US3675713A - Method and apparatus for separating subsea well conduit couplings from a remote floating vessel - Google Patents

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Classifications

• • E—FIXED CONSTRUCTIONS
  • E21—EARTH OR ROCK DRILLING; MINING
  • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
  • E21B33/00—Sealing or packing boreholes or wells
  • E21B33/02—Surface sealing or packing
  • E21B33/03—Well heads; Setting-up thereof
  • E21B33/035—Well heads; Setting-up thereof specially adapted for underwater installations
  • E21B33/038—Connectors used on well heads, e.g. for connecting blow-out preventer and riser
• • E—FIXED CONSTRUCTIONS
  • E21—EARTH OR ROCK DRILLING; MINING
  • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
  • E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
  • E21B17/01—Risers
• • E—FIXED CONSTRUCTIONS
  • E21—EARTH OR ROCK DRILLING; MINING
  • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
  • E21B33/00—Sealing or packing boreholes or wells
  • E21B33/02—Surface sealing or packing
  • E21B33/03—Well heads; Setting-up thereof
  • E21B33/035—Well heads; Setting-up thereof specially adapted for underwater installations
  • E21B33/0387—Hydraulic stab connectors

Definitions

• a plurality of hydraulic drive means each including a piston, piston rod and cylinder for driving the associated piston rod relative to the associated cylinder upon introduction of hydraulic fluid under pressure, are provided at a subsea well conduit coupling having hydraulically actuated latching means therein including latching dogs cammed out of latching engagement upon pulling of the conduit upwardly when the latching means is deactivated, means are provided for mounting each of such drive means to one of the coupling members, means are provided for introducing hydraulic fluid from the floating vessel above the well and coupling into each of the drive means for driving the associated piston rod relative to the associated cylinder and an annular drive ring mounted about said one of said coupling members is connected to each of the hydraulic drive means so that upon actuation thereof the drive ring is moved coaxially down about said one coupling member into engagement with the other of said coupling members and, on continued actuation of such hydraulic drive means, said drive
• Additional hydraulic drive means are also provided in association with an additional drive ring mounted coaxially about and slidable relative to the aforementioned drive ring for disconnecting hydraulic line coupling portions connected to said additional drive ring preparatory to releasing the main coupling members and raising the associated marine conductor or conduit.
• the release of the associated hydraulically actuated blocking or wedging means generally merely releases the blocking or wedging forces applied to the dogs and the actual release of the latching members or dogs from the complimentary coupling member is effected through a camming action occurring therebetween when the coupling members are pulled apart due to the pulling of the conductor casing or conduit upwardly of the well from the overhead vessel.
• Such release of subsea couplings is generally workable where the floating vessel is positioned directly over the wellhead so that the pull applied to the conductor or casing from the vessel acts in a straight line generally running through the vertical axis of the coupling members.
• the coupling separator apparatus includes means and provision for positively disconnecting or uncoupling any associated hydraulic line couplings mounted in association with the conduit or conductor coupling prior to drawing the conductor or conduit away from the wellhead apparatus.
• the method and apparatus for separating subsea well conduit couplings includes the provision of coupling separator means associated with the separable coupling members for moving such members axially away from one another in an uncoupling direction upon actuation thereof and actuating means operable from a floating vessel above the subsea well and coupling for actuating such coupling separator means from such remote location.
• such coupling separator means includes a plurality of hydraulically actuated drive means, each having at least two relatively movable parts thereof that are driven relative to one another by introduction of hydraulic fluid under pressure into the drive means.
• the actuating means associated therewith includes hydraulic fluid line means run from the vessel to the individual drive means for introducing hydraulic fluid under pressure from the vessel when it is desired to positively separate the coupling members.
• the plurality of hydraulic drive means each include a piston, piston rod and cylinder with means for mounting each such drive means to one of the coupling members.
• Means, including an annular drive ring in the preferred exemplary embodiment, are also associated with each of the hydraulic drive means and are movable in response to actuation of such drive means to engage and forcibly push the other of said coupling members axially away from the first noted coupling member to uncouple the same.
• the present invention also contemplates the provision of additional hydraulic drive means associated with one of the coupling members and with portions of a plurality of associated hydraulic line coupling members for separating or uncoupling such line couplings upon actuation of such additional hydraulic drive means.
• the release of the hydraulic line couplings is preferably accomplished according to the present invention prior to actuating the main hydraulic drive means to uncouple the conductor or conduit coupling members.
• FIG. I is an elevational view depicting a floating platform or vessel over a subsea well site or formation with an apparatus for separating subsea conduit couplings according to the present invention incorporated in the otherwise conventional drilling hook-up apparatus as the well for separating the conduit coupling particularly under conditions where the vessel is not directly over the well as illustrated;
• FIG. 2 is an enlarged view of the apparatus for separating subsea conduit couplings according to the present invention and the drilling hook-up apparatus of FIG. I;
• FIG. 3 is a plan view, partially in section, of the apparatus of FIG. 2 taken therein along the plane IIIIII;
• FIG. 4 is a sectional view of the apparatus of FIG. 3 taken therein along the plane lV--IV showing the associated couplings in coupled condition;
• FIG. 5 is a detailed view of the apparatus of FIG. 4 showing the hydraulic control line coupling portions separated by means of the apparatus for separating conduit coupli' ngs according to the present invention
• FIG. 6 is a detailed view of the apparatus of FIG. 4 showing the apparatus for separating subsea conduit couplings, in accordance with the present invention, in an initially actuated position preparatory to moving the main conduit coupling members axially away from each other in an uncoupling direction;
• FIG. 7 is a detailed view of the apparatus of FIGS. 4 and 6 showing the main conduit coupling members separated by means of the apparatus for separating subsea conduit couplings in accordance with the present invention.
• a floating vessel or platform such as the ship indicated generally at 10, is shown floating on a body of water or sea 11 generally above, but offset of, a subsea well indicated generally at 12.
• the vessel or ship is provided with a conventional drilling rig, indicated generally at 13, positioned over a cellar or slot through the center of the vessel provided in known manner.
• a generally conventional wellhead apparatus for drilling is illustrated generally at 14 with an exemplary embodiment of the subsea well conduit coupling separator apparatus, indicated generally at 24 in FIG. 2, provided therewith.
• a marine conductor or riser 15 is connected between the floating vessel and the wellhead apparatus by a marine conductor coupling.
• a marine conductor coupling suitable for use with the apparatus of the present invention is disclosed in my prior U.S. Pat. No. 3,333,870.
• the release of such coupling is normally effected by relieving hydraulic pressure on the associated latching means and pulling the conduit or riser 15 vertically upwardly, causing a camming of associated locking dogs out of the lower member of the coupling associated with the wellhead equipment, and a separation of the upper and lower coupling members.
• Such separation is easily effected when vessel 10 is generally vertically directly above the well and riser or conduit 15 is in a generally vertical orientation as shown in dotted line in FIG. I.
• the wellhead drilling apparatus is shown with a drill string 18 run therethrough for purposes of drilling a well beneath the template or table 19 upon which the wellhead casing 20 is mounted.
• Casing 20 may be provided with a plurality of rams 21, 22 and 23 for use in conventional drilling operations, each of which is hydraulically operated by means of associated hydraulic control lines described hereinafter. It is contemplated that line means 16 and 17 illustrated in FIG. 1
• the marine conductor coupling for coupling conduit or riser 15 to wellhead casing 20 includes a lower body portion 25 mounted on casing 20 and an upper body portion 26 connected to riser or conduit 15.
• the lower marine conductor coupling body 25 is provided with a flange 27 while the upper coupling body 26 is provided with a flange 28.
• the coupling members 25 and 26 separate along a line or plane lying between flanges 27 and 28.
• the associated hydraulic control lines for operating the various wellhead controlled devices, such as rams 21, 22 and 23, are provided with connectors suitable for coupling and uncoupling between flanges 27 and 28.
• the exemplary apparatus of separator means for uncoupling the main conduit coupling members 25 and 26 includes a plurality of hydraulically actuated piston and cylinder means 32, 33 and 34, as best seen in FIGS. 2 and 3, with the piston rod members thereof fixedly secured to flange 35 provided on upper coupling member 26.
• separator means for separating the hydraulic control line couplings 30 a plurality of hydraulic cylinder and piston means 36, 37 and 38 are employed,'as seen in FIGS. 2 and 3, and as more fully explained hereinafter.
• hydraulic line couplings 30 may be first disconnected and the main marine conductor coupling members 25 and 26 thereafter disconnected prior to pulling the casing or riser I5 upwardly toward the vessel for releasing it from the wellhead apparatus.
• conduit coupling separator apparatus of the present invention is disclosed herein with an exemplary form of marine conductor coupling
• the marine conductor coupling and its associated latching mechanism will now be described in detail prior to completing the detailed description of the apparatus of the present invention. While the marine conductor coupling illustrated is more fully disclosed in my prior U.S. Pat. No. 3,333,870, and reference is made thereto for the operation of such coupling, an explanation thereof will be made here to facilitate the further explanation and understanding of the apparatus of the present invention.
• the lower marine conductor coupling member 25 is provided with an upstanding gib means or male coupling member 40 which has a pair of spaced circumferential notches 41 and 42 having inwardly convergent inclined side walls.
• Gib means or coupling member 40 is thereby adapted to be received within a socket portion provided in association with the upper coupling member 26 and latched therein as will now be explained.
• the upper member 26 of the marine conductor coupling in the exemplary embodiment includes a central ring portion 43 and a lower body or socket portion 44 secured to the riser or marine conductor or conduit 15 by means of conventional bolts 47.
• Surrounding housing portions, including the upper housing portion 45 and the lower housing portion 46 are secured, as by welding, or other conventional means to the ring member 43.
• An elastic type seal 48 is provided within the socket member 44 to seal against the outside surface of the end of gib means 40 while the metal seal ring 49 is provided for sealing at the end of gib means 40 about an inner chamfered surface thereof, as more fully explained in my U.S. Pat. No. 3,333,870.
• Latching means are provided in the exemplary embodiment of marine conductor coupling including a plurality of horizontally slidable or movable latch elements or dogs, such as dog 50 illustrated in FIG. 4.
• Each of the plurality of dogs 50 is adapted to be wedged or forced into latching engagement with the associated gib means by downward movement of the associated wedge or force transmitting ring 51.
• Conventional hydraulic piston and cylinder means, such as cylinder 52 are provided within the housing 45 and mounted on ring 43 with the piston rod 53 extending down within housing 46 into engagement with the ring 51, the threaded end of rod 53 being held thereto by a conventional nut 54.
• Hydraulic fluid pressure lines 55 and 56 are connected to cylinder 52, and supplied with hydraulic fluid via the bundle of hydraulic hoses 16 or 17 for actuating the enclosed piston upwardly or downwardly therein to selectively either wedge dogs 50 into engagement with gib means 40, as seen in FIG. 4, or release them as seen in FIG. 6.
• dogs 50 have been released by the wedging or force transmitting ring 51, they are moved out of locking engagement with gib means 40 due to a camming action applied thereon between the inclined mating surfaces of the dog and notches 41 and 42 when the conduit 15 and associated upper coupling member, including housings 45 and 46, ring 43, socket 44 and associated parts, are pulled upwardly toward the vessel.
• Means are provided, in accordance with the present invention, for positively moving or forcing the coupling members 25 and 26 away from each other in coaxial but opposite directions to cam latching dogs 50 out of engagement with gib means 40 and effect a release of the coupling members 25 and 26 preparatory to pulling conduit or riser 15 and the upper coupling member 26 away from the well and thus release vessel from the subsea well.
• such means may include a plurality of hydraulic drive means, each including a piston, piston rod and cylinder for driving the associated piston rod relative to the associated cylinder upon introduction of hydraulic fluid under pressure therein, means for mounting each of such drive means to one of the coupling members, means for introducing hydraulic fluid from the vessel 10 into each of such drive means for driving the associated pistons rods relative to the associated cylinders and means associated with each of the drive means for moving the other coupling members in an uncoupling direction coaxially away from the first coupling member in response to relative movement between the cylinder and associated piston rods.
• Such method of disconnecting couplings and apparatus may be employed within the present invention for uncoupling either a main conduit coupling, such as coupling members 25 and 26 or such a main coupling and a plurality of hydraulic fluid control line couplings associated therewith as well.
• a main conduit coupling such as coupling members 25 and 26 or such a main coupling and a plurality of hydraulic fluid control line couplings associated therewith as well.
• Conduit coupling separator apparatus in the exemplary embodiment, include the plurality of hydraulic cylinder and piston means 32, 33 and 34 and are in part illustrated generally at 60 in FIGS. 4, 6 and 7.
• FIGS. 4, 6 and 7 the construction of one of the plurality of hydraulic cylinder and piston means, hydraulic cylinder 33, will be explained, it being understood that the other exemplary cylinders 32 and 34 are similarly constructed and operated in association with the common members to be described.
• cylinder 33 is provided with a piston and piston rod in conventional manner with a rod end fitting 61 pivotally mounted by pin 62 to the flange 35 provided on lower housing member 46.
• Pin 62 is mounted in a slot 63 formed in flange 35.
• each cylinder as cylinder 33, passes through a port or opening 28' in flange 28 and has a cylinder base flange 64 secured, either by being integral with or being welded to, a drive ring or annular member 65 mounted about and coaxially of the housing 46 and socket member 44 of upper coupling member 26.
• Ring or annular member 46 thus serves as a guide for directing each of the cylinder portions 32, 33, and 34 downwardly about coupling member 26 into uncoupling engagement with the lower coupling member 25, or as in the preferred exemplary embodiment, also acts as a drive ring with its lower surface 67 engaging the upper surface 68 of lower coupling member 25.
• Suitable hydraulic lines, as hydraulic line 66, connected to the hydraulic line bundles 16 or 17 run from the vessel 10 are provided for introducing hydraulic fluid under pressure into the respective hydraulic cylinders 32, 33 and 34 to selectively force drive ring or annular member 65 downwardly from the inactive position of FIG. 4 into the initially actuated lower coupling member contacting position of FIG. 6 and the coupling separator position of FIG. 7.
• Annular member or ring 65 is provided with a slide block 69 positioned in spline 69 formed in the outer surface of housing 46 to prevent relative rotation therebetween while allowing coaxial linear movement therebetween.
• a plurality of hydraulic fluid control lines may also be provided for con- 'trolling various devices associated with the wellhead apparatus or equipment below the marine conductor coupling.
• the method and apparatus of the present invention allows such prereleasing of the hydraulic line couplings prior to the positive separation of the coupling members 25 and 26 as will now be explained in detail.
• a plurality of hydraulic drive means are employed in the apparatus of the present invention for disconnecting the hydraulic line couplings.
• the exemplary hydraulic cylinder means 38, as seen in FIGS. 4 and 5, will be explained in detail, it being understood that the other hydraulic means 36 and 37 are of similar construction and operate in cooperation with cylinder 38 and the commonly associated members for releasing the couplings 30 as explained herein. Referring to FIGS.
• hydraulic cylinder means 38 includes a piston and piston rod 71 of conventional nature with a rod end fitting 72 mounted by pin 73 to a bracket or flange 74 mounted on the exterior surface of annular member or ring 65.
• Each hydraulic cylinder, as cylinder 38, is provided with a base flange, as flange 75, bolted as shown, or otherwise secured, to flange 28 which in turn is formed integrally with a second drive or guide ring 76 mounted coaxially about and slidable relative to the annular member 65.
• Annular member 65 is provided with a spline 77 on its outer surface in which slide block 78, fixed to ring 76, is slidable for limiting guide ring 76 and integral flange 28 to vertical coaxial movement relative to the annular nal piston at the upper end of the associated cylinder when the apparatus is in the coupled condition of FIG. 4.
• the associated hydraulic lines, as line 79, are connected to the upper end of each cylinder so that upon introduction of hydraulic fluid into each of the cylinders, the cylinders, guide ring 76 and associated flange 28 will all be drawn straight vertically upwardly in a direction coaxial to the center line of the coupling members 25 and 26.
• each hydraulic line coupling 30, 30' is preferably connected by a fitting portion 83 to the movable flange 28 and integral guide ring portion 76 so that upon actuation of the hydraulic cylinder means 36, 37 and 38, all of the associated upper hydraulic line portions 29, 29' are coupled from the lower hydraulic line portions 31, 31
• the hydraulic drive means including cylinders 36, 37 and 38 are initially operated to uncouple the line couplings 30, as seen in FIGS. 4 and 5, prior to releasing the main coupling members 25 and 26.
• the hydraulic means in the coupling latching apparatus, including cylinder 52, as seen in FIG. 6, may then be operated to a release position so that the associated latching dogs 50 are released and ready to be cammed outwardly of the associated gib means notches 41 and 42 upon actuation of the main hydraulic drive means including cylinders 32, 33, and 34.
• the method and apparatus of the present invention provide for a positive uncoupling or separation of subsea couplings, including marine conductor couplings, hydraulic line couplings or other subsea conduit couplings, to positively release a floating vessel from a subsea well even where the vessel has floated to an offset position from that directly over the well and a binding non-releasable condition would otherwise exist. It should be understood by those skilled in the art that various modifications, adaptations and alternative embodiments of the method and apparatus of the present invention may be made within the scope of the present invention which is defined in the following claims.
• a subsea well conduit coupling apparatus including a first coupling member comprising an upstanding wellhead gib means mounted to wellhead equipment at a subsea well and providing entry to said well, a second coupling member mounted to a conduit running to an overhead floating vessel,
• hydraulically operated latching means for latching said first and second members together including latch dogs, a latch dog receiving means, and caming means therebetween for caming said dogs out of said receiving means upon uncoupling movement of said members, the improvement comprising the provision of:
• couplrng separater means mounted to said coupling apparatus for moving said members axially away from one another in an uncoupling direction to back said second coupling member off of said wellhead gib means and associated wellhead equipment to facilitate pulling of said conduit and second coupling member from said well upon actuation thereof; and actuating means for actuating said coupling separater means from said vessel.
• actuating means for actuating said coupling separater means from said vessel.
• a marine conductor coupling for a marine conductor run from a floating vessel to a subsea wellhead, having an upper coupling member and means for mounting it to the lower end of the marine conductor conduit, said upper coupling member having a socket portion, and a lower coupling member comprising an upstanding gib means at said wellhead upon which said upper coupling member and marine conductor are landed for providing entry to the subsea well through said conductor conduit, latch means including latch dogs mounted on one of said members and means on the other of said members for receiving said dogs on actuation of said latching means when said members are coupled and caming means for caming said dogs outwardly thereof when said latching means is deactivated and said coupling members are coupling portions, the latch means including latch dogs mounted on one of said members and means on the other of said members for receiving said dogs on actuation of said latching means when said members are coupled and caming means for caming said dogs outwardly thereof when said latching means is deactivated and said coupling members are coupling portions, the latch means including latch
• the improvement comprising the provision coupling separater means on said coupling for forcibly moving said upper coupling member and marine conductor conduit axially away from said wellhead in an uncoupling direction upon actuation thereof for caming said latching dogs outwardly of said dog receiving means and at least partially separating said coupling members to allow pulling of said marine conductor conduit away from said wellhead and gib means by raising said conductor after said latch dogs are released; and
• actuating means for actuating said coupling separator means from said vessel.

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• Engineering & Computer Science (AREA)
• Life Sciences & Earth Sciences (AREA)
• Geology (AREA)
• Mining & Mineral Resources (AREA)
• Physics & Mathematics (AREA)
• Environmental & Geological Engineering (AREA)
• Fluid Mechanics (AREA)
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Abstract

Description

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Cited By (56)

Citations (5)

• 1970
  • 1970-03-30 US US23864A patent/US3675713A/en not_active Expired - Lifetime

Patent Citations (5)

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