US6891658B2 - Wide viewing angle reflective display - Google Patents
- ️Tue May 10 2005
US6891658B2 - Wide viewing angle reflective display - Google Patents
Wide viewing angle reflective display Download PDFInfo
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Publication number
- US6891658B2 US6891658B2 US10/086,349 US8634902A US6891658B2 US 6891658 B2 US6891658 B2 US 6891658B2 US 8634902 A US8634902 A US 8634902A US 6891658 B2 US6891658 B2 US 6891658B2 Authority
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- United States Prior art keywords
- beads
- hemi
- display
- refractive index
- transparent sheet Prior art date
- 2002-03-04 Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime, expires 2022-06-13
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/12—Reflex reflectors
- G02B5/126—Reflex reflectors including curved refracting surface
- G02B5/128—Reflex reflectors including curved refracting surface transparent spheres being embedded in matrix
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/165—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on translational movement of particles in a fluid under the influence of an applied field
- G02F1/166—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on translational movement of particles in a fluid under the influence of an applied field characterised by the electro-optical or magneto-optical effect
- G02F1/167—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on translational movement of particles in a fluid under the influence of an applied field characterised by the electro-optical or magneto-optical effect by electrophoresis
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/29—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the position or the direction of light beams, i.e. deflection
- G02F1/31—Digital deflection, i.e. optical switching
- G02F1/315—Digital deflection, i.e. optical switching based on the use of controlled internal reflection
Definitions
- This invention improves the angular viewing range of reflective displays.
- Images can be displayed by controllably frustrating total internal reflection (TIR) to switch selected pixels of a multi-pixel display between a reflective state in which light incident on those pixels undergoes TIR, and a non-reflective state in which TIR is frustrated at those pixels.
- electrophoresis can be used to controllably frustrate TIR and selectably switch pixels' states in such displays. Electrophoresis is a well known phenomenon whereby an applied electric field moves charged particles, ions or molecules through a medium. An electromagnetic force can be selectively applied to move particles through an electrophoretic medium toward or away from an evanescent wave region to frustrate TIR at selected pixels. This invention increases the range of practical viewing angles for images displayed by frustrated TIR or other reflective display methods.
- FIG. 1A is a fragmented cross-sectional view, on a greatly enlarged scale, of a portion of an electrophoretically frustrated TIR display in accordance with one embodiment of the invention.
- FIG. 1B schematically illustrates the wide angle viewing range ⁇ of the FIG. 1A apparatus, and the angular range ⁇ of the illumination source.
- FIG. 2 is a cross-sectional view, on a greatly enlarged scale, of a hemispherical portion of one of the spherical high refractive index beads of the FIG. 1A apparatus.
- FIGS. 3A , 3 B and 3 C depict semi-retro-reflection of light rays perpendicularly incident on the FIG. 2 hemispherical structure at increasing off-axis distances at which the incident rays undergo TIR two, three and four times respectively.
- FIG. 5B graphically depicts the relative energy distribution, as a function of angular error, of light rays reflected by the FIG. 2 hemispherical structure.
- FIGS. 6A and 6B are topographic bottom plan views, on a greatly enlarged scale, of a plurality of hemispherical ( FIG. 6A ) and approximately hemispherical ( FIG. 6B ) hemi-beads.
- FIGS. 7A and 7B are cross-sectional views, on a greatly enlarged scale, of structures which respectively are not ( FIG. 7A ) and are ( FIG. 7B ) approximately hemispherical.
- FIGS. 8A through 8F are cross-sectional views, on a greatly enlarged scale, depicting fabrication of high refractive index hemispherical structures on a transparent substrate of arbitrarily low refractive index.
- FIG. 1A depicts a portion of a front-lit electrophoretically frustrated TIR display 10 having a transparent outward sheet 12 formed by partially embedding a large plurality of high refractive index ( ⁇ 1 ) transparent beads 14 in the inward surface of a high refractive index ( ⁇ 2 ) polymeric material 16 having a flat outward viewing surface 17 which viewer V observes through an angular range of viewing directions Y.
- the “inward” and “outward” directions are indicated by double-headed arrow Z.
- Beads 14 are packed closely together to form an inwardly projecting monolayer 18 having a thickness approximately equal to the diameter of one of beads 14 . Ideally, each one of beads 14 touches all of the beads immediately adjacent to that one bead.
- Beads 14 may for example be 40-100 micron diameter high index glass beads available from Potters Industries Inc., Valley Forge, Pa. under the product classification T-4 Sign Beads. Such beads have a refractive index ⁇ 1 of approximately 1.90-1.92.
- Material 14 may be a nano-polymer composite, for example high refractive index particles suspended in a polymer as described by Kambe et al, in “Refractive Index Engineering of Nano-Polymer Composites”, Materials Research Society Conference, San Francisco, Apr. 16-20, 2001 having a comparably high index ⁇ 2 (i.e. ⁇ 2 is greater than about 1.75).
- a small critical angle is preferred at the TIR interface since this affords a large range of angles over which TIR may occur.
- a substantial fraction (which may be as little as 25%) of the light rays passing through sheet 12 and beads 14 undergoes TIR at the inward side of beads 14 .
- incident light rays 30 , 32 are refracted through material 16 and beads 14 .
- the rays undergo TIR two or more times at the bead:liquid TIR interface, as indicated at points 34 , 36 in the case of ray 30 ; and indicated at points 38 , 40 in the case of ray 32 .
- the totally internally reflected rays are then refracted back through beads 14 and material 16 and emerge as rays 42 , 44 respectively, achieving a “white” appearance in each reflection region or pixel.
- a voltage can be applied across medium 20 via electrodes 46 , 48 , which can for example be applied by vapour-deposition to the inwardly protruding surface portion of beads 14 and to the outward surface of sheet 24 .
- Electrode 46 is transparent and substantially thin to minimize its interference with light rays at the bead:liquid TIR interface.
- Electrode 48 need not be transparent. If electrophoresis medium 20 is activated by actuating voltage source 50 to apply a voltage between electrodes 46 , 48 as illustrated to the left of dashed line 28 , suspended particles 26 are electrophoretically moved into the region where the evanescent wave is relatively intense (i.e. within 0.25 micron of the inward surfaces of inwardly protruding beads 14 , or closer).
- particles 26 scatter or absorb light, by modifying the imaginary and possibly the real component of the effective refractive index at the bead:liquid TIR interface. This is illustrated by light rays 52 , 54 which are scattered and/or absorbed as they strike particles 26 inside the evanescent wave region at the bead:liquid TIR interface, as indicated at 56 , 58 respectively, thus achieving a “dark” appearance in each non-reflective absorption region or pixel.
- the net optical characteristics of outward sheet 12 can be controlled by controlling the voltage applied across medium 20 via electrodes 46 , 48 .
- the electrodes can be segmented to control the electrophoretic activation of medium 20 across separate regions or pixels of sheet 12 , thus forming an image.
- perfluorinated hydrocarbon liquids are also well suited to use in displays formed in accordance with the invention because they are good electrical insulators, and they are inert. Perfluorinated hydrocarbon liquids also have low viscosity and high density, so particles suspended in such liquids can be moved electrophoretically relatively easily.
- Beads 14 and polymeric material 16 are preferably optically clear—meaning that a substantial fraction of light at normal incidence passes through a selected thickness of the bead or material, with only a small fraction of such light being scattered and/or absorbed by the bead or material. Diminished optical clarity is caused by such scattering and/or absorption, typically a combination of both, as the light passes through the bead or material.
- Sheet 12 need only have a thickness one-half that of beads 14 (i.e. 20 microns for the aforementioned 40 micron beads).
- a material which is “opaque” in bulk form may nevertheless be “optically clear” for purposes of the invention, if a 10 micron thickness of such material scatters and/or absorbs only a small fraction of normal incident light.
- Electrodes 46 , 48 and voltage source 50 applies electrostatic force on particles 26 , causing them to move into the evanescent wave region as aforesaid.
- particles 26 move into the evanescent wave region they must be capable of frustrating TIR at the bead:liquid interface, by scattering and/or absorbing the evanescent wave.
- particles 26 may be as large as one micron in diameter, the particles' diameter is preferably significantly sub-optical (i.e. smaller than about 0.25 microns for visible light) such that one or more monolayers of particles 26 at the TIR interface can entirely fill the evanescent wave region.
- the diameter of particles 26 is about one micron, but the display's contrast ratio is reduced because the ability of particles 26 to pack closely together at the TIR interface is limited by their diameter. More particularly, near the critical angle, the evanescent wave extends quite far into medium 20 , so particles having a diameter of about one micron are able to scatter and/or absorb the wave and thereby frustrate TIR. But, as the angle at which incident light rays strike the TIR interface increases relative to the critical angle, the depth of the evanescent wave region decreases significantly. Relatively large (i.e. one micron) diameter particles cannot be packed as closely into this reduced depth region and accordingly such particles are unable to frustrate TIR to the desired extent. Smaller diameter (i.e. 250 nm) particles can however be closely packed into this reduced depth region and accordingly such particles are able to frustrate TIR for incident light rays which strike the TIR interface at angles exceeding the critical angle.
- electrophoretic medium 20 easily flows to surround the inwardly protruding portions of beads 14 , thus eliminating the alignment difficulty and rendering practical the approximately hemispherically surfaced (“hemi-beaded”) bead:liquid TIR interface described above and shown in FIG. 1 A.
- the refractive index of beads 14 is preferably identical to that of material 16 .
- the hemispherical (or approximately hemispherical) portions of beads 14 which protrude into medium 20 are optically significant. Consequently, beads 14 need not be discretely embedded within material 16 .
- hemispherical (or approximately hemispherical) beads may instead be affixed to a substrate to provide a composite sheet bearing a plurality of inwardly convex protrusions with no gaps, or minimal gaps, between adjacent protrusions and having sufficient approximate sphericity to achieve high apparent brightness through a wide angular viewing range.
- FIG. 2 depicts, in enlarged cross-section, a hemispherical portion 60 of one of spherical beads 14 .
- Ray 74 is accordingly totally internally reflected, as ray 76 , which passes perpendicularly through hemisphere 60 into the embedded portion of bead 14 and into material 16 .
- Ray 68 is thus reflected back as ray 76 in a direction approximately opposite that of incident ray 68 .
- FIG. 2 depicts a theoretically ideal but practically unattainable optically “perfect” hemisphere 60 which reflects ray 76 in a direction opposite that of incident ray 68 .
- ray 30 which is reflected back as ray 42 , is another example of such a ray.
- FIGS. 3A , 3 B and 3 C depict three of optically “perfect” hemisphere 60 's reflection modes. These and other modes coexist, but it is useful to discuss each mode separately.
- FIG. 3A light rays incident within a range of distances a c ⁇ a ⁇ a 1 undergo TIR twice (the 2-TIR mode) and the reflected rays diverge within a comparatively wide arc ⁇ 1 centred on a direction opposite to the direction of the incident light rays.
- FIG. 3B light rays incident within a range of distances a 1 ⁇ a ⁇ a 2 undergo TIR three times (the 3-TIR mode) and the reflected rays diverge within a narrower arc ⁇ 2 ⁇ 1 which is again centred on a direction opposite to the direction of the incident light rays.
- TIR twice the 2-TIR mode
- the reflected rays diverge within a comparatively wide arc ⁇ 1 centred on a direction opposite to the direction of the incident light rays.
- FIG. 3B light rays incident within a range of distances a 1 ⁇ a ⁇ a 2 undergo TIR three times (the 3-TIR mode) and the reflected rays diverge
- Hemisphere 60 thus has a “semi-retro-reflective”, partially diffuse reflection characteristic, causing display 10 to have a diffuse appearance akin to that of paper.
- Display 10 also has a relatively high apparent brightness comparable to that of paper.
- the reflectance R of hemisphere 60 i.e. the fraction of light rays incident on hemisphere 60 that reflect by TIR
- R 1 - ( ⁇ 3 ⁇ 1 )
- ⁇ 1 is the refractive index of hemisphere 60
- ⁇ 3 is the refractive index of the medium adjacent the surface of hemisphere 60 at which TIR occurs.
- hemisphere 60 is formed of a lower refractive index material such as polycarbonate ( ⁇ 1 ⁇ 1.59) and if the adjacent medium is Fluorinert ( ⁇ 3 ⁇ 1.27), a reflectance R of about 36% is attained, whereas if hemisphere 60 is formed of a high refractive index nano-composite material ( ⁇ 1 ⁇ 1.92) a reflectance R of about 56% is attained.
- illumination source S FIG. 1B
- the apparent brightness of display 10 is further enhanced by the aforementioned semi-retro-reflective characteristic, as explained below.
- FIGS. 4A-4G hemisphere 60 's reflectance is maintained over a broad range of incidence angles, thus enhancing display 10 's wide angular viewing characteristic and its apparent brightness.
- FIG. 4A shows hemisphere 60 as seen from perpendicular incidence—that is, from an incidence angle offset 0° from the perpendicular.
- the portion 80 of hemisphere 60 for which a ⁇ a c appears as an annulus.
- the annulus is depicted as white, corresponding to the fact that this is the region of hemisphere 60 which reflects incident light rays by TIR, as aforesaid.
- FIGS. 4B-4G show hemisphere 60 as seen from incidence angles which are respectively offset 15°, 30°, 45°, 60°, 75° and 90° from the perpendicular. Comparison of FIGS. 4B-4G with FIG. 4A reveals that the observed area of reflective portion 80 of hemisphere 60 for which a ⁇ a c decreases only gradually as the incidence angle increases. Even at near glancing incidence angles ( FIG. 4F ) an observer will still see a substantial part of reflective portion 80 , thus giving display 10 a wide angular viewing range over which high apparent brightness is maintained.
- FIGS. 5A and 5B further describe the nature of display 10 's semi-retro-reflective characteristic. “True retro-reflection” occurs when the reflected ray is returned in a direction opposite to that of the incident ray. For purposes of this invention, “semi-retro-reflection” occurs when the reflected ray is returned in a direction approximately opposite to that of the incident ray. Hemispherical reflectors are inherently semi-retro-reflective.
- curve 84 represents the angular range of deviation from true retro-reflection of light rays reflected by hemisphere 60 after undergoing TIR twice (the FIG. 3A 2-TIR mode).
- the angular deviation ranges from about ⁇ 10° to about 27° as rays vary over the 2-TIR mode incident range for which they are reflected twice. Within this range, apart from the special case of true retro-reflection at 0° angular deviation, the rays are semi-retro-reflected.
- FIG. 5 A's curve 86 represents the angular range of deviation from true retro-reflection of light rays reflected by hemisphere 60 after undergoing TIR three times (the FIG. 3B 3-TIR mode).
- the angular deviation ranges from about ⁇ 27° to about 18° as rays vary over the 3-TIR mode incident range for which they are reflected three times. Within this range, apart from the special case of true retro-reflection at 0° angular deviation, the rays are semi-retro-reflected.
- FIG. 5 A's curve 87 represents the angular range of deviation from true retro-reflection of light rays which are reflected by hemisphere 60 after undergoing TIR four times (the FIG. 3C 4-TIR mode).
- the angular deviation ranges from about ⁇ 20° to about 15° as rays vary over the 4-TIR mode incident range for which they are reflected four times. Within this range, apart from the special case of true retro-reflection at 0° angular deviation, the rays are semi-retro-reflected.
- FIG. 5A also depicts curves representing the angular range of deviation from true retro-reflection of light rays which are reflected by hemisphere 60 after undergoing TIR five, six, seven or more times.
- FIG. 5B shows the relative amount (amplitude) of light reflected by hemisphere 60 as a function of the aforementioned angular deviation.
- the total area beneath the curve plotted in FIG. 5B corresponds to the cumulative energy of light rays reflected by hemisphere 60 in all TIR modes.
- display 10 has very high apparent brightness when the dominant source of illumination is behind the viewer, within a small angular range. This is further illustrated in FIG. 1B which depicts the wide angular range ⁇ over which viewer V is able to view display 10 , and the angle ⁇ which is the angular deviation of illumination source S relative to the location of viewer V. Display's 10 's high apparent brightness is maintained as long as ⁇ is not too large, with the fall-off occurring in proportion to the relative amplitude plotted in FIG. 5 B.
- a sphere may not be the best shape for beads 14 in all cases. This is because, as shown in FIG. 6A , even if spherical (or hemispherical) beads 14 are packed together as closely as possible within monolayer 18 (FIG. 1 A), gaps 78 unavoidably remain between adjacent beads. Light rays incident upon any of gaps 78 are “lost”, in the sense that they pass directly into electrophoretic medium 20 , producing undesirable dark spots on viewing surface 17 . While these spots are invisibly small, and therefore do not detract from display 10 's appearance, they do detract from viewing surface 17 's net average reflectance.
- FIG. 6B depicts alternative “approximately hemispherical”, inwardly convex “hemi-beads” 14 A which are substantially hexagonal in an outward-most cross-sectional region parallel to the macroscopic plane of display 10 's viewing surface 17 (FIG. 1 A), allowing hemi-beads 14 A to be packed closely together with no gaps, or minimal gaps, between adjacent ones of hemi-beads 14 A.
- the inwardmost regions of hemi-beads 14 A, (“inward” again being the side of hemi-beads 14 A which protrudes into medium 20 ) are semi-spherical, as indicated by the innermost circular topographic lines on hemi-beads 14 A.
- each bead hemi- 14 A varies from semi-spherical to hexagonal, as indicated by the intermediate topographic lines on hemi-beads 14 A.
- the closer a particular region of hemi-bead 14 A is to the outwardmost hexagonal region the more hexagonal that particular region's shape is.
- hemi-beads 14 A may have a slightly reduced reflectance and may exhibit slightly poorer semi-retro-reflection characteristics, this may be more than offset by the absence of gaps. Hemi-beads 14 A may have many other alternative irregular shapes yet still achieve acceptably high apparent brightness throughout acceptably wide angular viewing ranges. Useful shapes include those which are approximately hemispherical (“hemi-beads”), in the sense that such a shape's surface normal at any point differs in direction from that of a similarly sized “perfect” hemisphere by an error angle ⁇ which is small. This is illustrated in FIGS. 7A and 7B .
- FIG. 7A depicts a shape 88 which is not “approximately hemispherical”, even though it closely matches the dimensions of a substantially identically-sized notionally “perfect” hemisphere 90 shown in dashed outline and superimposed on shape 88 .
- Shape 88 has a surface normal 92 at a selected point 94 on shape 88 .
- Hemisphere 90 has a surface normal 96 (i.e. radius) at notional point 98 , which is the closest point on hemisphere 90 to selected point 94 (in this example, points 94 , 98 happen to coincide at a point where shape 88 intersects hemisphere 90 ).
- FIG. 7B depicts a hemi-bead 98 which is “approximately hemispherical”. Hemi-bead 98 has a surface normal 100 at a selected point 102 on hemi-bead 98 .
- the dashed line portion of FIG. 7B depicts a notional “perfect” hemisphere 104 having a size substantially identical to and superimposed on hemi-bead 98 . Hemisphere 104 has a surface normal 106 (i.e.
- hemispherical (or approximately hemispherical) beads instead of partially embedding spherical (or approximately spherical) beads in a material, one may instead form hemispherical (or approximately hemispherical) beads on a substrate to provide a composite sheet bearing a plurality of inwardly convex protrusions with no gaps, or minimal gaps, between adjacent protrusions and having sufficient approximate sphericity to achieve high apparent brightness through a wide angular viewing range.
- high refractive index hemispherical (or approximately hemispherical) beads may be affixed to a low refractive index transparent substrate (i.e.
- ⁇ 1 >> ⁇ 2 , for example ⁇ 1 ⁇ 1.92 and ⁇ 2 ⁇ 1.59) to provide a high apparent brightness, wide angular viewing range display in accordance with the invention. Fabrication of such a display is illustrated in FIGS. 8A-8F .
- a large number of the aforementioned high refractive index T-4 Sign Beads 110 of varying sizes are pressed into the surface of an adhesive elastomeric substrate 112 , producing a beaded structure 114 .
- a predetermined uniform pressure suffices to embed one-half of a sphere in an elastomer, independently of the sphere's size. Accordingly, application of a predetermined uniform pressure embeds one-half of most of spheres 110 in substrate 112 , as shown in FIG. 8 A. Provision of spheres 110 in varying sizes is advantageous, in that a greater net coverage area can be attained than with spheres of identical size.
- beaded structure 114 is pressed onto and reciprocated against flat optical polishing surface 116 (for example 1 micron diamond grit embedded in brass) as indicated by double-headed arrow 118 (FIGS. 8 B and 8 C), until spheres 110 are abraded to the point that only hemispheres 120 remain embedded in elastomeric substrate 112 , with polished, substantially flat, substantially coplanar circular faces 122 exposed (FIG. 8 D). Faces 122 are then adhered (for example, using a spin-coated ultra-violet cured epoxy) to a transparent flat substrate 124 such as polycarbonate ( ⁇ ⁇ 1.59) (FIG.
- flat optical polishing surface 116 for example 1 micron diamond grit embedded in brass
- elastomeric substrate 112 is removed, for example by means of a suitable solvent, yielding the desired hemi-beaded structure 126 ( FIG. 8F ) consisting of high refractive index hemispherical (or approximately hemispherical) beads 120 on transparent substrate 124 .
- Structure 126 can then be indium-tin-oxide (ITO) coated to produce a transparent electrode on beads 120 , as previously mentioned.
- ITO indium-tin-oxide
- spheres 110 can be ITO-coated before they are pressed into substrate 112 , then hemispheres 120 can be electrically connected to one another by depositing, around their bases a thin conductive coating such as Bayer BaytronTM conductive polymer.
- High apparent brightness, wide angular viewing range displays can also be produced in accordance with the invention by selectably frustrating TIR in alternative ways.
- TIR can also be selectably frustrated without using electrophoresis and without providing any liquid adjacent the “hemi-beaded” TIR interface.
- a member can be controllably deformed or positioned by hydraulic, pneumatic, electronic, electrostatic, magnetic, magneto-strictive, piezoelectric, etc. means such that the member either is or is not in optical contact with a selected “pixel” portion of the hemi-beaded TIR interface.
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Abstract
A reflective display having a plurality of approximately hemispherical high refractive index (η1) transparent hemi-beads substantially covering and protruding inwardly from a transparent sheet's inward surface. The transparent sheet, which has an outward viewing surface, has a refractive index (η2) which can be low (i.e. η1≈1.92 and η2≈1.59). A member is selectably moved into an intense evanescent wave region at the hemi-beads' inward side to selectably frustrate substantial total internal reflection of light rays. The member can be a plurality of light scattering particles suspended in a low refractive index (η3≈1.27) electrophoresis medium and electrophoretically moved into or out of the intense evanescent wave region.
Description
This invention improves the angular viewing range of reflective displays.
BACKGROUNDImages can be displayed by controllably frustrating total internal reflection (TIR) to switch selected pixels of a multi-pixel display between a reflective state in which light incident on those pixels undergoes TIR, and a non-reflective state in which TIR is frustrated at those pixels. As one example, electrophoresis can be used to controllably frustrate TIR and selectably switch pixels' states in such displays. Electrophoresis is a well known phenomenon whereby an applied electric field moves charged particles, ions or molecules through a medium. An electromagnetic force can be selectively applied to move particles through an electrophoretic medium toward or away from an evanescent wave region to frustrate TIR at selected pixels. This invention increases the range of practical viewing angles for images displayed by frustrated TIR or other reflective display methods.
BRIEF DESCRIPTION OF DRAWINGSis a fragmented cross-sectional view, on a greatly enlarged scale, of a portion of an electrophoretically frustrated TIR display in accordance with one embodiment of the invention.
schematically illustrates the wide angle viewing range α of the
FIG. 1Aapparatus, and the angular range β of the illumination source.
is a cross-sectional view, on a greatly enlarged scale, of a hemispherical portion of one of the spherical high refractive index beads of the
FIG. 1Aapparatus.
, 3B and 3C depict semi-retro-reflection of light rays perpendicularly incident on the
FIG. 2hemispherical structure at increasing off-axis distances at which the incident rays undergo TIR two, three and four times respectively.
, 4B, 4C, 4D, 4E, 4F and 4G depict the
FIG. 2hemispherical structure, as seen from viewing angles which are offset 0°, 15°, 30°, 45°, 60°, 75°and 90° respectively from the perpendicular.
graphically depicts the angular deviation from true retro-reflection of light rays reflected by the
FIG. 2hemispherical structure. Angular deviation is shown as a function of off-axis distance a normalized such that the radius r=1.
FIG. 5Bgraphically depicts the relative energy distribution, as a function of angular error, of light rays reflected by the
FIG. 2hemispherical structure.
are topographic bottom plan views, on a greatly enlarged scale, of a plurality of hemispherical (
FIG. 6A) and approximately hemispherical (
FIG. 6B) hemi-beads.
are cross-sectional views, on a greatly enlarged scale, of structures which respectively are not (
FIG. 7A) and are (
FIG. 7B) approximately hemispherical.
are cross-sectional views, on a greatly enlarged scale, depicting fabrication of high refractive index hemispherical structures on a transparent substrate of arbitrarily low refractive index.
Throughout the following description, specific details are set forth in order to provide a more thorough understanding of the invention. However, the invention may be practiced without these particulars. In other instances, well known elements have not been shown or described in detail to avoid unnecessarily obscuring the invention. Accordingly, the specification and drawings are to be regarded in an illustrative, rather than a restrictive, sense.
depicts a portion of a front-lit electrophoretically
frustrated TIR display10 having a transparent
outward sheet12 formed by partially embedding a large plurality of high refractive index (η1)
transparent beads14 in the inward surface of a high refractive index (η2)
polymeric material16 having a flat
outward viewing surface17 which viewer V observes through an angular range of viewing directions Y. The “inward” and “outward” directions are indicated by double-headed arrow Z.
Beads14 are packed closely together to form an inwardly projecting
monolayer18 having a thickness approximately equal to the diameter of one of
beads14. Ideally, each one of
beads14 touches all of the beads immediately adjacent to that one bead. As explained below, minimal gaps (ideally, no gaps) remain between adjacent beads.
Beads14 may for example be 40-100 micron diameter high index glass beads available from Potters Industries Inc., Valley Forge, Pa. under the product classification T-4 Sign Beads. Such beads have a refractive index η1 of approximately 1.90-1.92.
Material14 may be a nano-polymer composite, for example high refractive index particles suspended in a polymer as described by Kambe et al, in “Refractive Index Engineering of Nano-Polymer Composites”, Materials Research Society Conference, San Francisco, Apr. 16-20, 2001 having a comparably high index η2 (i.e. η2 is greater than about 1.75).
An
electrophoresis medium20 is maintained adjacent the portions of
beads14 which protrude inwardly from
material16 by containment of
medium20 within a
reservoir22 defined by
lower sheet24. An inert, low refractive index (i.e. less than about 1.35), low viscosity, electrically insulating liquid such as Fluorinert™ perfluorinated hydrocarbon liquid (η3˜1.27) available from 3M, St. Paul, Minn. is a suitable electrophoresis medium. A bead:liquid TIR interface is thus formed.
Medium20 contains a finely dispersed suspension of light scattering and/or
absorptive particles26 such as pigments, dyed or otherwise scattering/absorptive silica or latex particles, etc.
Sheet24's optical characteristics are relatively unimportant:
sheet24 need only form a reservoir for containment of
electrophoresis medium20 and
particles26, and serve as a support for
electrode48 as described below.
A small critical angle is preferred at the TIR interface since this affords a large range of angles over which TIR may occur. The relatively large ratio of the index of refraction of beads 14 (η1˜1.90-1.92) and material 16 (η2˜1.92) to that of Fluorinert (η3˜1.27) yields a critical angle of about 41.4°, which is quite small. In the absence of electrophoretic activity, as is illustrated to the right of dashed
line28 in
FIG. 1A, a substantial fraction (which may be as little as 25%) of the light rays passing through
sheet12 and
beads14 undergoes TIR at the inward side of
beads14. For example,
incident light rays30, 32 are refracted through
material16 and
beads14. As described below, the rays undergo TIR two or more times at the bead:liquid TIR interface, as indicated at
points34, 36 in the case of
ray30; and indicated at
points38, 40 in the case of
ray32. The totally internally reflected rays are then refracted back through
beads14 and
material16 and emerge as
rays42, 44 respectively, achieving a “white” appearance in each reflection region or pixel.
As is well known, the TIR interface between two media having different refractive indices is characterized by a critical angle θc. Light rays incident upon the interface at angles less than θc are transmitted through the interface. Light rays incident upon the interface at angles greater than θc undergo TIR at the interface. It is also well known that as the angle of an incident light ray approaches θc, the ray is partially reflected by and partially transmitted through the TIR interface, with the reflected portion increasing and the transmitted portion decreasing as the incident angle increases. This invention does not require the incident light rays' angular relationship to exceed θc such that the rays undergo “full” TIR. It is sufficient, as is the case for any TIR-type reflective display, for the incident rays to undergo “substantial TIR” in the sense that a substantial fraction (which may be as little as about 80%) of the incident light is reflected even though the remaining fraction is not reflected; and, it is also sufficient, as is again the case for any TIR-type reflective display, to frustrate such “substantial TIR”. Persons skilled in the art will accordingly understand that references herein to “TIR” and to “frustration of TIR” respectively mean “substantial TIR” and “frustration of “substantial TIR”.
A voltage can be applied across
medium20 via
electrodes46, 48, which can for example be applied by vapour-deposition to the inwardly protruding surface portion of
beads14 and to the outward surface of
sheet24.
Electrode46 is transparent and substantially thin to minimize its interference with light rays at the bead:liquid TIR interface.
Electrode48 need not be transparent. If
electrophoresis medium20 is activated by actuating
voltage source50 to apply a voltage between
electrodes46, 48 as illustrated to the left of dashed
line28, suspended
particles26 are electrophoretically moved into the region where the evanescent wave is relatively intense (i.e. within 0.25 micron of the inward surfaces of inwardly protruding
beads14, or closer). When electrophoretically moved as aforesaid,
particles26 scatter or absorb light, by modifying the imaginary and possibly the real component of the effective refractive index at the bead:liquid TIR interface. This is illustrated by
light rays52, 54 which are scattered and/or absorbed as they strike
particles26 inside the evanescent wave region at the bead:liquid TIR interface, as indicated at 56, 58 respectively, thus achieving a “dark” appearance in each non-reflective absorption region or pixel.
As described above, the net optical characteristics of
outward sheet12 can be controlled by controlling the voltage applied across
medium20 via
electrodes46, 48. The electrodes can be segmented to control the electrophoretic activation of
medium20 across separate regions or pixels of
sheet12, thus forming an image.
Besides having the desired low refractive index, perfluorinated hydrocarbon liquids are also well suited to use in displays formed in accordance with the invention because they are good electrical insulators, and they are inert. Perfluorinated hydrocarbon liquids also have low viscosity and high density, so particles suspended in such liquids can be moved electrophoretically relatively easily.
14 and
polymeric material16 are preferably optically clear—meaning that a substantial fraction of light at normal incidence passes through a selected thickness of the bead or material, with only a small fraction of such light being scattered and/or absorbed by the bead or material. Diminished optical clarity is caused by such scattering and/or absorption, typically a combination of both, as the light passes through the bead or material.
Sheet12 need only have a thickness one-half that of beads 14 (i.e. 20 microns for the aforementioned 40 micron beads). A material which is “opaque” in bulk form may nevertheless be “optically clear” for purposes of the invention, if a 10 micron thickness of such material scatters and/or absorbs only a small fraction of normal incident light. Some high refractive index nano-composite polymers have this characteristic and are therefore well suited to use in displays formed in accordance with the invention.
Application of a voltage across
medium20 by means of
electrodes46, 48 and
voltage source50 applies electrostatic force on
particles26, causing them to move into the evanescent wave region as aforesaid. When
particles26 move into the evanescent wave region they must be capable of frustrating TIR at the bead:liquid interface, by scattering and/or absorbing the evanescent wave. Although
particles26 may be as large as one micron in diameter, the particles' diameter is preferably significantly sub-optical (i.e. smaller than about 0.25 microns for visible light) such that one or more monolayers of
particles26 at the TIR interface can entirely fill the evanescent wave region. Useful results are obtained if the diameter of
particles26 is about one micron, but the display's contrast ratio is reduced because the ability of
particles26 to pack closely together at the TIR interface is limited by their diameter. More particularly, near the critical angle, the evanescent wave extends quite far into
medium20, so particles having a diameter of about one micron are able to scatter and/or absorb the wave and thereby frustrate TIR. But, as the angle at which incident light rays strike the TIR interface increases relative to the critical angle, the depth of the evanescent wave region decreases significantly. Relatively large (i.e. one micron) diameter particles cannot be packed as closely into this reduced depth region and accordingly such particles are unable to frustrate TIR to the desired extent. Smaller diameter (i.e. 250 nm) particles can however be closely packed into this reduced depth region and accordingly such particles are able to frustrate TIR for incident light rays which strike the TIR interface at angles exceeding the critical angle.
It is difficult to mechanically frustrate TIR at a non-flat surface like that formed by the inwardly protruding portions of
beads14, due to the difficulty in attaining the required alignment accuracy between the non-flat surface and the part which is to be mechanically moved into and out of optical contact with the surface. However, electrophoretic medium 20 easily flows to surround the inwardly protruding portions of
beads14, thus eliminating the alignment difficulty and rendering practical the approximately hemispherically surfaced (“hemi-beaded”) bead:liquid TIR interface described above and shown in FIG. 1A.
In the
FIG. 1Aembodiment, the refractive index of
beads14 is preferably identical to that of
material16. In such case, only the hemispherical (or approximately hemispherical) portions of
beads14 which protrude into
medium20 are optically significant. Consequently,
beads14 need not be discretely embedded within
material16. As explained below, hemispherical (or approximately hemispherical) beads may instead be affixed to a substrate to provide a composite sheet bearing a plurality of inwardly convex protrusions with no gaps, or minimal gaps, between adjacent protrusions and having sufficient approximate sphericity to achieve high apparent brightness through a wide angular viewing range.
It is convenient to explain the invention's wide viewing angle characteristic for the case in which the inwardly convex protrusions are hemispheres.
FIG. 2depicts, in enlarged cross-section, a
hemispherical portion60 of one of
spherical beads14.
Hemisphere60 has a normalized radius r=1 and a refractive index η1
light ray62 perpendicularly incident (through material 16) on
hemisphere60 at a radial distance a from
hemisphere60's centre C encounters the inward surface of
hemisphere60 at an angle θ1 relative to
radial axis66. For purposes of this theoretically ideal discussion, it is assumed that
material16 has the same refractive index as hemisphere 60 (i.e. η1=η2), so
ray62 passes from
material16 into
hemisphere60 without refraction.
Ray62 is refracted at the inward surface of
hemisphere60 and passes into electrophoretic medium 20 as
ray64 at an angle θ2 relative to
radial axis66.
Now consider incident
light ray68 which is perpendicularly incident (through material 16) on
hemisphere60 at a distance
a c = η 3 η 1from
hemisphere60's
centre C. Ray68 encounters the inward surface of
hemisphere60 at the critical angle θc (relative to radial axis 70), the minimum required angle for TIR to occur.
Ray68 is accordingly totally internally reflected, as
ray72, which again encounters the inward surface of
hemisphere60 at the critical angle θc.
Ray72 is accordingly totally internally reflected, as
ray74, which also encounters the inward surface of
hemisphere60 at the critical angle θc.
Ray74 is accordingly totally internally reflected, as
ray76, which passes perpendicularly through
hemisphere60 into the embedded portion of
bead14 and into
material16.
Ray68 is thus reflected back as
ray76 in a direction approximately opposite that of
incident ray68.
All light rays which are perpendicularly incident on
hemisphere60 at distances a≧ac from
hemisphere60's centre C are reflected back, as described above for
rays68, 76; it being understood that
FIG. 2depicts a theoretically ideal but practically unattainable optically “perfect”
hemisphere60 which reflects
ray76 in a direction opposite that of
incident ray68. Returning to
FIG. 1A, it can be seen that
ray30, which is reflected back as
ray42, is another example of such a ray.
FIGS. 3A, 3B and 3C depict three of optically “perfect”
hemisphere60's reflection modes. These and other modes coexist, but it is useful to discuss each mode separately.
In
FIG. 3A, light rays incident within a range of distances ac<a≦a1 undergo TIR twice (the 2-TIR mode) and the reflected rays diverge within a comparatively wide arc φ1 centred on a direction opposite to the direction of the incident light rays. In
FIG. 3B, light rays incident within a range of distances a1<a≧a2 undergo TIR three times (the 3-TIR mode) and the reflected rays diverge within a narrower arc φ2<φ1 which is again centred on a direction opposite to the direction of the incident light rays. In
FIG. 3C, light rays incident within a range of distances a2<a≧a3 undergo TIR four times (the 4-TIR mode) and the reflected rays diverge within a still narrower arc φ3<φ2 also centred on a direction opposite to the direction of the incident light rays.
Hemisphere60 thus has a “semi-retro-reflective”, partially diffuse reflection characteristic, causing
display10 to have a diffuse appearance akin to that of paper.
10 also has a relatively high apparent brightness comparable to that of paper. At normal incidence, the reflectance R of hemisphere 60 (i.e. the fraction of light rays incident on
hemisphere60 that reflect by TIR) is given by
R = 1 - ( η 3 η 1 )where η1 is the refractive index of
hemisphere60 and η3 is the refractive index of the medium adjacent the surface of
hemisphere60 at which TIR occurs. Thus, if
hemisphere60 is formed of a lower refractive index material such as polycarbonate (η1˜1.59) and if the adjacent medium is Fluorinert (η3˜1.27), a reflectance R of about 36% is attained, whereas if
hemisphere60 is formed of a high refractive index nano-composite material (η1˜1.92) a reflectance R of about 56% is attained. When illumination source S (
FIG. 1B) is positioned behind viewer V's head, the apparent brightness of
display10 is further enhanced by the aforementioned semi-retro-reflective characteristic, as explained below.
As shown in
FIGS. 4A-4G,
hemisphere60's reflectance is maintained over a broad range of incidence angles, thus enhancing
display10's wide angular viewing characteristic and its apparent brightness. For example,
FIG. 4Ashows
hemisphere60 as seen from perpendicular incidence—that is, from an incidence angle offset 0° from the perpendicular. In this case, the
portion80 of
hemisphere60 for which a≧ac, appears as an annulus. The annulus is depicted as white, corresponding to the fact that this is the region of
hemisphere60 which reflects incident light rays by TIR, as aforesaid. The annulus surrounds a
circular region82 which is depicted as dark, corresponding to the fact that this is the non-reflective region of
hemisphere60 within which incident rays do not undergo TIR.
FIGS. 4B-4G show hemisphere60 as seen from incidence angles which are respectively offset 15°, 30°, 45°, 60°, 75° and 90° from the perpendicular. Comparison of
FIGS. 4B-4Gwith
FIG. 4Areveals that the observed area of
reflective portion80 of
hemisphere60 for which a≧ac decreases only gradually as the incidence angle increases. Even at near glancing incidence angles (
FIG. 4F) an observer will still see a substantial part of
reflective portion80, thus giving display 10 a wide angular viewing range over which high apparent brightness is maintained.
further describe the nature of
display10's semi-retro-reflective characteristic. “True retro-reflection” occurs when the reflected ray is returned in a direction opposite to that of the incident ray. For purposes of this invention, “semi-retro-reflection” occurs when the reflected ray is returned in a direction approximately opposite to that of the incident ray. Hemispherical reflectors are inherently semi-retro-reflective. In
FIG. 5A,
curve84 represents the angular range of deviation from true retro-reflection of light rays reflected by
hemisphere60 after undergoing TIR twice (the
FIG. 3A2-TIR mode). As expected, the angular deviation is 0° at
a = 1 2 = .707 = sin 45 ∘ .That is, in the 2-TIR mode, true retro-reflection occurs if the incident ray encounters
hemisphere60's TIR interface at an angle of 45°. The angular deviation ranges from about −10° to about 27° as rays vary over the 2-TIR mode incident range for which they are reflected twice. Within this range, apart from the special case of true retro-reflection at 0° angular deviation, the rays are semi-retro-reflected.
FIG. 5A's
curve86 represents the angular range of deviation from true retro-reflection of light rays reflected by
hemisphere60 after undergoing TIR three times (the
FIG. 3B3-TIR mode). As expected, the angular deviation is 0° at
a = 3 2 = .866 = sin 60 ∘ .That is, in the 3-TIR mode, true retro-reflection occurs if the incident ray encounters
hemisphere60's TIR interface at an angle of 60°. The angular deviation ranges from about −27° to about 18° as rays vary over the 3-TIR mode incident range for which they are reflected three times. Within this range, apart from the special case of true retro-reflection at 0° angular deviation, the rays are semi-retro-reflected.
FIG. 5A's
curve87 represents the angular range of deviation from true retro-reflection of light rays which are reflected by
hemisphere60 after undergoing TIR four times (the
FIG. 3C4-TIR mode). The angular deviation is 0° at a=0.924=sin 67.5°. That is, in the 4-TIR mode, true retro-reflection occurs if the incident ray encounters
hemisphere60's TIR interface at an angle of 67.5° . The angular deviation ranges from about −20° to about 15° as rays vary over the 4-TIR mode incident range for which they are reflected four times. Within this range, apart from the special case of true retro-reflection at 0° angular deviation, the rays are semi-retro-reflected.
also depicts curves representing the angular range of deviation from true retro-reflection of light rays which are reflected by
hemisphere60 after undergoing TIR five, six, seven or more times. Instead of considering these 5-TIR, 6-TIR, 7-TIR and higher modes, it is more useful to consider
FIG. 5B, which shows the relative amount (amplitude) of light reflected by
hemisphere60 as a function of the aforementioned angular deviation. The total area beneath the curve plotted in
FIG. 5Bcorresponds to the cumulative energy of light rays reflected by
hemisphere60 in all TIR modes.
Every curve plotted in
FIG. 5Aintersects the 0° angular deviation horizontal axis. Consequently, the cumulative amount of light reflected in all TIR modes reaches a maximum value at 0° angular deviation, as seen in FIG. 5B. The cumulative amount of light reflected in all TIR modes decreases as the magnitude of the aforementioned angular deviation increases, as is also shown in FIG. 5B. Very roughly, approximately one-half of the cumulative reflective energy of light rays reflected by
hemisphere60 lies within an angular deviation range up to about 10°; and, approximately one-third of the cumulative reflective energy lies within an angular deviation range up to about 5°. Consequently,
display10 has very high apparent brightness when the dominant source of illumination is behind the viewer, within a small angular range. This is further illustrated in
FIG. 1Bwhich depicts the wide angular range α over which viewer V is able to view
display10, and the angle β which is the angular deviation of illumination source S relative to the location of viewer V. Display's 10's high apparent brightness is maintained as long as β is not too large, with the fall-off occurring in proportion to the relative amplitude plotted in FIG. 5B.
Although it may be convenient to fabricate
display10 using spherically (or hemispherically) shaped glass beads as aforesaid, a sphere (or hemisphere) may not be the best shape for
beads14 in all cases. This is because, as shown in
FIG. 6A, even if spherical (or hemispherical)
beads14 are packed together as closely as possible within monolayer 18 (FIG. 1A),
gaps78 unavoidably remain between adjacent beads. Light rays incident upon any of
gaps78 are “lost”, in the sense that they pass directly into
electrophoretic medium20, producing undesirable dark spots on viewing
surface17. While these spots are invisibly small, and therefore do not detract from
display10's appearance, they do detract from viewing
surface17's net average reflectance.
depicts alternative “approximately hemispherical”, inwardly convex “hemi-beads” 14A which are substantially hexagonal in an outward-most cross-sectional region parallel to the macroscopic plane of
display10's viewing surface 17 (FIG. 1A), allowing hemi-
beads14A to be packed closely together with no gaps, or minimal gaps, between adjacent ones of hemi-
beads14A. The inwardmost regions of hemi-
beads14A, (“inward” again being the side of hemi-
beads14A which protrudes into medium 20) are semi-spherical, as indicated by the innermost circular topographic lines on hemi-
beads14A. Between their semi-spherical inward-most regions and their hexagonal outwardmost regions, the shape of each bead hemi-14A varies from semi-spherical to hexagonal, as indicated by the intermediate topographic lines on hemi-
beads14A. The closer a particular region of hemi-
bead14A is to the inwardmost semi-spherical region, the more spherical that particular region's shape is. Conversely, the closer a particular region of hemi-
bead14A is to the outwardmost hexagonal region, the more hexagonal that particular region's shape is.
Although hemi-
beads14A may have a slightly reduced reflectance and may exhibit slightly poorer semi-retro-reflection characteristics, this may be more than offset by the absence of gaps. Hemi-
beads14A may have many other alternative irregular shapes yet still achieve acceptably high apparent brightness throughout acceptably wide angular viewing ranges. Useful shapes include those which are approximately hemispherical (“hemi-beads”), in the sense that such a shape's surface normal at any point differs in direction from that of a similarly sized “perfect” hemisphere by an error angle ε which is small. This is illustrated in
FIGS. 7A and 7B.
The solid line portion of
FIG. 7Adepicts a
shape88 which is not “approximately hemispherical”, even though it closely matches the dimensions of a substantially identically-sized notionally “perfect”
hemisphere90 shown in dashed outline and superimposed on
shape88.
Shape88 has a surface normal 92 at a selected point 94 on
shape88.
Hemisphere90 has a surface normal 96 (i.e. radius) at
notional point98, which is the closest point on
hemisphere90 to selected point 94 (in this example, points 94, 98 happen to coincide at a point where
shape88 intersects hemisphere 90).
Surface normals92, 96 differ in direction by a relatively substantial error angle ε1. By contrast, the solid line portion of
FIG. 7Bdepicts a hemi-
bead98 which is “approximately hemispherical”. Hemi-
bead98 has a surface normal 100 at a selected
point102 on hemi-
bead98. The dashed line portion of
FIG. 7Bdepicts a notional “perfect” hemisphere 104 having a size substantially identical to and superimposed on hemi-
bead98. Hemisphere 104 has a surface normal 106 (i.e. radius) at
notional point108, which is the closest point on hemisphere 104 to selected
point102.
Surface normals100, 106 differ in direction by a relatively insubstantial error angle ε2 which is preferably less than 10° and ideally substantially less than 10°.
As previously mentioned, instead of partially embedding spherical (or approximately spherical) beads in a material, one may instead form hemispherical (or approximately hemispherical) beads on a substrate to provide a composite sheet bearing a plurality of inwardly convex protrusions with no gaps, or minimal gaps, between adjacent protrusions and having sufficient approximate sphericity to achieve high apparent brightness through a wide angular viewing range. Specifically, high refractive index hemispherical (or approximately hemispherical) beads may be affixed to a low refractive index transparent substrate (i.e. η1>>η2, for example η1≈1.92 and η2≈1.59) to provide a high apparent brightness, wide angular viewing range display in accordance with the invention. Fabrication of such a display is illustrated in
FIGS. 8A-8F.
As shown in
FIG. 8A, a large number of the aforementioned high refractive index T-4
Sign Beads110 of varying sizes (as supplied by the manufacturer) are pressed into the surface of an adhesive
elastomeric substrate112, producing a
beaded structure114. A predetermined uniform pressure suffices to embed one-half of a sphere in an elastomer, independently of the sphere's size. Accordingly, application of a predetermined uniform pressure embeds one-half of most of
spheres110 in
substrate112, as shown in FIG. 8A. Provision of
spheres110 in varying sizes is advantageous, in that a greater net coverage area can be attained than with spheres of identical size.
Next, as shown in
FIG. 8B, beaded
structure114 is pressed onto and reciprocated against flat optical polishing surface 116 (for example 1 micron diamond grit embedded in brass) as indicated by double-headed arrow 118 (FIGS. 8B and 8C), until
spheres110 are abraded to the point that only hemispheres 120 remain embedded in
elastomeric substrate112, with polished, substantially flat, substantially coplanar circular faces 122 exposed (FIG. 8D).
Faces122 are then adhered (for example, using a spin-coated ultra-violet cured epoxy) to a transparent
flat substrate124 such as polycarbonate (η˜1.59) (FIG. 8E), and
elastomeric substrate112 is removed, for example by means of a suitable solvent, yielding the desired hemi-beaded structure 126 (
FIG. 8F) consisting of high refractive index hemispherical (or approximately hemispherical)
beads120 on
transparent substrate124.
Structure126 can then be indium-tin-oxide (ITO) coated to produce a transparent electrode on
beads120, as previously mentioned. Alternatively,
spheres110 can be ITO-coated before they are pressed into
substrate112, then hemispheres 120 can be electrically connected to one another by depositing, around their bases a thin conductive coating such as Bayer Baytron™ conductive polymer.
High apparent brightness, wide angular viewing range displays can also be produced in accordance with the invention by selectably frustrating TIR in alternative ways. For example, instead of suspending
absorptive particles26 in
electrophoresis medium20, one could suspend an electrode-bearing membrane in the medium as disclosed in WO01/37627 which is incorporated herein by reference. TIR can also be selectably frustrated without using electrophoresis and without providing any liquid adjacent the “hemi-beaded” TIR interface. For example, as disclosed in U.S. Pat. Nos. 5,959,777; 5,999,307; and 6,088,013 (all of which are incorporated herein by reference) a member can be controllably deformed or positioned by hydraulic, pneumatic, electronic, electrostatic, magnetic, magneto-strictive, piezoelectric, etc. means such that the member either is or is not in optical contact with a selected “pixel” portion of the hemi-beaded TIR interface.
Claims (43)
1. A reflective display, comprising:
(a) a plurality of approximately hemispherical transparent hemi-beads selectively different from a national perfect hemisphere, the hemi-beads having a refractive index η1 substantially covering and protruding inwardly from an inward surface of a transparent sheet having a refractive index η2, said transparent sheet having an outward viewing surface; and,
(b) means for selectably moving a member into an intense evanescent wave region at an inward side of said hemi-beads to selectably frustrate substantial total internal reflection of light rays at said inward side of said hemi-beads.
2. A display as defined in
claim 1, wherein a first surface normal at substantially any selected point on substantially any selected one of said hemi-beads differs in direction by an angle ε from a second surface normal at a notional point on a notional perfect hemisphere superimposed on said selected one of said hemi-beads, said notional perfect hemisphere and said selected one of said hemi-beads having a substantially equal size, said notional point being the point on said notional perfect hemisphere which is closest to said selected point, and wherein ε is less than a predefined value.
3. A display as defined in
claim 1, wherein said hemi-beads are approximately hemispherical portions of approximately spherical members partially embedded in said transparent sheet.
4. A display as defined in
claim 2, wherein said hemi-beads are approximately hemispherical portions of approximately spherical members partially embedded in said transparent sheet.
5. A display as defined in
claim 1, wherein said hemi-beads are approximately hemispherical members affixed to said inward surface of said transparent sheet.
6. A display as defined in
claim 2, wherein said hemi-beads are approximately hemispherical members affixed to said inward surface of said transparent sheet.
7. A display as defined in
claim 3, wherein η1≈η2.
8. A display as defined in
claim 4, wherein η1≈η2.
9. A display as defined in any one of claims 1-8, wherein said transparent sheet further comprises a nano-composite structure of high refractive index particles suspended in a polymer.
10. A display as defined in any one of claims 1-8, wherein said hemi-beads are shaped to minimize gaps between outwardmost portions of adjacent ones of said hemi-beads.
11. A display as defined in any one of claims 1-8, wherein:
(i) said transparent sheet further comprises a nano-composite structure of high refractive index particles suspended in a polymer; and,
(ii) said hemi-beads are shaped to minimize gaps between outwardmost portions of adjacent ones of said hemi-beads.
12. A display as defined in
claim 1, further comprising:
(a) a second sheet spaced inwardly from said transparent sheet to define a reservoir between said transparent sheet and said second sheet;
(b) an electrophoresis medium within said reservoir, said medium having a refractive index η3;
(c) a first electrode on said inward side of said hemi-beads;
(d) a second electrode on an outward side of said second sheet;
wherein:
(i) said means for selectably moving said member further comprises a voltage source coupled between said electrodes to apply a voltage across said medium to selectably, electrophoretically move said member into or out of said intense evanescent wave region; and,
(ii) η3 is sufficiently smaller than η1 and η2 that a substantial fraction of light rays passing through said transparent sheet and said hemi-beads are totally internally reflected at said inward side of said hemi-beads in the absence of said applied voltage.
13. A display as defined in
claim 12, said member further comprising a plurality of light absorptive particles suspended in said medium.
14. A display as defined in
claim 12, wherein said medium is a perfluorinated hydrocarbon liquid.
15. A display as defined in
claim 12, wherein a first surface normal at substantially any selected point on substantially any selected one of said hemi-beads differs in direction by an angle ε from a second surface normal at a notional point on a notional perfect hemisphere superimposed on said selected one of said hemi-beads, said notional perfect hemisphere and said selected one of said hemi-beads having a substantially equal size, said notional point being the point on said notional perfect hemisphere which is closest to said selected point, and wherein ε is less than a predefined value.
16. A display as defined in
claim 12, wherein said hemi-beads are approximately hemispherical portions of approximately spherical members partially embedded in said transparent sheet.
17. A display as defined in
claim 12, wherein said hemi-beads are approximately hemispherical members affixed to said inward surface of said transparent sheet.
18. A display as defined in
claim 17, wherein η1≈η2.
19. A display as defined in
claim 17, wherein η1≈η2≈1.92 and η3≈1.27.
20. A display as defined in any one of claims 12-17, wherein said transparent sheet further comprises a nano-composite structure of high refractive index particles suspended in a polymer.
21. A display as defined in any one of claims 12-17, wherein said hemi-beads are shaped to minimize gaps between outwardmost portions of adjacent ones of said hemi-beads.
22. A display as defined in any one of claims 12-17, wherein:
(i) said transparent sheet further comprises a nano-composite structure of high refractive index particles suspended in a polymer; and,
(ii) said hemi-beads are shaped to minimize gaps between outwardmost portions of adjacent ones of said hemi-beads.
23. A display as defined in
claim 1, said member further comprising an elastomer controllably positionable between a first position in which said elastomer is within said intense evanescent wave region and a second position in which said elastomer is not within said intense evanescent wave region.
24. A display as defined in
claim 1, said member further comprising an elastomer controllably deformable between a first position in which said elastomer is within said intense evanescent wave region and a second position in which said elastomer is not within said intense evanescent wave region.
25. A method of making a reflective display, said method comprising:
(a) partially embedding a plurality of approximately spherical high refractive index beads in one side of an elastomeric substrate;
(b) removing portions of said beads which are not embedded in said substrate to produce a plurality of approximately hemispherical high refractive index hemi-beads embedded in said substrate, said hemi-beads having substantially flat, substantially coplanar faces;
(c) transparently adhering said hemi-bead coplanar faces to a transparent substrate; and,
(d) removing said elastomeric substrate.
26. A method as defined in
claim 25, wherein said partially embedding further comprises distributing said plurality of approximately spherical beads over said side of said elastomeric substrate and applying a predetermined uniform pressure to said approximately spherical beads to embed approximately one-half of substantially each one of said approximately spherical beads in said side of said elastomeric substrate.
27. A method as defined in
claim 25, wherein said removing portions of said beads further comprises abrading said portions of said beads which are not embedded in said substrate by reciprocation against a flat optical polishing surface.
28. A method as defined in
claim 25, wherein said adhering further comprises transparent adhesive bonding.
29. A method as defined in
claim 25, wherein said adhering further comprises transparent adhesive bonding with a transparent spin-coated ultra-violet cured epoxy.
30. A method as defined in
claim 25, wherein said removing said elastomeric substrate further comprises peeling said elastomeric substrate away from said hemi-beads.
31. A method as defined in
claim 25, wherein said removing said elastomeric substrate further comprises dissolving said elastomeric substrate in a solvent.
32. An image display method, comprising:
(a) forming an approximately hemispherical transparent hemi-bead, selectively different from a national perfect hemisphere, the hemi-beads having a refractive index η1; and,
(b) selectably moving a member into an intense evanescent wave region at an inwardly convex side of said hemi-bead to selectably frustrate substantial total internal reflection of light rays at said inwardly convex side of said hemi-bead.
33. An image display method as defined in
claim 32, wherein said forming further comprises reducing below a predefined value an angle ε between:
(i) a first surface normal at substantially any selected point on said hemi-bead;
(ii) a second surface normal at a notional point on a notional perfect hemisphere superimposed on said hemi-bead;
said notional perfect hemisphere and said hemi-bead having a substantially equal size, said notional point being the point on said notional perfect hemisphere which is closest to said selected point.
34. An image display method as defined in
claim 32, wherein said forming further comprises embedding an approximately hemispherical portion of an approximately spherical member in a transparent sheet.
35. An image display method as defined in
claim 32, further comprising applying an outward side of said hemi-bead to an inward surface of a transparent sheet having a refractive index η2.
36. An image display method as defined in
claim 34, wherein η1≈η2.
37. An image display method as defined in
claim 34, further comprising forming said transparent sheet as a nano-composite structure of high refractive index particles suspended in a polymer.
38. An image display method as defined in
claim 32, further comprising forming a substantially coplanar plurality of said hemi-beads and minimizing gaps between outwardmost portions of adjacent ones of said hemi-beads.
39. An image display method as defined in
claim 38, further comprising:
(a) spacing a sheet inwardly from said hemi-beads to define a reservoir between said hemi-beads and said sheet;
(b) providing an electrophoresis medium within said reservoir, said medium having a refractive index η3;
(c) providing said member within said medium;
wherein:
(i) said selectably moving further comprises applying a voltage across said medium to selectably, electrophoretically move said member into or out of said intense evanescent wave region; and,
(ii) η3 is sufficiently smaller than η1 and η2 that most light rays passing through said hemi-beads are totally internally reflected at said inwardly convex side of said hemi-beads in the absence of said applied voltage.
40. An image display method as defined in
claim 39, further comprising:
(a) forming a first electrode on said inwardly convex side of said hemi-beads;
(b) forming a second electrode on an outward side of said sheet; and,
(c) applying said voltage between said electrodes.
41. An image display method as defined in
claim 39, further comprising providing said member as a plurality of light absorptive particles suspended in said medium.
42. An image display method as defined in
claim 39, further comprising providing said medium as a perfluorinated hydrocarbon liquid.
43. An image display method as defined in
claim 39, wherein η1≈1.92 and η2≈1.27.
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EP03704144A EP1483620A1 (en) | 2002-03-04 | 2003-02-26 | Wide viewing angle reflective display |
PCT/CA2003/000281 WO2003075085A1 (en) | 2002-03-04 | 2003-02-26 | Wide viewing angle reflective display |
CA2474384A CA2474384C (en) | 2002-03-04 | 2003-02-26 | Wide viewing angle reflective display |
CNB038049864A CN100388112C (en) | 2002-03-04 | 2003-02-26 | Wide Viewing Angle Reflective Display |
JP2003573487A JP4113843B2 (en) | 2002-03-04 | 2003-02-26 | Wide viewing angle reflective display |
AU2003206595A AU2003206595A1 (en) | 2002-03-04 | 2003-02-26 | Wide viewing angle reflective display |
KR1020047013204A KR100622154B1 (en) | 2002-03-04 | 2003-02-26 | Reflective display with wide viewing angle |
US10/671,570 US6885496B2 (en) | 2002-03-04 | 2003-09-29 | Wide viewing angle reflective display |
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Also Published As
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JP4113843B2 (en) | 2008-07-09 |
US20030165016A1 (en) | 2003-09-04 |
CN1639625A (en) | 2005-07-13 |
EP1483620A1 (en) | 2004-12-08 |
CA2474384C (en) | 2010-08-10 |
AU2003206595A1 (en) | 2003-09-16 |
WO2003075085A1 (en) | 2003-09-12 |
CA2474384A1 (en) | 2003-09-12 |
US6885496B2 (en) | 2005-04-26 |
KR100622154B1 (en) | 2006-09-18 |
US20040174584A1 (en) | 2004-09-09 |
KR20050002833A (en) | 2005-01-10 |
JP2005519329A (en) | 2005-06-30 |
CN100388112C (en) | 2008-05-14 |
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