the present disclosure. The
draw string journals252 and the power cable journals 254 are both helical structures designed so that the
draw string114 and the
power cables102 can wrap two full turns around the
string guide250.
illustrates an
alternate string guide270 with a smooth power cable take-
up272 in accordance with an embodiment of the present disclosure. The power cable take-
up272 has a
surface274 with a
height276 at least twice a
diameter278 of the
power cable102. In another embodiment, the
surface274 has a
height276 at least three times the
diameter278 of the
power cable102. Biasing
force280, such as from a cable guard located on the bow shifts the
power cables102 along the
surface274 away from
top surface282 of the
string guide270 when in the drawn
configuration284.
is a schematic illustration of
bow150 with a string guide system 152 in accordance with an embodiment of the present disclosure.
Bow limbs154A, 154B (“154”) extend oppositely from
riser156. String guides 158A, 158B (“158”) are rotatably mounted, typically eccentrically, on
respective limbs154A, 154B on
respective axles160A, 160B (“160”) in a
reverse draw configuration174.
Draw
string162 is received in respective draw string journals (see e.g.,
FIGS. 7 and 8) and secured at each end to the string guides 158 at
locations164A, 164B. When the bow is in the released
configuration176 illustrated in
FIG. 10, the
draw string162 is located adjacent the down-
range side178 of the
bow150. When the
bow150 is drawn, the
draw string162 unwinds from the draw string journals toward the up-
range side180 of the
bow150, thereby rotating the string guides 158 in
direction166.
168A is secured to the
first string guide158A at
first attachment point170A and engages with a power cable take-up with a
helical journal172A (see
FIGS. 7 and 8) as the
bow150 is drawn. As the
string guide158A rotates in the
direction166, the
power cable168A is taken up by the
cam172A. The other end of the
first power cable168A is secured to the
axle160B.
168B is secured to the
second string guide158B at
first attachment point170B and engages with a power cable take-up with a helical journal 172B (see
FIGS. 7 and 8) as the
bow150 is drawn. As the
string guide158B rotates, the
power cable168B is taken up by the cam 172B. The other end of the
second power cable168B is secured to the
axle160A. Alternatively, the other ends of the first and second power cables 168 can be attached to the
riser156 or an extension thereof; such as the
pylons32 illustrated in commonly assigned U.S. Pat. No. 8,899,217 (Islas) and U.S. Pat. No. 8,651,095 (Islas), which are hereby incorporated by reference. Any of the power cable configurations illustrated herein can be used with the
bow150 illustrated in
FIG. 10. The power cable take-ups 172 are arranged so that as the
bow150 is drawn, the bow limbs 154 are drawn toward one another.
is a schematic illustration of a
crossbow300 with a
reverse draw configuration302 in accordance with an embodiment of the present disclosure. The
crossbow300 includes a
center portion304 with down-
range side306 and up-
range side308. In the illustrated embodiment, the
center portion304 includes
riser310. First and second
flexible limbs312A, 312B (“312”) are attached to the
riser310 and extend from opposite sides of the
center portion304.
Draw
string314 extends between first and second string guides 316A, 316B (“316”). In the illustrated embodiment, the
string guide316A is substantially as shown in
FIGS. 4-8, while the
string guide316B is a conventional pulley.
The
first string guide316A is mounted to the
first bow limb312A and is rotatable around a
first axis318A. The
first string guide316A includes a first
draw string journal320A and a first power cable take-up
journal322A, both of which are oriented generally perpendicular to the
first axis318A. (See e.g.,
FIG. 8). The first power cable take-up
journal322A includes a width measured along the
first axis318A that is at least twice a width of
power cable324.
The
second string guide316B is mounted to the
second bow limb312A and rotatable around a
second axis318B. The
second string guide316B includes a second
draw string journal320B oriented generally perpendicular to the
second axis318B.
The
draw string314 is received in the first and second
draw string journals320A, 320B and is secured to the
first string guide316A at
first attachment point324. The draw string extends adjacent to the down-
range side306 to the
second string guide316B, wraps around the
second string guide316B, and is attached at the
first axis318A.
324 is attached to the
string guide316A at
attachment point326. See
FIG. 4. Opposite end of the
power cable324 is attached to the
axis318B. In the illustrated embodiment, power cable wraps 324 onto the first power cable take-up
journal322A and translates along the first power cable take-up
journal322A away from the first
draw string journal320A as the
bow300 is drawn from the released
configuration328 to the drawn configuration (see
FIGS. 5-8).
is a schematic illustration of a dual-
cam crossbow350 with a
reverse draw configuration352 in accordance with an embodiment of the present disclosure. The
crossbow350 includes a
center portion354 with down-
range side356 and up-
range side358. First and second
flexible limbs362A, 362B (“362”) are attached to
riser360 and extend from opposite sides of the
center portion354. Draw
string364 extends between first and second string guides 366A, 366B (“366”). In the illustrated embodiment, the string guides 366 are substantially as shown in
FIGS. 4-8.
The string guides 366 are mounted to the bow limb 362 and are rotatable around first and
second axis368A, 368B (“368”), respectively. The string guides 366 include first and second
draw string journals370A, 370B (“370”) and first and second power cable take-up
journals372A, 372B (“372”), both of which are oriented generally perpendicular to the axes 368, respectively. (See e.g.,
FIG. 8). The power cable take-up journals 372 include widths measured along the axes 368 that is at least twice a width of
power cables374A, 374B (“374”).
The
draw string364 is received in the draw string journals 370 and is secured to the string guides 316 at first and second attachment points 375A, 375B (“325”).
Power cables 374 are attached to the string guides 316 at attachment points 376A, 376B (“376”). See
FIG. 4. Opposite ends 380A, 380B (“380”) of the power cables 374 are attached to
anchors378A, 378B (“378”) on the
center portion354. The power cables 374 preferably do not cross over the
center support354.
In the illustrated embodiment, power cables wrap 374 onto the power cable take-up journal 372 and translates along the power cable take-up journals 372 away from the draw string journals 370 as the
bow350 is drawn from the released configuration 378 to the drawn configuration (see
FIGS. 5-8).
The string guides disclosed herein can be used with a variety of bows and crossbows, including those disclosed in commonly assigned U.S. Pat. No. 9,255,753, entitled Energy Storage Device for a Bow, filed Mar. 13, 2013 and U.S. Pat. No. 9,383,159, entitled De-Cocking Mechanism for a Bow, filed Nov. 5, 2013, both of which are hereby incorporated by reference.
illustrate an
alternate crossbow400 in accordance with an embodiment of the present disclosure. The
crossbow400 includes a
center rail402 with a
riser404 mounted at the
distal end406 and a
stock408 located at the
proximal end410. The
arrow416 is suspended above the
rail402 before firing. In one embodiment, the
central rail402 and the
riser404 may be a unitary structure, such as, for example, a molded carbon fiber component. In the illustrated embodiment, the
stock408 includes a
scope mount412 with a tactical, picatinny, or weaver mounting rail.
Scope414 preferably includes a reticle with gradations corresponding to the ballistic drop of
bolts416 of particular weight. The
riser404 includes a pair of
limbs420A, 420B (“420”) extending rearward toward the
proximal end410. In the illustrate embodiment, the
limbs420 have a generally concave shape directed toward the
center rail402. The terms “bolt” and “arrow” are both used for the projectiles launch by crossbows and are used interchangeable herein. Various arrows and nocks are disclosed in commonly assigned U.S. patent Ser. No. 15/673,784 entitled Arrow Assembly for a Crossbow and Methods of Using Same, filed Aug. 10, 2017, which is hereby incorporated by reference.
Draw
string501 is retracted to the drawn
configuration405 shown in
FIGS. 13A and 13Busing
string carrier480. As will be discussed herein, the
string carrier480 slides along the
center rail402 toward the
riser404 to engage the
draw string501 while it is in a released configuration (see e.g.,
FIG. 21A). That is, the
string carrier480 is captured by the
center rail402 and moves in a single degree of freedom along a Y-axis. The engagement of the
string carrier480 with the rail 402 (see e.g.,
FIG. 28E) substantially prevents the
string carrier480 from moving in the other five degrees of freedom (X-axis, Z-axis, pitch, roll, or yaw) relative to the
center rail402 and the
riser404. As used herein, “captured” refers to a string carrier that cannot be removed from the center rail without disassembling the crossbow or the string carrier.
When in the drawn
configuration405
tension forces409A. 409B on the
draw string501 on opposite sides of the
string carrier480 are substantially the same, resulting in increased accuracy. In one embodiment,
tension force409A is the same as
tension force409B within less than about 1.0%, and more preferably less than about 0.5%, and most preferably less than about 0.1%. Consequently, cocking and firing the
crossbow400 is highly repeatable. To the extent that manufacturing variability creates inaccuracy in the
crossbow400, any such inaccuracy are likewise highly repeatable, which can be compensated for with appropriate windage and elevation adjustments in the scope 414 (See
FIG. 13B). The repeatability provided by the
present string carrier480 results in a highly
accurate crossbow400 at distances beyond the capabilities of prior art crossbows.
By contrast, conventional cocking ropes, cocking sleds and hand-cocking techniques lack the repeatability of the
present string carrier480, resulting in reduced accuracy. Windage and elevation adjustments cannot adequately compensate for random variability introduced by prior art cocking mechanism.
A cocking mechanism 484 (see e.g.,
FIGS. 18A and 18B) retracts the
string carrier480 to the retracted position illustrated in
FIG. 13B. The
crossbow400 includes a positive stop (e.g., the stock 408) for the
string carrier480 that prevents the
draw string501 from being retracted beyond the drawn
configuration405.
In the drawn
configuration405 the
distance407 between the cam axles may be in the range of about between about 6 inches to about 8 inches, and more preferably about 4 inches to about 8 inches. In one embodiment, the
distance407 between the axles in the drawn
configuration405 is less than about 6 inches, and alternatively, less than about 4 inches.
When in the drawn
configuration405 illustrated in
FIG. 13A(and the retracted position discussed herein) the
narrow separation407 between the cam axels results in a correspondingly small included
angle403 of the
draw string501. The included
angle403 is the angle defined by the
draw string501 on either side of the
string carrier480 when in the
drawing configuration405. The included
angle403 is preferably less than about 25 degrees, and more preferably less than about 20 degrees. The included
angle403 is typically between about 15 degrees to about 25 degrees. The
present string carrier480 includes a catch 502 (see e.g.,
FIG. 17A) that engages a narrow segment of the
draw string501 that permits the present small included
angle403.
The small included
angle403 that results from the
narrow separation407 does not provide sufficient space to accommodate conventional cocking mechanisms, such as cocking ropes and cocking sleds disclosed in U.S. Pat. No. 6,095,128 (Bednar); U.S. Pat. No. 6,874,491 (Bednar); U.S. Pat. No. 8,573,192 (Bednar et al.); U.S. Pat. No. 9,335,115 (Bednar et al.); and 2015/0013654 (Bednar et al.), which are hereby incorporated by reference. It will be appreciated that the cocking systems disclosed herein are applicable to any type of crossbow, including recurved crossbows that do not include cams (such as disclosed in U.S. Pat. No. 7,753,041 (Ogawa) and U.S. Pat. No. 7,748,370 (Choma), which are hereby incorporated by reference) or conventional compound crossbows with power cables that crossover.
are top and bottom views of the
riser404.
Limbs420 are attached to the
riser404 near the
distal end406 by mounting
brackets422A, 422B (“422”). In the illustrated embodiment, distal ends 424A, 424B (“424”) of the
limbs420 extend past the mounting brackets 422 to create
pocket426 that contains
arrowhead428.
Bumpers430 are preferably attached to the distal ends 424 of the
limbs420. The tip of the
arrowhead428 is preferably completely contained within the
pocket426.
432A, 432B (“432”) attached to the
riser404 engage with the
limbs420 proximally from the mounting brackets 422. The pivots 432 provide a flexure point for the
limbs420 when the
crossbow400 is in the drawn configuration.
440A, 440B (“440”) are attached to the
limbs420 by axle mounts 442A, 442B (“442”). The
cams440 preferably have a
maximum diameter441 less than the power stroke (see e.g.,
FIG. 5) divided by about 3.5 for a reverse draw configuration. For example, if the power stroke is about 13 inches, the
maximum diameter441 of the
cams440 is preferably less than about 3.7 inches. The
cams440 preferably have a
maximum diameter441 less than the power stroke (see e.g.,
FIG. 5) divided by about 5.0 for a non-reverse draw configuration. For example, if the power stroke is about 13 inches, the
maximum diameter441 of the
cams440 is preferably less than about 2.6 inches. The
cams440 preferably have a maximum diameter of less than about 4.0 inches, and more preferably less than about 3.5 inches. A highly compact crossbow with an included angle of less than about 25 degrees preferably has cams with a maximum diameter of less than about 3.0 inches.
In the illustrated embodiment, the axle mounts 442 are attached to the
limbs420 offset a
distance446 from the proximal ends 444A, 444B (“444”) of the
limbs420. Due to their concave shape,
greatest width448 of the limbs 420 (in both the drawn configuration and the release configuration) preferably occurs at a location between the axle mounts 442 and the pivots 432, not at the proximal ends 444.
The offset 446 of the axle mounts 442 maximizes the speed of the
limbs420, minimizes limb vibration, and maximizes energy transfer to the
bolts416. In particular, the offset 446 is similar to hitting a baseball with a baseball bat at a location offset from the tip of the bat, commonly referred to as the “sweet spot”. The size of the offset 446 is determined empirically for each type of limb. In the illustrated embodiment, the offset 446 is about 1.5 to about 4 inches, and more preferably about 2 to about 3 inches.
490 is positioned just behind the
pocket426. A pair of
supports492 are secured near opposite sides of the
bolt416 by
fasteners494. The
supports492 preferably slide in the plane of the
limbs420. As best illustrated in
FIG. 14C, the
separation496 between the
supports492 can be adjusted to raise or lower front end of the
bolt416 relative to the
draw string501. In particular, by increasing the
separation496 between the
supports492 the curved profile of the front end of the
bolt416 is lowered relative to the string carrier 480 (see
FIG. 17A). Alternatively, by decreasing the
separation496 the curved profile of the
bolt416 is raised.
Various warning labels 890, 892 are applied at various locations on the
crossbow400. The warning labels 890, 892 can be a variety of configurations, including pre-printed press sensitive labels on various substrates, laser printing, and the like. Another approach is to impregnate an anodized aluminum surface with a silver compound which, when exposed to a light source, creates an activated latent image. Development fixes the label inside the metal. Photosensitive anodized aluminum is then sealed in boiling water similarly to common anodized aluminum. For anodized and powder coated finishes on metals, such as aluminum, it is possible to directly print inks on the open-pore anodized aluminum surface to create digital, full-color warning labels that are subsequently sealed for high durability.
Another option is to create durable, multi-colored warning labels directly in the native oxide layer on anodized aluminum surfaces, without inks. The warning label is part of the aluminum oxide layer, and as such, cannot be easily removed or peeled-off. Creating warning labels directly in the native oxide layer on anodized aluminum is available from Deming Industries, Inc. of Coeur d' Alene, ID.
illustrates the bottom of the
riser404.
Rail450 on the
riser404 is used as the attachment point for accessories, such as
quiver452 for holding
bolts416 and cocking
handle454 that engages with
pins570 to rotate the drive shaft 564 (see
FIG. 18A).
illustrates the cocking handle 454 in greater detail.
Distal end700 is configured to engage with
drive shaft564 and pins 570 illustrated in
FIG. 18A.
Center recess702 receives the
drive shaft564 and the
undercuts704 engage with the
pins570 when the system is under tension. Consequently, when cocking or uncocking the
crossbow400 the tension in the system locks the
pins570 into the
undercuts704. When tension in the system is removed, the cocking
handle454 can be rotated a few degrees and disengaged from the
drive shaft564.
The
distal end700 includes
stem706 that extends into
hollow handle708.
Pins710 permit the
stem706 to rotate a few degrees around
pin712 in either direction within the
hollow handle708. As best illustrated in
FIG. 14E,
torque assembly714 is located in
hollow handle708 that resists rotation of the
stem706 until a pre-set torque is reached. Once that torque threshold is exceeded, the
stem706 breaks free of
block716 and rotates within the
hollow handle708, generating an audible noise and snapping sensation that signal to the user that the
crossbow400 is fully cocked.
illustrate a mounting
system730 for the
quiver452 and the cocking
handle454.
Quiver spine732 includes a pair of mounting
posts734 spaced to engage with
openings736 in the mounting
bracket738. Magazine catch 740 (see
FIG. 14G) slides within mounting
bracket738.
Spring742 biases the
magazine catch740 in
direction744.
Openings746 in the
magazine catch740 engage with
undercuts748 on the mounting
posts734 under pressure from the
spring742. To remove the
quiver452 the user presses the
handle750 in
direction752 until the
openings746 in the
magazine catch740 are aligned with the
openings736 in the mounting
bracket738. Once aligned, the mounting
posts734 can be removed from the mounting
bracket738.
is a front view of the
crossbow400 with the draw string or the power cables removed to better illustrate the
cams440 having upper and lower
helical journals460A, 460B above and below
draw string journal464. As illustrated in
FIG. 21A,
separate power cables610A, 610B are operatively engaged with each of the
helical journals460A, 460B, and minimizing torque on the
cams440. The
draw string journal464 defines
plane466 that passes through the
bolt416. The
helical journals460A, 460B move the
power cables610A, 610B in
directions468A, 468B, respectively, away from the
plane466 as the
bow400 is drawn.
are upper and lower perspective views of the
cams440 with the power cables and draw string removed. Recess 470 contains
draw string mount472 located generally in the
plane466 of the
draw string journal464.
Power cable attachment462A and pivot
post463A correspond to
helical journal460A. As best illustrated in
FIG. 16B,
power cable attachment462B and pivot
post463B corresponds to the
helical journal460B. The pivot pots 463 serve to take-up a portion of the power cables 610 and redirect the power cables 610 onto the helical journals 460.
illustrate
string carrier480 for the
crossbow400 in accordance with an embodiment of the present disclosure. As best illustrated in
FIG. 21A, the
string carrier480 slides along
axis482 of the
center rail402 to the location 483 (see
FIG. 21A) to capture the
draw string501. After the
string carrier480 captures the
draw string501, the cocking mechanism 484 (see
FIGS. 18A and 18B) is used to return the
string carrier480 back to the position illustrated in
FIGS. 17A and 17Bat the
proximal end410 of the
crossbow400 and into engagement with
trigger558. In the preferred embodiment, the
draw string501 travels above the
center rail402 as it moves between the
release configuration600 and the drawn
configuration405. The
draw string501 preferably moves parallel to the top surface of the
center rail402.
The
string carrier480 includes
fingers500 on
catch502 that engage the
draw string501. The
catch502 is illustrated in a
closed position504. After firing the crossbow the
catch502 is retained in open position 505 (see
FIG. 18B), such as for example, by
spring510. In the illustrated embodiment, the catch biasing force is applied to the
catch502 by
spring510 to rotate in
direction506 around
pin508 and retains the
catch502 in the
open position505. Absent an external force, the
catch502 automatically move to open position 505 (see
FIG. 18B) and releases the
draw string501. As used herein, “closed position” refers to any configuration that retains a draw string and “open position” refers to any configuration that releases the draw string.
In the
closed position504 illustrated in
FIGS. 17A, 17B, 18A,
recess512 on
sear514 engages
low friction device513 at rear edge of the
catch502 at
interface533 to retain the
catch502 in the
closed position504. The sear 514 is biased in
direction516 by a sear biasing force applied by
spring511 to engage with and retain the
catch502 in the
closed position504.
illustrates the
string carrier480 with the sear 514 removed for clarity. In the illustrated embodiment, the
low friction device513 is a
roller pin523 mounted in rear portion of the
catch520. In one embodiment, the
roller pin523 has a diameter corresponding generally to the diameter of the
recess512. The
roller pin523 is preferably supported by
ball bearings525 to reduce friction between the
catch502 and the
recess512 when firing the
crossbow400. A force necessary to overcome the friction at the
interface533 to release the
catch502 is preferably less than about 1 pound, substantially reducing the trigger pull weight. In an alternate embodiment, the positions of the
roller pin523 and the
ball bearings525 can be reversed so that the sear 514 engages directly on the
ball bearings525. In another embodiment, the
roller pin523 or a low friction bearing structure can be location on the sear 514.
In one embodiment, a force necessary to overcome the friction at the
interface533 to release the
catch502 is preferably less than the biasing force applied to the sear 514 by the
spring511. This feature causes the sear 514 to return fully to the
cocked position524 in the event the
trigger558 is partially depressed, but then released before the
catch502 releases the
draw string501.
In another embodiment, a force necessary to overcome the friction at the
interface533 to release the
catch502 is preferably less than about 3.2%, and more preferably less than about 1.6% of the draw force to retain the
draw string501 to the drawn configuration. The draw force can optionally be measured as the force on the
flexible tension member585 when the
string carrier480 is in the drawn position (See
FIG. 18A).
Turning back to
FIGS. 17A and 17B, when in
safe position509
shoulder520 on
safety522 retains the sear 514 in a
cocked position524 and the
catch502 in the
closed position504.
Safety button530 is used to move the
safety522 in
direction532 from the
safe position509 illustrated in
FIGS. 17A and 17Bto free position 553 (see
FIG. 18B) with the
shoulder520 disengaged from the sear 514.
A dry fire lockout biasing force is applied by
spring540 to bias
dry fire lockout542 toward the
catch502.
Distal end544 of the
dry fire lockout542 engages the sear 514 in a
lockout position541 to prevent the sear 514 from releasing the
catch502. One of skilled in the art will recognize that the
dry fire lockout542 indirectly prevents the
catch502 from moving to the open position, but could directly engage with the
catch502 to prevent release of the
draw string501. Even if the
safety522 is disengaged from the sear 514, the
distal end544 of the
dry fire lockout542 retains the sear 514 in the
cocked position524 to prevent the
catch502 from releasing the
draw string501.
illustrates the
string carrier480 with the
catch502 removed for clarity.
Nock417 of the
bolt416 is engaged with the
dry fire lockout542 and rotated it in the
direction546.
Distal end544 of the
dry fire lockout542 is now in
disengaged position547 relative to the sear 514. Once the
safety522 is removed from the
safe position509 using the
safety button530, the
crossbow400 can be fired. In the illustrated embodiment, the
nock417 is a clip-on version that flexes to form a snap-fit engagement with the
draw string501. Only when a
bolt416 is fully engaged with the
draw string501 will the
dry fire lockout542 be in the
disengaged position547 that permits the sear 514 to release the
catch502.
illustrate the relationship between the
string carrier480, the
cocking mechanism484, and the
trigger assembly550 that form
string control assembly551. The
trigger assembly550 is mounted in the
stock408, separate from the
string carrier480. Only when the
string carrier480 is fully retracted into the
stock408 is the
trigger pawl552 positioned adjacent to the sear 514. When the user is ready to fire the
crossbow400, the
safety button530 is moved in
direction532 to a free position 553 where the
extension515 is disengaged from the
shoulder520. When the
trigger558 is
depressed trigger linkage559 rotates sear 514 in
direction517 to a
de-cocked position557 and the
catch502 moves to the
open position505 to release the
draw string501.
As best illustrate in
FIG. 18B, after firing the crossbow the sear 514 is in a
de-cocked position557 and the
safety522 is in the free position 553. The
catch502 retains the sear 514 in the
de-cocked position557 even though the
spring511 biases it toward the
cocked position524. In the
de-cocked position557 the sear 514 retains the
dry fire lockout542 in the
disengaged position547 even though the
spring540 biases it toward the
lockout position541. The
extension515 on the sear 514 is located in
recess521 on the
safety522.
To cock the
crossbow400 again the
string carrier480 is moved forward to location 483 (see
FIG. 21A) into engagement with the
draw string501.
Lower edge503 of the
catch502 engages the
draw string501 and overcomes the force of
spring510 to automatically push the
catch502 to the closed position 504 (See
FIG. 18A).
Spring511 automatically rotates the sear 514 back into the
cocked position524 so
recess512 formed
interface533 with the
catch502. Rotation of the sear 514 causes the
extension515 to slide along the surface of the
recess521 until it engages with the
shoulder520 on the
safety522 in the
safe position509. With the sear 514 back in the cocked position 524 (See
FIG. 18A), the
spring540 biases
dry fire lockout542 to the
lockout position541 so the
distal end544 engages the sear 514 to prevent the
catch502 from releasing the draw string 501 (See
FIG. 18A) until an arrow is inserted into the
string carrier480. Consequently, when the
string carrier480 is pushed into engagement with the
draw string501, the
draw string501 pushes the
catch502 from the
open position505 to the
closed position504 to automatically (i) couple the sear 514 with the
catch502 at the
interface533 to retain the
catch502 in the
closed position504, (ii) move the
safety522 to the
safe position509 coupled with the sear 514 to retain the sear 514 in the
cocked position524, and (iii) move the
dry fire lockout542 to the
lockout position541 to block the sear 514 from moving to the
de-cocked position557.
The
cocking mechanism484 includes a rotating member, such as the
spool560, with a flexible tension member, such as for example, a belt, a tape or
webbing material585, attached to pin 587 on the
string carrier480. As best illustrated in
FIGS. 19 and 20, the
cocking mechanism484 includes
drive shaft564 with a pair of drive gears 566 meshed with
gear teeth568 on opposite sides of the
spool560. Consequently, the
spool560 is subject to equalize torque applied to the
spool560 during the cocking operation. Cocking handle 454 that releasably attaches to either of exposed ends of
pin570 of the
drive shaft564.
A pair of
pawls572A, 572B (“572”) include teeth 574 (see
FIG. 20) that are biased into engage with the
gear teeth568. The pawls 572 are preferably offset ½ the
gear tooth568 spacing so that when the
teeth574 of one pawl 572 are disengaged from the
gear teeth568, the
teeth574 on the other pawl 572 are positioned to engage the
gear teeth568. Consequently, during winding of the
spool560, the
teeth574 on one of the pawls 572 are always positioned to engage with the
gear teeth568 on the spool. If the user inadvertently released the cocking handle 454 when the
crossbow400 is under tension, one of the pawls 572 is always in position to arrest rotation of the
spool560.
In operation, the user presses the
release576 to disengage the pawls 572 from the
spool560 and proceeds to rotate the cocking handle 454 to move the
string carrier480 in either
direction482 along the
rail402 to cock or de-cocking the
crossbow400. Alternatively, the
crossbow400 can be cocked without depressing the
release576, but the pawls 572 will make a clicking sound as they advance over the
gear teeth568.
illustrate the
crossbow400 in the released
configuration600. Draw
string501 is located adjacent down-
range side602 of the
cams440 in a
reverse draw configuration604. In the illustrated embodiment of the released
configuration600 the
draw string501 is adjacent stops 606 attached to
power cable bracket608.
610A are attached to the
power cable bracket608 at upper attachment points 612A and to
power cable attachments462A on the cams 440 (see also
FIG. 22A).
Lower power cables610B are attached to the
power cable bracket608 at lower attachment points 612B and to the
power cable attachments462B on the cams 440 (see also
FIG. 22B). The attachment points 612 are static relative to the
riser404, rather than dynamic attachment points on the opposite limbs or opposite cams. As used herein, “static attachment point” refers to a cabling system in which power cables are attached to a fixed point relative to the riser, and not attached to the opposite limb or opposite cam.
In the illustrated embodiment, the attachment points 612A, 612B for the respective power cables 610 are located on opposite sides of the
center rail402. Consequently, the power cables 610 do not cross over the
center rail402. As used herein, “without crossover” refers to a cabling system in which power cables do not pass through a vertical plane bisecting the
center rail402.
As best illustrated in
FIG. 21B, the upper and lower attachment points 612A, 612B on the
power cable bracket608 maintains
gap614 between the upper and
lower power cables610A, 610B greater than the gap at the axes of the
cams440. Consequently, the
power cables610A, 610B angle toward each other near the
cams440.
are upper and lower perspective views of the
cams440 with the
cables510, 610A, and 610B in the released
configuration600. The
cams440 are preferably symmetrical so only one of the
cams440 is illustrated.
Upper power cables610A are attached to
power cable attachments462A. wrap around the
upper pivots463A and then return toward the
bow400 to attach to the power cable bracket 608 (see
FIG. 21A). The
draw cable501 is attached to the
draw string mount472 and then wraps almost completely around the
cam440 in the
draw string journal464 to the
down range side602.
illustrate the
crossbow400 in the drawn
configuration620. Draw
string501 extends from the down-
range side602 of the
cams440 in a
reverse draw configuration604. As best illustrated in
FIG. 23B, the
power cables610A, 610B move away from the
cams440 as they wrap onto the upper and lower
helical journals460A, 460B. In the drawn
configuration620 the
power cables610A, 610B are generally parallel (compare the angled relationship in the released
configuration600 illustrated in
FIG. 21B). The resulting
gap622 permits the
power cable attachments462 and pivot 463 to pass under the power cables 610 without contacting them (see also,
FIGS. 24A and 24B) as the
crossbow400 moves between the released
configuration600 and the drawn
configuration620. As best illustrated in
FIG. 24C,
gaps623 between
surfaces625 of the
cams440 and the power cables 610 is greater than
height627 of the
power cable attachments462 and the pivots 463.
are upper and lower perspective views of the
cams440 with the
cables510, 610A, and 610B in the drawn
configuration620. The
upper power cables610A wraps around the
upper pivots463A and then onto the upper
helical journal460A, before returning to the power cable bracket 608 (see
FIG. 23A). Similarly, the
lower power cables610B wraps around the
lower pivots463B and then onto the
lower journal460B, before returning to the power cable bracket 608 (see
FIG. 23A). The
draw cable501 is attached to the
draw string mount472 unwraps almost completely from the
draw string journal464 of the
cam440 to the
down range side602.
In the illustrated embodiment, the
draw string journal464 rotates between about 270 degrees and about 330 degrees, and more preferably from about 300 degrees to about 360 degrees, when the
crossbow400 is drawn from the released
configuration600 to the drawn
configuration620. In another embodiment, the
draw string journal464 rotates more than 360 degrees (see
FIG. 9A).
illustrate an
alternate string carrier480A for the
crossbow400 in accordance with an embodiment of the present disclosure. The
string carrier480A is similar to the assembly illustrated in
FIGS. 17A-17C, so the same reference numbers are used where applicable.
illustrates the
catch502 is illustrated in a
closed position504. The
catch502 is biased by
spring510 to rotate in
direction506 and retained in open position 505 (see
FIG. 18B). Absent an external force, the
catch502 automatically releases the draw string 501 (See
FIG. 17A). In the
closed position504 illustrated in
FIG. 25A,
recess512 on
sear514 engages with
low friction device513 on the
catch502 to retain the
catch502 in the
closed position504. The sear 514 is biased by
spring519 to retain the
catch502 in the
closed position504. The
safety522 operates as discussed in connection with
FIGS. 17A-17C.
540A biases
dry fire lockout542A toward the
catch502.
Distal end544A of the
dry fire lockout542A engages the sear 514 in a
lockout position541 to prevent the sear 514 from releasing the
catch502. Even if the
safety522 is disengaged from the sear 514, the
distal end544A of the
dry fire lockout542A locks the sear 514 in the
closed position504 to prevent the
catch502 from releasing the
draw string501.
As illustrated in
FIG. 25B, when the
bolt416 is positioned on the
string carrier480A the rear portions or arms on the clip-on
nock417 extends past the draw string 501 (so a portion of the
nock417 is behind the draw sting 501) and engages with the
portion543A on the
dry fire lockout542A, causing the
dry fire lockout542A to rotate in
direction546A so that the
distal end544A is disengaged from the sear 514. In the illustrated embodiment, the
portion543A is a protrusion or finger on the
dry fire lockout542A. Only when a
bolt416 is fully engaged with the
draw string501 will the
dry fire lockout542A permit the sear 514 to release the
catch502.
In the illustrated embodiment, the
portion543A on the
dry fire lockout542A is positioned behind the draw string location 501A. As used herein, the phrase “behind the draw string” refers to a region between a draw string and a proximal end of a crossbow. Conventional flat or half-moon nocks do not extend far enough rearward to reach the
portion543A of the
dry fire lockout542A, reducing the chance that non-approved arrows can be launched by the
crossbow400.
illustrate elongated
arrow capture recess650 that retains
rear portion419 of the
arrow416 and the clip-on
nock417 engaged with the
string carrier480A in accordance with an embodiment of the present disclosure. The elongated
arrow capture recess650 extends along a direction of travel of an arrow launched from the
crossbow400. The
arrow capture recess650 is offset above the
rail402 as is the rest 490 (see
FIG. 14C) so the
arrow416 is suspended above the rail 402 (see
FIG. 13B).
652 is located near the entrance of the
arrow capture recess650. The
upper roller652 is configured to rotate in the direction of travel of the
arrow416 as it is launched. That is, the axis of rotation of the
upper roller652 is perpendicular to a longitudinal axis of the
arrow416. The
upper roller652 is displaced within the slot in a direction generally perpendicular to the
arrow416, while
spring654 biases the
upper roller652 in
direction656 against the
arrow416. As best illustrated in
FIG. 25C, the
arrow capture recess650 extends rearward past the
fingers500 on
catch502. The
string carrier480A includes lower
angled surfaces658A, 658B (“658”) and upper
angled surfaces660A, 660B (“660”) configured to engage the
arrow416 around the perimeter of the rear portion.
In the illustrated embodiment, the clip-on
nock417 must be fully engaged with the
draw string510A near the rear of the
arrow capture recess650 to disengage the dry fire lock out 542A. In this configuration (see
FIG. 25B), the
rear portion419 of the
arrow416 is fully engaged with the
arrow capture recess650, surrounded by the rigid structure of the
string carrier480A.
In one embodiment, the lower angled surfaces 658 do not support the
arrow416 in the
arrow capture recess650 unless the clip-on
nock417 is used. In particular, the upper angled surfaces 660 prevent the
nock417 from rising upward when the
crossbow400 is fired, but the
arrow417 tends to slide downward off the lower angled surfaces 658 unless the clip-on
nock417 is fully engaged with the
draw string510A.
By contrast, prior art crossbows typically include a leaf spring or other biasing structure to retain the arrow against the rail. These devices tend to break and are subject to tampering, which can compromise accuracy.
illustrate additional details about the
nock417 for use with the
present crossbow400.
Prongs850 flex outward 852 until the
draw string510 is seated in
semi-circular opening854. In order to withstand the forces generated in high-powered bows, the
nock417 is preferably molded from a reinforced polymeric material (or blend of polymeric materials). Suitable materials and other aspects of the
nock417 are disclosed in U.S. patent application Ser. No. 15/631,016, entitled HIGH IMPACT STRENGTH LIGHTED NOCK ASSEMBLY, filed, Jun. 23, 2017 and U.S. patent application Ser. No. 15/631,004, entitled HIGH IMPACT STRENGTH NOCK ASSEMBLY, filed Jun. 23, 2017, the entire disclosure of which are both hereby incorporated by reference.
The
portion543A on the
dry fire lockout542A engages with the
nock417 in
region856 behind the
draw string510, causing the
dry fire lockout542A to rotate in
direction546A so that the
distal end544A is disengaged from the sear 514. The
region856 is preferably at least about 0.1 inches long.
Flat regions858 illustrated in
FIG. 25Fare preferably separate by a
distance860 of about 0.250 inches, which corresponds to gap between
fingers500 on a
bowstring catch502 for the crossbow (See
FIG. 25C). The
flat regions858 are securely captured between the
fingers500 to retain the
nock417 in the correct orientation relative to the
draw string510, resulting in precise and repeatable registration of the
nock417 to the
catch502. In particular, an axis of the
opening854 is retained parallel with the
draw string510 in the drawn configuration.
illustrates the
arrow416 for use in an arrow assembly in accordance with an embodiment of the present disclosure. The
arrow416 includes threaded
front insert862 that receives an
arrow head864 with a threaded
stem866 having compatible threads.
Shaft868 includes
fletching870 and
rear opening872 configured to receive the
nock417 and a variety of other lighted and non-lighted nock assemblies in accordance with an embodiment of the present disclosure.
illustrates
nock assembly880 and
bushing884, which can be used with or without
light assembly882, in the
arrow416 in accordance with an embodiment of the present disclosure. The
bushing884 is preferably constructed from a light weight metal and is sized to be receive
rear opening872 of the
arrow shaft868. In the illustrated embodiment, the
bushing884 includes
shoulder886 that engages with rear end of the
arrow shaft868.
The present application is also directed to a plurality of matched
weight arrows416 configured to have substantially the same weight, whether used with our without a
lighted assembly882 or
different weight tip864, so their flight characteristics are the substantially the same. As used herein, “matched weight arrows” refers to a plurality of arrows with the same functional characteristics, such as for example, length, stiffness, weight, and diameter, that exhibit substantially similar flight characteristics when launch from the same bow. The present matched
weight arrows416 have a weight difference of less than about 10%, more preferably less than about 5%, and most preferably less than about 2%. In operation, matched weight arrows can be used interchangeable without adjusting the sight or scope on the bow.
For a
non-lighted arrow416, for example, the
bushing884 and the
nock417 are inserted into the
rear opening872, without the lighted
assembly882. For a
lighted arrow416, for example, the lighted
assembly882 and
bushing884 are inserted into the
rear opening872. Since the lighted
assembly882 and
bushing884 are heavier than just the
nock417 and
bushing884, the weight of the lighted arrow is adjusted by removing weight from the
shaft868, the threaded
front insert862, or the
fletching870, so the lighted arrow weighs substantially the same as a non-lighted arrow. In one embodiment, weight is removed from the
front insert862 of the lighted arrow to offset the weight added by the
light assembly882. In another embodiment, two different
rear bushings884 of different weight are used to offset some or all of the weight difference. In another embodiment, weight is added to the
non-lighted arrows416, such for example, in the threaded
front insert862 or the
rear bushing884, equal to the amount of weight added by the lighted
assembly882. Consequently, the user can carry both lighted arrows and non-lighted arrows having substantially the same weight and flight characteristics. These matched
weight arrows416 can be used interchangeable without effecting accuracy.
illustrates an alternate the cocking handle 720 with an integral clutch to prevent excessive torque on the
cocking mechanism484 and tension on the
flexible tension member585 in accordance with an embodiment of the present disclosure. As discussed in connection with
FIG. 14D,
distal end700 is configured to engage with
drive shaft564 and pins 570.
Center recess702 receives the
drive shaft564 and the
undercuts704 engage with the
pins570 when the system is under tension. Consequently, when cocking or uncocking the
crossbow400 the tension in the system locks the
pins570 into the
undercuts704. When tension in the system is removed, the cocking
handle454 can be rotated a few degrees and disengaged from the
drive shaft564.
is an exploded view of the cocking handle 720 of
FIG. 26A.
Distal end700 contains a
torque control mechanism722. Coupling 724 that engages with the
drive shaft564 is contained between a pair of opposing
friction washers726 and a pair of opposing notched
washers728 within
head729.
Pins730 couple the notched
washers728. One or
more spring washers732, such as for example Belleville washers, conical spring washers, and the like, maintain a compressive load on the
coupling724 to control the torque applied to the
drive shaft564. The magnitude of the compressive load applied to the coupling establishes a pre-set maximum torque that can be applied to the
drive shaft564. The maximum torque or break-away torque at which the
coupling724 slips relative to the cocking handle 720 preferably corresponds to about 110% to about 150% of the force on the
flexible tension member585 during cocking of the
crossbow400.
In an alternate embodiment, the
drive shaft564 is three
discrete pieces565A, 565B, 565C connected by torque control mechanisms located in
housings567A, 567B. A
torque control mechanism722 generally as illustrated in
FIG. 26Bmay be used.
The
string carrier480 hits a mechanical stop when it is fully retracted, which corresponds to
maximum draw string501 tension. Tension on the
draw string501 is highly repeatable and uniform throughout the string system due to the operation of the
string carrier480. Further pressure on the cocking handle 720 causes the
coupling724 to slip within the
head729, preventing excessive torque on the
cocking mechanism484 and tension on the
flexible tension member585.
illustrates an alternate
tunable arrow rest750 in accordance with an embodiment of the present disclosure. The
tunable arrow rest750 includes
housing760 that is positioned just behind the
pocket426. A pair of spring loaded
support rollers752 are rotatably secured in
slots754 by
pins756. The
support rollers752 rotate freely around the
pins756. When compressed, the
support rollers752 can be independently displaced in
directions758. Springs 764 (see
FIG. 27B) bias the
pins756 and the
support rollers752 to the tops of the slots.
As best seen in
FIG. 27Bwith the
housing760 removed,
arrow rest750 is mounted to
distal end776 of the
center rail402 by
fasteners762. Each of the
support rollers752 is biased to the tops of the
slots754 by the
springs764. Rotating
member766 is provided at the interface between the
support rollers752 and the
springs764 to reduce friction and permit the
support rollers752 to turn freely.
As best seen in
FIGS. 27C and 27Dthe
housing760 includes
enlarged openings768 with diameters larger than the diameters of the
fasteners762. Consequently, the position of the
arrow rest750 can be adjusted (i.e., tuned) in at three degrees of freedom—the Y-
direction770, the Z-
direction772, and roll 774 relative to the
center rail402.
FIG. 27Dillustrates an
arrow412 with
arrowhead428 positioned on the
support rollers752 and the various degrees of
freedom770, 772, 774 available for tuning the
arrow rest750.
illustrate
alternate cocking systems800 in accordance with an embodiment of the present disclosure in which the
cocking mechanism484 located in the
stock408 and the
flexible tension member585 are not required. In one embodiment, the
string carrier480 when not engaged with the
draw string501 slides freely back and forth along the rail between the released configuration and the drawn configuration. At least one cocking
rope engagement mechanism802 is attached to the
string carrier480. In the illustrated embodiment, a pair of
pulleys804 are pivotally attached to opposite sides of the
string carrier480 brackets 806 and pivot pins 808.
A variety of
conventional cocking ropes810 can releasably engage with the
pulleys804. The hooks found on conventional cocking ropes are not required. As best illustrated in
FIG. 28C, the user pulls
handles812 to draw the
string carrier480 to the retracted
position814. The cocking
rope810 can be a single discrete segment of rope or two discrete segments of rope. In the illustrated embodiment, two
discrete cocking ropes810 are each attached to opposite sides of the
stock408 at
anchors816 and wrap around the
pulleys804 to provide the user with mechanical advantage when cocking the
bow400.
It will be appreciated that a variety of different cocking rope configurations can be used with the
string carrier480, such as disclosed in U.S. Pat. No. 6,095,128 (Bednar); U.S. Pat. No. 6,874,491 (Bednar); U.S. Pat. No. 8,573,192 (Bednar et al.); U.S. Pat. No. 9,335,115 (Bednar et al.); and 2015/0013654 (Bednar et al.), which are hereby incorporated by reference.
In one embodiment, the cocking
ropes810 retract into
handles812 for convenient storage. For example,
protrusions826 on
handles812 can optionally contain a spring-loaded spool that automatically retracts the cocking
ropes810 when not in use, such as disclosed in U.S. Pat. No. 8,573,192 (Bednar et al.). In another embodiment, a retraction mechanism for storing the cocking ropes when not in use are attached to the
stock408 at the location of the
anchors816 such as disclosed in U.S. Pat. No. 6,874,491 (Bednar). In another embodiment, a cocking rope retraction system with a spool and crank handle can be attached to the
stock408, such as illustrated in U.S. Pat. No. 7,174,884 (the '884 Kempf patent”).
In operation, when the
draw string501 is in the released
configuration600 the user slides the
string carrier480 forward along the rail into engagement with the
draw string501. The catch 502 (see e.g.,
FIG. 25A) on the
string carrier480 engages the
draw string501 as discussed herein. The user pulls the
handles812 until the
string carrier480 is retained in the retracted
position814 by retaining
mechanism817. The
retaining mechanism817 retains the
string carrier480 in the retracted
position814 independent of the cocking
ropes810. That is, once the
string carrier480 is in the retracted
position814 the
retaining mechanism817 the cocking
ropes810 can be removed and stored.
In the embodiment illustrated in
FIGS. 28D and 28Ethe
retaining mechanism817 is
hook818 attached to the stock configured to couple with
pin819 on the
string carrier480.
Release lever820 moves the
hook818 in
direction822 to disengage it from the
pin819 on the
string carrier480. When the crossbow is in the drawn configuration, the
force824 applied to the
string carrier480 by the draw string prevent the
hook818 from inadvertently disengaging from the
pin819 on the
string carrier480. During transport the
string carrier480 can be secured to either the
draw string501 in the
release configuration600 or to the
hook818 in the retracted
configuration814 without the
draw string501 attached.
illustrates an alternate embodiment where the cocking
rope810 is a single segment that wraps around the
stock408 rather than requiring
anchors816. The opposite ends of the cocking
rope810 then wrap around the cocking rope engagement mechanisms on opposite sides of the
string carrier480. The user pulls the
handles812 toward the proximal end of the
crossbow400 to manually retract the
string carrier480 to the retracted position and the draw string to the drawing configuration.
In order to de-cock the
crossbow400, the user pulls the
handles812 to retract the
string carrier480 toward the stock 408 a sufficient amount to disengage the
hook818 from the
pin819. In one embodiment, the user rotates the
release lever820 in
direction821 about 90 degrees. The
release lever820 biases the
hook818 in
direction822, but the
force824 prevents the
hook818 from moving in
direction822. The user then pulls the
handles812 toward the
stock408 to remove the
force824 from the
hook818. Once the
pin819 clears the
hook818 the biasing force applied by the
release lever820 moves the
hook818 in
direction822. The user can now slowly move the
string carrier480 toward the released
configuration600.
As illustrated in
FIG. 29 extensions830 on the
string carrier480 are engaged with
undercuts832 in the
rail402. Consequently, the
string carrier480 is captured by the
rail402 and can only move back and forth along the rail 402 (Y-axis), but cannot move in the Z-axis or X-axis direction, or in
pitch834,
roll836, or
yaw838, relative to the
draw string501. In an alternate embodiment, the
extension830 are located on the exterior surface of the
rail402 and the
string carrier480 wraps around the
rail402 to engage the
undercuts832. In one embodiment, the
extensions830 are retractable so the
string carrier480 can be removed from the
rail402. With the
extensions830 in the extended position illustrated in
FIG. 29the
string carrier480 is captured by the
rail402.
In particular, when in the drawn configuration tension forces on the
draw string501 on opposite sides of the
string carrier480 are substantially the same, within less than about 1.0%, and more preferably less than about 0.5%, and most preferably less than about 0.1%. Consequently, cocking and firing the
crossbow400 is highly repeatable.
To the extent that manufacturing variability creates inaccuracy in the
crossbow400, any such inaccuracy are likewise highly repeatable, which can be compensated for with appropriate windage and elevation adjustments in the scope 414 (See
FIG. 13B). The repeatability provided by the
present cocking systems484, 800 results in a highly
accurate crossbow400 at distances beyond the capabilities of prior art crossbows. For example, the cocking
systems484, 800 in combination with windage and elevation adjustments permits groupings of three arrows in a three-inch diameter target at about 100 yards, and groupings of three arrows in a two-inch diameter target at about 50 yards.
illustrate an
alternate cocking mechanism900 in accordance with an embodiment of the present disclosure. Rotation of the rotating
member902 is effectuated by the pair of drive gears 566 on the
drive shaft564 illustrated in
FIGS. 19 and 20that mesh with
gear teeth568. The
drive shaft564 would be mounted in
location903 but is omitted for clarity. Rather than the pawls 572 illustrated in
FIGS. 19 and 20, however, rotation of the rotating
member902 is controlled by an
internal rotation arrester910 controlled by
release960. As will be discussed in further detail, the
crossbow400 can be cocked without the pawls 572 making a clicking sound as they advance over the
gear teeth568.
As illustrated in
FIG. 30B, rotating
member902 includes
non-cylindrical core904 with offset
pin906. The
flexible tension member585 is captured between the core 904 and the
pin906. The oppose
end908 of the
flexible tension member585 is attached to pin 587 on the string carrier 480 (see
FIG. 18A).
As illustrated in
FIGS. 30B and 30C, the rotating
member902 includes center opening 912 with
diameter914 greater than
diameter916 of
support shaft918. A plurality of
interference members920 are located in
gap922 between the
center opening912 and the
support shaft918. The
support shaft918 is prevented from rotating relative to the
support rail402 by
key924 bolted to the
support rail402 and positioned in
slot925 on the support shaft 918 (see
FIG. 30A). In the illustrated embodiment, the
interference members920 are elongated rods axially aligned with the
support shaft918, but could be elongated members with a non-circular cross section, spherical, elliptical, or a variety of regular or irregular shapes.
Inside
surface940 of the center opening 912 in the rotating
member902 is smooth, but the
outside surface942 of the
support shaft918 includes a series of
recesses926 that receive the
interference members920. In the illustrated embodiment, the
recesses926 are elongated and axially aligned with the
support shaft918. Each
recess926 includes a
sloped surface930 that terminates at
stop surface932. The sloped surfaces 930 can be flat or curved to create a camming action as the
interference members920 move from between first and
second locations972, 974.
In an alternate embodiment, the
recesses926 can be located on the
inside surface940 of the rotating
member902 or on both the
inside surface940 and the
outside surface942 of the
support shaft918. In another embodiment, the
recesses926 have a shape corresponding to a shape of the
interference members920, such as spherical or elliptical.
When the
interference members920 are adjacent the stop surfaces 932 in the
second location974 the rotating
member902 can rotate freely around the
support shaft918. As the
interference members920 ride up
sloped surfaces930 toward the
first locations972 near the
tops946 of the sloped
surfaces930, however, the
interference members920 are compressed between the
inside surface940 of the
center opening912 and the
outside surface942 of the
support shaft918 to create
compression forces944 that prevents rotation of the rotating
member902 relative to the
support shaft918. The
compressive forces944 acts generally along radial lines extending perpendicular to a longitudinal axis of the
support shaft918 through each of the
interference members920.
The
recesses926 are oriented so that when
tension force948 is placed on the flexible tension member 585 (see
FIGS. 30A and 30B) the
interference members920 tend to shift toward the
first locations972 at the
tops946 of the sloped
surfaces930, hence, creating
compression forces944 that arrest rotation of the rotating
member902. That is, rotation of the rotating
member902 to unwind the
flexible tension member585 tends to move the
interference members920 toward the
first locations972.
As illustrated in
FIG. 30D,
support bearings950 support the rotating
member902 on the
support shaft918 and maintain concentricity relative to the
support shaft918. In the illustrated embodiment, sets of
interference members920A, 920B (“920”) are located on opposite sides of the
support bearings950. Each set of
interference members920A, 920B is constrained to the
support shaft918 within
respective recesses926 by
housings952A, 952B (“952”), respectively. The
housings952 include
openings956 that expose the
interference members920 to permit engagement with
inside surface940 of the
center opening912.
The
housings952 include
flat surfaces954 that couple with the
release960. As illustrated in
FIG. 30E, the
flat surfaces954 couple with corresponding flat surfaces on the
release960.
The
housings952 can rotate relative to the
support shaft918 to shift the
interference members920 within the
recesses926. The
housings952 are biased by
springs962 in
direction970 to bias the
interference members920 toward the
first locations972 near the tops 946. When the
release960 is depressed the
housings952 are rotated in the
opposite direction971 to shift the
interference members920 toward the
second locations974. Consequently, unless the
release960 is depressed the
interference members920 counteract the
tension force948 and prevent rotation of the rotating
member902.
In operation, as the user presses the
release960 the
housings952 are rotated in
direction971 to shift the
interference members920 along the sloped
surfaces930 toward the
second location974 near the stop surfaces 932. In this configuration the
compression forces944 are substantially reduced and the rotating
member902 can turn freely round the
support shaft918, permitting the
flexible tension member585 to be unwound. This configuration is typically used to move the
string carrier480 forward into engagement with the
draw string501 or to transfer the
tension force948 to the cocking handle 454 during de-cocking. If the
flexible tension member585 is under load, the user must first rotate the cocking handle 454 forward toward the top of the
crossbow400 to release the
tension force948 before the
release960 can be depressed.
Once the
string carrier480 is engaged with the
draw string501, the user can rotates the cocking handle 454 to cock the
crossbow400. Operation of the
rotation arrester910 is substantially silent. Operation of the
springs962 on the
release960 bias the
housings952 in
direction970 so the
interference members920 are urged to the
first locations972. If at any time the user releases the
cocking handle454, the
force948 on the
flexible tension member585 and the bias on the
housings952 automatically shift to the
first location972 to activate the rotation arrester 910 (unless the
release960 is depressed) and prevent rotation of the rotating
member902.
are perspective, top, and side views of a reduced
length crossbow400 with the
trigger assembly550 moved forward along the
center rail402 in accordance with an embodiment of the present disclosure. Locating the
trigger assembly550 well in front of the
bowstring catch502 on the
string carrier480 when in the drawn configuration is commonly known as a bullpup configuration. Various crossbows with a bullpup configuration are disclosed in U.S. Pat. No. 8,671,923 (Goff et al.); U.S. Pat. No. 9,140,516 (Hyde); U.S. Pat. No. 9,528,789 (Biafore et al.); and U.S. Pat. No. 9,658,025 (Trpkovski), which are hereby incorporated herein by reference.
The bullpup configuration of the
present crossbow400 preferably includes substantially the same components as the other embodiments disclosed herein, including the
riser404 mounted at the
distal end406 of the
center rail402 and the
stock408 located at the
proximal end410. The
stock408 includes an
integral check rest1012 located over the
string carrier480 when in the retracted position. The
riser404 includes the
limbs420 extending rearward toward the
proximal end410.
String carrier480 is captured by and slides in the
center rail402 as discussed herein. The
string carrier480 can be moved to the retracted position using the disclosed cocking
mechanisms484, 900, the cocking ropes 810 (see e.g.,
FIGS. 18A and 28A), or any other suitable mechanism.
In the illustrated embodiment, the
release576 for the
cocking mechanism484, 900 is located in the butt-
plate1010 of the
stock408. In operation, the user wraps his fingers around the butt-
plate1010 during cocking/de-cocking of the
crossbow400, while operating the
release576 with his thumb.
In the illustrated embodiment,
scope mount412 extends from a location behind the
string carrier480 on the
stock408 to the
power cable bracket608 on the
riser404. In an alternate embodiment, the
scope mount412 can be attached to just the
stock408 or to just the
power cable bracket608, without the attachment point on the
stock408.
Locating the
trigger558 forward along the
center rail402 permits the
stock408 to be substantially shortened. In one embodiment, the
trigger558 and
hand grip1004 are located between about 4 inches to about 10 inches forward of the string carrier 480 (when in the retracted position) and closer to the
distal end406 than in the other embodiments disclosed herein, with a corresponding decrease in the length of the
stock408. In another embodiment, the
trigger558 and
hand grip1004 are located proximate the
midpoint1006 between the
distal end406 and the
proximal end410 of the
crossbow400 of
FIG. 31. In the preferred embodiment, the
trigger558 and
hand grip1004 are near the
midpoint1006 within 10%, and more preferably 5%, of the overall length of the
crossbow400 of
FIG. 31. For example, if the overall length of the
crossbow400 is 28 inches, the
trigger558 and
hand grip1004 are located within 2.8 inches of the
midpoint1006, and more preferably within 1.4 inches of the
midpoint1006.
Locating the
trigger558 and
hand grip1004 near the
midpoint1006 provides better balance and reduces the overall length of the
crossbow400. The front to back center of gravity is located closer to the
hand grip1004. As used herein, center of gravity refers primarily to the forward and back center of gravity, since it is assumed the side-to-side center of gravity is located along a central longitudinal axis of the
center rail402. In the preferred embodiment, the front to back center of
gravity1008 of the
crossbow400 is near the
midpoint1006 within 15%, and more preferably 10%, of the overall length of the
crossbow400. For example, if the overall length of the
crossbow400 is 28 inches, the front to back center of
gravity1008 is located within 4.2 inches of the
midpoint1006, and more preferably within 2.8 inches of the
midpoint1006.
One of the difficulties with bullpup format crossbows is that the user's head and face may come into contact with the cocked bowstring. The extremely small include
angle403 of the
draw string501 when the
crossbow400 is in the drawn configuration (see e.g.,
FIGS. 13A and 14A) that sweeps the
draw string501 forward and closer to the
center rail402 to create a gap between the bowstring and the user's face. In the preferred embodiment, the included
angle403 is less than about 25 degrees and more preferably less than about 20 degrees. The extremely narrow separation between the
limbs420 when in the drawn configuration combined with the
string carrier480 permit a significantly smaller included
angle403 than on conventional crossbows.
illustrates the
crossbow400 with the
stock408 and
center rail402 hidden to reveal the
trigger assembly550. The
trigger assembly550 is substantially the same as illustrated in
FIG. 18A, except that
trigger linkage559 is elongated to compensate for moving the
trigger558 forward closer to the distal end 406 (see
FIG. 31C). When the
trigger558 is
depressed trigger linkage559 rotates sear 514 in the clockwise direction to a
de-cocked position557 and the
catch502 moves to the
open position505 to release the draw string 501 (see e.g.,
FIG. 18B).
Where a range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit unless the context clearly dictates otherwise, between the upper and lower limit of that range and any other stated or intervening value in that stated range is encompassed within this disclosure. The upper and lower limits of these smaller ranges which may independently be included in the smaller ranges is also encompassed within the disclosure, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either both of those included limits are also included in the disclosure.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. Although any methods and materials similar or equivalent to those described herein can also be used in the practice or testing of the various methods and materials are now described. All patents and publications mentioned herein, including those cited in the Background of the application, are hereby incorporated by reference to disclose and described the methods and/or materials in connection with which the publications are cited.
The publications discussed herein are provided solely for their disclosure prior to the filing date of the present application. Nothing herein is to be construed as an admission that the present disclosure is not entitled to antedate such publication by virtue of prior invention. Further, the dates of publication provided may be different from the actual publication dates which may need to be independently confirmed.
Other embodiments are possible. Although the description above contains much specificity, these should not be construed as limiting the scope of the disclosure, but as merely providing illustrations of some of the presently preferred embodiments. It is also contemplated that various combinations or sub-combinations of the specific features and aspects of the embodiments may be made and still fall within the scope of this disclosure. It should be understood that various features and aspects of the disclosed embodiments can be combined with or substituted for one another in order to form varying modes disclosed. Thus, it is intended that the scope of at least some of the present disclosure should not be limited by the particular disclosed embodiments described above.
Thus the scope of this disclosure should be determined by the appended claims and their legal equivalents. Therefore, it will be appreciated that the scope of the present disclosure fully encompasses other embodiments which may become obvious to those skilled in the art, and that the scope of the present disclosure is accordingly to be limited by nothing other than the appended claims, in which reference to an element in the singular is not intended to mean “one and only one” unless explicitly so stated, but rather “one or more.” All structural, chemical, and functional equivalents to the elements of the above-described preferred embodiment that are known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the present claims. Moreover, it is not necessary for a device or method to address each and every problem sought to be solved by the present disclosure, for it to be encompassed by the present claims. Furthermore, no element, component, or method step in the present disclosure is intended to be dedicated to the public regardless of whether the element, component, or method step is explicitly recited in the claims.
Claims (11)
1. A crossbow comprising:
first and second flexible limbs attached to a center rail;
a trigger mounted on the center rail near a midpoint of an overall length of the crossbow;
a first cam assembly mounted to the first flexible limb by a first axle mount and rotatable around a first axis located a fixed distance from the first flexible limb, the first cam assembly comprising a first draw string journal having a first plane of rotation perpendicular to the first axis, and first upper and lower helical power cable journals on opposite sides of the first draw string journal;
a second cam assembly mounted to the second flexible limb by a second axle mount and rotatable around a second axis located a fixed distance from the second flexible limb, the second cam assembly comprising a second draw string journal having a second plane of rotation perpendicular to the second axis, and second upper and lower helical power cable journals on opposite sides of the second draw string journal;
a draw string received in the first and second draw string journals, wherein the draw string unwinds from the first and second draw string journals as it translates from a released configuration to a drawn configuration;
upper and lower power cables received in the upper and lower helical power cable journals on each of the first and second cam assemblies; and
wherein the first and second upper and lower helical power cable journals displace the upper and lower power cables along the first and second axes relative to the first and second planes of rotation, respectively, the upper and lower power cables wrap around the respective first and second upper and lower helical power cable journals, and the first and second axes move continuously toward the center rail as the draw string is moved from the released configuration to the drawn configuration, and the upper and lower power cables unwrap from the respective first and second upper and lower helical power cable journals as the draw string is moved between the drawn configuration to the released configuration.
2. The crossbow of
claim 1, wherein the trigger is located proximate the midpoint a distance about 10% of the overall length of the crossbow.
3. The crossbow of
claim 1, wherein the trigger is located proximate the midpoint a distance about 5% of the overall length of the crossbow.
4. The crossbow of
claim 1, wherein a center of gravity of the crossbow is located proximate the midpoint a distance about 10% of the overall length of the crossbow.
5. The crossbow of
claim 1, wherein the draw string in the drawn configuration comprises an included angle of less than about 25 degrees.
6. The crossbow of
claim 1, wherein the upper and lower power cables comprise:
a pair of first upper and lower power cables having first ends received in the first upper and lower helical power cable journals and second ends attached to attachment points on the crossbow; and
a pair of second upper and lower power cables having first ends received in the second upper and lower helical power cable journals and second ends attached to attachment points on the crossbow.
7. The crossbow of
claim 1, further comprising:
a cocking mechanism captured to slide on the center rail, wherein the cocking mechanism slides into engagement with the draw string in the released configuration;
a rotating member coupled to a flexible tension member attached to the cocking mechanism; and
a cocking handle configured to rotate the rotating member to retract the flexible member, whereby the cocking mechanism slides to a retracted position and moves the draw string to the drawn configuration in response to rotation of the cocking handle.
8. The crossbow of
claim 1, further comprising:
a string carrier captured by the center rail that slides forward to engage with the draw string in the released configuration and slides to a retracted position adjacent a proximal end of the crossbow that locates the draw string in the drawn configuration, the string carrier comprising a catch movable between a closed position that engages the draw string and an open position that releases the draw string; and
a cocking mechanism that retracts the string carrier to the retracted position and the draw string to the drawn configuration, wherein the trigger is configured to engage with the catch when the string carrier is in the retracted position adjacent the proximal end of the crossbow to move the catch from the closed position to the open position.
9. The crossbow of
claim 8, wherein the cocking mechanism composes:
a rotating member mounted to the center rail coupled to a flexible tension member attached to the string carrier, and
a cocking handle configured to engage with and rotate the rotating member to move the string carrier to the retracted position.
10. The crossbow of
claim 9, further comprising a torque control mechanism located in one of the cocking handle or a stock of the crossbow.
11. The crossbow of
claim 8, wherein the cocking mechanism composes:
at least one cocking rope configured to releasably engage with the string carrier to retract the string carrier and the draw string to the drawn configuration; and
a retaining mechanism on the crossbow that releasably retains the string carrier in the retracted position and the draw string in the drawn configuration independent of the at least one cocking ropes.
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US17/883,442 US20220373290A1 (en) | 2013-12-16 | 2022-08-08 | Reduced length crossbow |
Applications Claiming Priority (9)
Application Number | Priority Date | Filing Date | Title |
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US14/107,058 US9354015B2 (en) | 2013-12-16 | 2013-12-16 | String guide system for a bow |
US201562244932P | 2015-10-22 | 2015-10-22 | |
US15/098,537 US9494379B2 (en) | 2013-12-16 | 2016-04-14 | Crossbow |
US15/294,993 US9879936B2 (en) | 2013-12-16 | 2016-10-17 | String guide for a bow |
US15/433,769 US10126088B2 (en) | 2013-12-16 | 2017-02-15 | Crossbow |
US15/673,784 US20210018293A9 (en) | 2013-12-16 | 2017-08-10 | Arrow Assembly for a Crossbow and Method of Using Same |
US15/782,238 US10175023B2 (en) | 2013-12-16 | 2017-10-12 | Cocking system for a crossbow |
US15/909,872 US10254075B2 (en) | 2013-12-16 | 2018-03-01 | Reduced length crossbow |
US16/281,239 US11408705B2 (en) | 2013-12-16 | 2019-02-21 | Reduced length crossbow |
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US10175023B2 (en) | 2013-12-16 | 2019-01-08 | Ravin Crossbows, Llc | Cocking system for a crossbow |
US10254075B2 (en) | 2013-12-16 | 2019-04-09 | Ravin Crossbows, Llc | Reduced length crossbow |
US10712118B2 (en) | 2013-12-16 | 2020-07-14 | Ravin Crossbows, Llc | Crossbow |
US10962322B2 (en) | 2013-12-16 | 2021-03-30 | Ravin Crossbows, Llc | Bow string cam arrangement for a compound bow |
US12188740B2 (en) | 2013-12-16 | 2025-01-07 | Ravin Crossbows, Llc | Silent cocking system for a crossbow |
US10126088B2 (en) | 2013-12-16 | 2018-11-13 | Ravin Crossbows, Llc | Crossbow |
US10254073B2 (en) | 2013-12-16 | 2019-04-09 | Ravin Crossbows, Llc | Crossbow |
WO2021183852A1 (en) * | 2020-03-13 | 2021-09-16 | Ravin Crossbows, Llc | Crossbow with pulleys attached to frame |
US10989491B2 (en) * | 2017-02-10 | 2021-04-27 | Mcp Ip, Llc | Archery bow with wide ratio limb |
US10203186B2 (en) | 2017-02-15 | 2019-02-12 | Ravin Crossbows, Llc | High impact strength lighted nock assembly |
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US11549777B1 (en) * | 2019-04-05 | 2023-01-10 | Ravin Crossbows, Llc | Linear crossbow |
US10989492B1 (en) * | 2019-05-10 | 2021-04-27 | Archery Innovators, Llc | Archery cam shaft with integrated cable track |
US11320230B2 (en) | 2019-09-19 | 2022-05-03 | Krysse As | Archery device having a motion generator operable for different levels of tension |
NO20200033A1 (en) | 2019-09-19 | 2021-03-22 | Krysse As | Crossbow energizer |
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