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WO2015062252A1 - Solid led lamp bulb - Google Patents

  • ️Thu May 07 2015

WO2015062252A1 - Solid led lamp bulb - Google Patents

Solid led lamp bulb Download PDF

Info

Publication number
WO2015062252A1
WO2015062252A1 PCT/CN2014/078166 CN2014078166W WO2015062252A1 WO 2015062252 A1 WO2015062252 A1 WO 2015062252A1 CN 2014078166 W CN2014078166 W CN 2014078166W WO 2015062252 A1 WO2015062252 A1 WO 2015062252A1 Authority
WO
WIPO (PCT)
Prior art keywords
led light
bulb
heat
solid
light source
Prior art date
2013-10-31
Application number
PCT/CN2014/078166
Other languages
French (fr)
Chinese (zh)
Inventor
张夙敏
Original Assignee
深圳市中电照明股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
2013-10-31
Filing date
2014-05-22
Publication date
2015-05-07
2014-05-22 Application filed by 深圳市中电照明股份有限公司 filed Critical 深圳市中电照明股份有限公司
2015-05-07 Publication of WO2015062252A1 publication Critical patent/WO2015062252A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • F21V3/04Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings
    • F21V3/06Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material
    • F21V3/062Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material the material being plastics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/232Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/71Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks using a combination of separate elements interconnected by heat-conducting means, e.g. with heat pipes or thermally conductive bars between separate heat-sink elements
    • F21V29/713Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks using a combination of separate elements interconnected by heat-conducting means, e.g. with heat pipes or thermally conductive bars between separate heat-sink elements in direct thermal and mechanical contact of each other to form a single system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • F21V3/02Globes; Bowls; Cover glasses characterised by the shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2121/00Use or application of lighting devices or systems for decorative purposes, not provided for in codes F21W2102/00 – F21W2107/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2107/00Light sources with three-dimensionally disposed light-generating elements
    • F21Y2107/40Light sources with three-dimensionally disposed light-generating elements on the sides of polyhedrons, e.g. cubes or pyramids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present invention relates to an LED light bulb.
  • LEDs have been widely used in lighting sources for lighting because of their advantages of energy saving, high luminous efficiency, long life, and fast startup.
  • people are pursuing the consistency of LED bulbs and traditional tungsten bulbs. This is because the appearance of the lamp head is required to be a fully transparent outer casing. The dimensions are the same, and the brightness is required to be completely luminous.
  • a tungsten filament bulb it is required to have a variety of possible forms such as clear or frosted or opalescent on the bulb.
  • the performance is obviously different in life.
  • the LED bulb requires more than 10,000 hours, which makes the heat dissipation of the LED bulb extremely important.
  • the existing all-transmission bulb has no radiator, the heat can only be emitted through the lamp cap, so it is usually designed.
  • the power is small, and the luminous flux generally does not exceed 300 lumens.
  • an LED bulb filled with a transparent liquid in a transparent bulb has been appeared, so that the LED is entirely immersed in the liquid to increase heat dissipation, but the process is extremely difficult to produce. Large, it is easy to leak when used. Once it leaks, the bulb can not be used continuously and does not have anti-drop performance.
  • the technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and to provide a solid light-emitting LED lamp with good heat dissipation effect, beautiful appearance, and good drop resistance.
  • the technical solution adopted by the present invention is as follows:
  • the present invention comprises a lamp cap, a bulb shell, a heat dissipating bracket, and an LED light source, wherein the bulb shell is a solid heat conducting translucent body, and a tail portion of the bulb shell is connected with the lamp cap.
  • An accommodating cavity is disposed in the blister, the shape and the size of the accommodating cavity are matched with the heat dissipating bracket, and the inner wall of the accommodating cavity is in close contact with the heat dissipating bracket, and the LED light source is generated.
  • the heat is transmitted to the bubble housing through the heat dissipation bracket, and the LED light source is fixed to an upper portion of the heat dissipation bracket and transfers heat to the heat dissipation bracket, and a lower portion of the heat dissipation bracket is coupled to the lamp holder Close contact and conduct heat.
  • the upper portion of the heat dissipating bracket is a polyhedron, and the LED light source is fixed on each of the circumferential faces of the polyhedron, and is illuminated toward the periphery with respect to each of the circumferential faces of the polyhedron.
  • the LED light source is further fixed on a top surface of the polyhedron, and emits light with a top surface of the polyhedron as a reference surface.
  • the heat dissipation bracket is made of metal or heat conductive ceramic or heat conductive plastic.
  • the shape of the heat dissipating bracket is curved or pyramidal or cylindrical or prismatic.
  • the solid LED bulb has the same shape and size as the incandescent lamp of the same specification.
  • the LED light source is located at a center of illumination of the blister.
  • the blister is molded by injection molding using silica gel or soft PVC.
  • the blister has a pear shape or a spherical shape or a candle shape.
  • the lamp head is of the type E27 or E26 or E14 or E12 or GU10 or GU5.3 or B22.
  • the present invention has the following advantages: Since the present invention includes a lamp cap, a bulb shell, a heat dissipating bracket, and an LED light source, the bulb shell is a solid heat conductive translucent body, and a tail portion of the bulb shell is connected to the lamp cap.
  • An accommodating cavity is disposed in the blister housing, and the accommodating cavity is shaped and sized to be in contact with the heat dissipating bracket.
  • the inner wall of the accommodating cavity is in close contact with the heat dissipating bracket, and the LED light source generates Heat is radiated to the bubble housing through the heat dissipation bracket, and the LED light source is fixed to an upper portion of the heat dissipation bracket and transfers heat to the heat dissipation bracket, and a lower portion of the heat dissipation bracket is closely related to the lamp holder Contacting the connection and conducting heat conduction; the invention adopts the LED light source to replace the tungsten wire of the traditional incandescent light bulb, and uses the heat dissipation bracket to replace the tungsten wire bracket of the traditional incandescent light bulb, and at the same time, the heat dissipation bracket also serves as a heat dissipation device for the LED.
  • the volume and shape of the present invention are completely identical to those of ordinary incandescent light bulbs, and the internal structure of the present invention also looks from the outside.
  • the invention is basically consistent with the ordinary incandescent light bulb; the invention solves the heat dissipation problem of the all-transmission light bulb, and the heat dissipation of the all-transmission light bulb is poor because the LED is sealed in the bulb, no air flows, and the heat of the air itself Poorly, the blister shell of the present invention is a solid heat-transmissive light-transmitting body, which is a solid light-transmitting material, and the heat-conducting property thereof is greatly improved, and the disadvantages such as inconvenient production of the heat-conductive liquid, easy breakage and leakage, etc.
  • the present invention is a cooling effect, appearance, total light transmittance drop resistance good performance solid LED bulbs.
  • FIG. 1 is a schematic view showing the overall structure of an embodiment of the present invention
  • Figure 2 is a schematic exploded view of the embodiment of the present invention.
  • Figure 3 is a side exploded view of the embodiment of the present invention.
  • Figure 4 is a side view showing the structure of the embodiment of the present invention.
  • Figure 5 is a side view showing the structure of the embodiment of the present invention.
  • Figure 6 is a side view showing the structure of the embodiment of the present invention.
  • Fig. 7 is a schematic side view showing the structure of the embodiment of the present invention.
  • the solid LED bulb of this embodiment includes a lamp cap 1, a bulb shell 2, and a bulb.
  • the thermal bracket 3 and the LED light source 4 are of the type E14
  • the bulb shell 2 is a solid heat-transmissive light-transmitting body
  • the tail portion of the bulb shell 2 is connected to the lamp cap 1, the solid LED
  • the bulb has the same shape and size as the incandescent lamp of the same specification.
  • the shape of the bulb 2 is identical to the shape and size of the existing incandescent bulb, and can be directly used instead.
  • the accommodating cavity 2 is provided with a accommodating cavity 20, and the shape and size of the accommodating cavity 20 are matched with the heat dissipating bracket 3, and the LED light source 4 is located at the illuminating center of the blister casing 2, so that the illuminating
  • the method is the same as the ordinary tungsten light bulb, so the illuminating effect is basically the same as that of the ordinary incandescent light bulb. It is convenient to replace the existing incandescent light bulb installed in various luminaires.
  • the blister 2 is molded by soft PVC.
  • brackets 3 are in close contact with each other, the LED Heat generated by the source 4 is conducted to the blister casing 2 for heat dissipation by the heat dissipation bracket 3, and the LED light source 4 is fixed to an upper portion of the heat dissipation bracket 3 and transfers heat to the heat dissipation bracket 3, the heat dissipation
  • the lower portion of the bracket 3 is in close contact with the lamp cap 1 and conducts heat, which is beneficial to transfer heat generated when the LED light source 4 emits light to the lamp cap 1, and then conduct heat to the lamp holder through the lamp cap 1.
  • the heat dissipation bracket 3 has a cylindrical shape, and the upper portion of the heat dissipation bracket 3 is a regular tetrahedron.
  • the upper portion of the heat dissipation bracket 3 may also be other polyhedrons or other shapes.
  • the LED light source 4 is fixed.
  • the LED light source 4 is further fixed on the top surface of the polyhedron and on the top surface of the polyhedron on each of the circumferential faces of the polyhedron and on the circumferential direction of the polyhedron.
  • the surface is the reference surface illumination, so that the invention emits light in all directions of the circumferential direction and the top surface like a conventional incandescent light bulb, that is, the illumination method of the present invention is the same as that of an ordinary incandescent light bulb, and therefore the LED is used.
  • the illuminating effect is not much different from that of the incandescent bulb and the fluorescent bulb, which can fully achieve the illuminating effect of the luminaire design, and the decorative performance is good, which is beneficial to the incandescent bulb and the fluorescent lamp.
  • the replacement of the bulbs, and the LED light source 4 of the present invention are disposed on the circumferential faces of the polyhedron, so that the LEDs do not overlap on the illumination path, so that the LEDs do not interfere with each other and refract and reflect when illuminated. , improved light transmittance, good luminous effect,
  • the heat-dissipating bracket 3 is made of aluminum, has a good appearance, and has good thermal conductivity. Of course, it can also be made of other metals.
  • Embodiment 2 As shown in FIG. 4, the difference between the solid LED bulb of this embodiment and the first embodiment is:
  • the shape of the blister 2 is a candle shape with a tail, and the existing The pull-tail candle bulb has the same shape.
  • Embodiment 3 As shown in FIG. 5, the difference between the solid LED bulb of this embodiment and the first embodiment is:
  • the blister 2 is formed by injection molding using transparent silica gel, and can be seen from the outside.
  • the inner heat dissipation bracket 3 and the LED light source 4 are similar to the appearance effect of the existing incandescent light transparent bulb, and the shape of the bulb shell 2 is spherical, which is consistent with the model G45 of the incandescent bulb shell.
  • the model of the lamp cap 1 is E27, and the heat dissipating bracket 3 has a curved shape, which is similar to a lighthouse shape, has a beautiful appearance and a good appearance effect.
  • Embodiment 4 As shown in FIG. 6, the difference between the solid LED bulb of this embodiment and the third embodiment is: In the embodiment, the shape of the bulb shell 2 is pear-shaped, and the model A17 of the incandescent bulb shell In agreement, the main body of the heat dissipating bracket 3 has a curved shape, and the bottom portion is further provided with a circular table, and the heat dissipating bracket 3 is made of heat conductive ceramic.
  • Embodiment 5 As shown in FIG.
  • the difference between the solid LED bulb of this embodiment and the third embodiment is as follows:
  • the shape of the bulb shell 2 is a candle shape, which is consistent with the model C35 of the incandescent bulb shell, and the heat dissipating bracket 3 is made of a heat conductive plastic.
  • the remaining features of this embodiment are the same as those of the third embodiment.
  • the above embodiments are merely illustrative and are not intended to limit the scope of the invention.
  • the type of the lamp holder 1 can also be E26 or E12 or GU10 or other models such as GU5.3 or B22.
  • the blister can 2 can also be made of other light-transmitting materials, and the shape of the heat-dissipating bracket 3 can also be Other shapes such as a pyramid shape or a prism shape, the heat dissipation bracket 3 of the above various shapes is similar to the tungsten wire bracket of the conventional incandescent light bulb, and at the same time, as a heat sink, the appearance is not surprising.
  • the invention realizes the production of the blister casing 2 in a solid state by means of injection molding, and if the blister casing 2 itself has better elasticity, it can firmly suck the heat dissipating bracket 3 by shrinkage, and prevent damage. More capable, and can even bounce on the ground like table tennis.
  • the LED light source 4 is used to replace the tungsten wire of the traditional incandescent light bulb
  • the heat sink bracket 3 is used to replace the tungsten wire bracket of the traditional incandescent light bulb.
  • the heat dissipation bracket 3 also serves as a heat sink of the LED, and the appearance is It does not appear abrupt, so the volume and shape of the present invention are completely identical to that of an ordinary incandescent light bulb, and the internal structure of the present invention is also substantially identical from the outside as compared with an ordinary incandescent light bulb; the present invention solves the problem of a fully transparent light bulb
  • the problem of heat dissipation is that the heat dissipation of the all-transmission bulb is poor because the LED is sealed in the bulb, no air flows, and the heat of the air itself is poor.
  • the bulb 2 of the present invention is a solid heat-transmissive light-transmitting body.
  • the power and luminous flux can be greatly improved, and the LED bulb of the invention can completely replace the traditional incandescent light bulb, thereby achieving energy saving effect; It is a solid light bulb with good heat dissipation, beautiful appearance and good anti-drop performance.
  • the invention can be widely applied to the field of LED light sources.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

An all-transparent solid LED lamp bulb comprises a lamp holder (1), a bulb shell (2), a radiating support (3) and an LED light source (4). The bulb shell (2) is a solid heat-conducting light-transmitting body, and the tail of the bulb shell (2) is connected with the lamp holder (1). A containing cavity (20) is formed in the bulb shell (2), and the shape and the size of the containing cavity (20) are matched with those of the radiating support (3). The inner wall of the containing cavity (20) closely contacts with the radiating support (3), and heat generated by the LED light source (4) is conducted to the bulb shell (2) through the radiating support (3) for radiating. The LED light source (4) is fixed on the upper portion of the radiating support (3) and transfers the heat to the radiating support (3), and the lower portion of the radiating support (3) is closely connected with the lamp holder (1) in a contacting manner to conduct the heat. The solid LED lamp bulb can be widely applied to the field of LED light sources, and has the characters of good radiating effect, attractive appearance, and good drop resistance.

Description

一种实心 LED灯泡  A solid LED bulb

技术领域  Technical field

本发明涉及一种 LED灯泡。  The present invention relates to an LED light bulb.

背景技术 Background technique

目前在照明领域, LED因具有节能、 高光效、 长寿命、 启动快等优点, 已经越来越广泛应用到光源中作为照明之用。 在光源中, 一些众所周知的原 因, 人们都在追求 LED灯泡和传统钨丝灯泡的一致性, 这表现在外观上要求 灯头是全透光外壳, 外形尺寸要一致, 表现在亮度上要求光通量能够完全替 代钨丝灯泡, 表现在泡壳上要求有透明或磨砂或乳白等多种可能的形式。 但 表现在寿命上就明显不同, LED灯泡要求上万小时以上,这就使得 LED灯泡 的散热极为重要, 由于现有的全透光灯泡没有散热器, 热量只能通过灯头散 发出来, 所以通常设计的功率较小, 光通量一般不超过 300流明。 为了满足 更高功率更大亮度的全透明灯泡的要求, 目前出现了一种在透明泡壳内加满 透明液体的 LED灯泡, 使 LED整个浸入液体里以增加散热, 但是这种工艺 生产难度极大, 使用时也容易漏液, 一旦漏液, 则灯泡报废无法继续使用, 而且不具有抗跌落性能。  At present, in the field of lighting, LEDs have been widely used in lighting sources for lighting because of their advantages of energy saving, high luminous efficiency, long life, and fast startup. In the light source, for some well-known reasons, people are pursuing the consistency of LED bulbs and traditional tungsten bulbs. This is because the appearance of the lamp head is required to be a fully transparent outer casing. The dimensions are the same, and the brightness is required to be completely luminous. Instead of a tungsten filament bulb, it is required to have a variety of possible forms such as clear or frosted or opalescent on the bulb. However, the performance is obviously different in life. The LED bulb requires more than 10,000 hours, which makes the heat dissipation of the LED bulb extremely important. Since the existing all-transmission bulb has no radiator, the heat can only be emitted through the lamp cap, so it is usually designed. The power is small, and the luminous flux generally does not exceed 300 lumens. In order to meet the requirements of a full-transparent light bulb with higher power and greater brightness, an LED bulb filled with a transparent liquid in a transparent bulb has been appeared, so that the LED is entirely immersed in the liquid to increase heat dissipation, but the process is extremely difficult to produce. Large, it is easy to leak when used. Once it leaks, the bulb can not be used continuously and does not have anti-drop performance.

发明内容 本发明所要解决的技术问题是克服现有技术的不足, 提供一种散热效果 好、 外形美观、 抗跌落性能好的全透光的实心 LED灯泡。 本发明所采用的技术方案是: 本发明包括灯头、泡壳体、散热支架、 LED 光源, 所述泡壳体为实心导热透光体, 所述泡壳体的尾部与所述灯头相连接, 所述泡壳体内设有容置腔,所述容置腔的形状及大小与所述散热支架相适配, 所述容置腔的内壁与所述散热支架相紧密接触,所述 LED光源产生的热量通 过所述散热支架传导到所述泡壳体进行散热,所述 LED光源固定于所述散热 支架的上部并将热量传递给所述散热支架, 所述散热支架的下部与所述灯头 相紧密接触连接并进行导热。 SUMMARY OF THE INVENTION The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and to provide a solid light-emitting LED lamp with good heat dissipation effect, beautiful appearance, and good drop resistance. The technical solution adopted by the present invention is as follows: The present invention comprises a lamp cap, a bulb shell, a heat dissipating bracket, and an LED light source, wherein the bulb shell is a solid heat conducting translucent body, and a tail portion of the bulb shell is connected with the lamp cap. An accommodating cavity is disposed in the blister, the shape and the size of the accommodating cavity are matched with the heat dissipating bracket, and the inner wall of the accommodating cavity is in close contact with the heat dissipating bracket, and the LED light source is generated. The heat is transmitted to the bubble housing through the heat dissipation bracket, and the LED light source is fixed to an upper portion of the heat dissipation bracket and transfers heat to the heat dissipation bracket, and a lower portion of the heat dissipation bracket is coupled to the lamp holder Close contact and conduct heat.

所述散热支架的上部为多面体,所述 LED光源固定在所述多面体的周向 各个面上, 并以所述多面体的周向各个面为基准面向四周发光。  The upper portion of the heat dissipating bracket is a polyhedron, and the LED light source is fixed on each of the circumferential faces of the polyhedron, and is illuminated toward the periphery with respect to each of the circumferential faces of the polyhedron.

所述 LED光源还固定在所述多面体的顶面上,并以所述多面体的顶面为 基准面发光。  The LED light source is further fixed on a top surface of the polyhedron, and emits light with a top surface of the polyhedron as a reference surface.

所述散热支架采用金属或导热陶瓷或导热塑料制成。  The heat dissipation bracket is made of metal or heat conductive ceramic or heat conductive plastic.

所述散热支架的外形呈曲锥形或棱锥形或圆柱形或棱柱形。  The shape of the heat dissipating bracket is curved or pyramidal or cylindrical or prismatic.

所述实心 LED灯泡与同规格的白炽灯的外形及大小一致。  The solid LED bulb has the same shape and size as the incandescent lamp of the same specification.

所述 LED光源位于所述泡壳体的发光中心。  The LED light source is located at a center of illumination of the blister.

所述泡壳体采用硅胶或软性 PVC通过注塑成型。  The blister is molded by injection molding using silica gel or soft PVC.

所述泡壳体的外形呈梨形或球形或蜡烛形。  The blister has a pear shape or a spherical shape or a candle shape.

所述灯头的型号为 E27或 E26或 E14或 E12或 GU10或 GU5.3或 B22。 本发明的有益效果是: 由于本发明包括灯头、 泡壳体、 散热支架、 LED 光源, 所述泡壳体为实心导热透光体, 所述泡壳体的尾部与所述灯头相连接, 所述泡壳体内设有容置腔,所述容置腔的形状及大小与所述散热支架相适配, 所述容置腔的内壁与所述散热支架相紧密接触,所述 LED光源产生的热量通 过所述散热支架传导到所述泡壳体进行散热,所述 LED光源固定于所述散热 支架的上部并将热量传递给所述散热支架, 所述散热支架的下部与所述灯头 相紧密接触连接并进行导热;本发明采用所述 LED光源取代传统白炽灯灯泡 的钨丝, 采用所述散热支架取代传统白炽灯灯泡的钨丝支架, 同时, 所述散 热支架还作为 LED的散热装置, 外观上并不显得突兀, 因此本发明的体积和 外形与普通白炽灯灯泡相比完全一致, 且本发明的内部结构从外部看起来也 与普通白炽灯灯泡相比基本一致; 本发明解决了全透光灯泡的散热问题, 全 透光灯泡之所以散热差, 是因为 LED被密封在泡壳内, 没有空气流动, 而空 气本身的导热很差, 本发明的所述泡壳体为实心导热透光体, 是一种固体透 光物质, 其导热性能大大提高, 克服了现有的导热液体不方便生产、 易破损 漏液等弊端, 即使所述泡壳体破裂也不影响所述 LED光源发光, 不至于使灯 泡报废, 而且生产方便, 只要把所述泡壳体和所述散热支架紧配合装入即可, 这样所述 LED光源产生的热量可以通过所述散热支架传导到所述泡壳体进行 散热; 经实际测试,本发明的实心 LED灯泡的重量与现有的普通全泡壳 LED 灯泡的基本一致, 由于散热效果更好, 本发明的功率和光通量则可以大幅提 高, 本发明的 LED灯泡可完全替代传统的白炽灯灯泡, 起到节能效果; 综上 所述, 本发明是一种散热效果好、 外形美观、 抗跌落性能好的全透光的实心 LED灯泡。 The lamp head is of the type E27 or E26 or E14 or E12 or GU10 or GU5.3 or B22. The present invention has the following advantages: Since the present invention includes a lamp cap, a bulb shell, a heat dissipating bracket, and an LED light source, the bulb shell is a solid heat conductive translucent body, and a tail portion of the bulb shell is connected to the lamp cap. An accommodating cavity is disposed in the blister housing, and the accommodating cavity is shaped and sized to be in contact with the heat dissipating bracket. The inner wall of the accommodating cavity is in close contact with the heat dissipating bracket, and the LED light source generates Heat is radiated to the bubble housing through the heat dissipation bracket, and the LED light source is fixed to an upper portion of the heat dissipation bracket and transfers heat to the heat dissipation bracket, and a lower portion of the heat dissipation bracket is closely related to the lamp holder Contacting the connection and conducting heat conduction; the invention adopts the LED light source to replace the tungsten wire of the traditional incandescent light bulb, and uses the heat dissipation bracket to replace the tungsten wire bracket of the traditional incandescent light bulb, and at the same time, the heat dissipation bracket also serves as a heat dissipation device for the LED. It does not look awkward in appearance, so the volume and shape of the present invention are completely identical to those of ordinary incandescent light bulbs, and the internal structure of the present invention also looks from the outside. The invention is basically consistent with the ordinary incandescent light bulb; the invention solves the heat dissipation problem of the all-transmission light bulb, and the heat dissipation of the all-transmission light bulb is poor because the LED is sealed in the bulb, no air flows, and the heat of the air itself Poorly, the blister shell of the present invention is a solid heat-transmissive light-transmitting body, which is a solid light-transmitting material, and the heat-conducting property thereof is greatly improved, and the disadvantages such as inconvenient production of the heat-conductive liquid, easy breakage and leakage, etc. are overcome. Even if the blister is broken, the LED light source is not affected, the bulb is not scrapped, and the production is convenient, as long as the blister and the heat sink are tightly fitted, such that the LED light source The generated heat can be conducted to the blister through the heat dissipation bracket for heat dissipation; the actual weight of the solid LED bulb of the present invention is substantially the same as that of the existing conventional full blister LED bulb, and the heat dissipation effect is better. The power and luminous flux of the invention can be greatly improved, and the LED bulb of the invention can completely replace the traditional incandescent light bulb, thereby saving energy; Above, the present invention is a cooling effect, appearance, total light transmittance drop resistance good performance solid LED bulbs.

附图说明 图 1是本发明实施例 的整体结构示意图; BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a schematic view showing the overall structure of an embodiment of the present invention;

图 2是本发明实施例 的分解结构示意图;  Figure 2 is a schematic exploded view of the embodiment of the present invention;

图 3是本发明实施例 的侧面分解结构示意图;  Figure 3 is a side exploded view of the embodiment of the present invention;

图 4是本发明实施例 的侧面结构示意图;  Figure 4 is a side view showing the structure of the embodiment of the present invention;

图 5是本发明实施例 的侧面结构示意图;  Figure 5 is a side view showing the structure of the embodiment of the present invention;

图 6是本发明实施例 的侧面结构示意图;  Figure 6 is a side view showing the structure of the embodiment of the present invention;

图 7是本发明实施例 的侧面结构示意图。  Fig. 7 is a schematic side view showing the structure of the embodiment of the present invention.

具体实施方式 实施例一: 如图 1〜图 3所示, 本实施例的实心 LED灯泡包括灯头 1、泡壳体 2、散 热支架 3、 LED光源 4, 所述灯头 1的型号为 E14, 所述泡壳体 2为实心导热 透光体, 所述泡壳体 2的尾部与所述灯头 1相连接, 所述实心 LED灯泡与同 规格的白炽灯的外形及大小一致, 本实施例中, 所述泡壳体 2的外形蜡烛形, 与现有的白炽灯蜡烛泡的外形及大小一致, 可以直接替代使用, 所述泡壳体 2内设有容置腔 20, 所述容置腔 20的形状及大小与所述散热支架 3相适配, 所述 LED光源 4位于所述泡壳体 2的发光中心,使得发光方式和普通的钨丝 灯泡一样都属于中心发光, 因此发光效果和普通白炽灯灯泡基本一致, 利于 替换现有白炽灯灯泡安装于各种灯具中,所述泡壳体 2采用软性 PVC通过注 塑成型,其不透明,从外面看不到内部的所述散热支架 3及所述 LED光源 4, 类似于现有的白炽灯磨砂泡壳的外观效果,所述容置腔 20的内壁与所述散热 支架 3相紧密接触,所述 LED光源 4产生的热量通过所述散热支架 3传导到 所述泡壳体 2进行散热,所述 LED光源 4固定于所述散热支架 3的上部并将 热量传递给所述散热支架 3, 所述散热支架 3的下部与所述灯头 1相紧密接 触连接并进行导热,有利于把所述 LED光源 4发光时产生的热量传到所述灯 头 1上, 再通过所述灯头 1将热量传导到灯座上进行散热; 所述散热支架 3 的外形呈圆柱形, 所述散热支架 3 的上部为正四面体, 当然所述散热支架 3 的上部也可以为其他多面体或者其他形状,所述 LED光源 4固定在所述多面 体的周向各个面上, 并以所述多面体的周向各个面为基准面向四周发光, 所 述 LED光源 4还固定在所述多面体的顶面上,并以所述多面体的顶面为基准 面发光, 使得本发明如传统的白炽灯灯泡一样向周向和顶面各个方向发光, 即本发明的发光方式与普通的白炽灯灯泡相同, 因此在使用 LED灯泡替换白 炽灯灯泡和荧光灯灯泡并将其放入灯具后, 发光效果与白炽灯灯泡和荧光灯 灯泡差异不大, 完全能够达到灯具设计的发光效果, 装饰性能好, 有利于对 白炽灯灯泡和荧光灯灯泡的替换, 而且, 本发明的所述 LED光源 4布置于所 述多面体的周向各个面上, 不会使 LED在发光路径上发生叠加, 因此 LED 发光时不会互相干扰而发生折射和反射, 提高了光通性, 发光效果好, 所述 散热支架 3采用铝材制成, 外观好, 且导热性能好, 当然也可以采用其它金 属制成。 实施例二: 如图 4所示, 本实施例的实心 LED灯泡与实施例一的区别特征在于: 本 实施例中, 所述泡壳体 2的外形呈带拉尾的蜡烛形, 与现有的拉尾蜡烛灯泡 外形一致。 本实施例的其余特征同实施例一。 实施例三: 如图 5所示, 本实施例的实心 LED灯泡与实施例一的区别特征在于: 本 实施例中, 所述泡壳体 2采用透明硅胶通过注塑成型, 从外面即可看到内部 的所述散热支架 3及所述 LED光源 4, 类似于现有的白炽灯透明泡壳的外观 效果, 所述泡壳体 2的外形呈球形, 与白炽灯泡壳的型号 G45相一致, 所述 灯头 1的型号为 E27, 所述散热支架 3的外形呈曲锥形, 类似于灯塔状, 造 型美观, 外观效果好。 本实施例的其余特征同实施例一。 实施例四: 如图 6所示, 本实施例的实心 LED灯泡与实施例三的区别特征在于: 本 实施例中, 所述泡壳体 2的外形呈梨形, 与白炽灯泡壳的型号 A17相一致, 所述散热支架 3 的主体外形呈曲锥形, 底部还设有一圆台, 所述散热支架 3 采用导热陶瓷制成。 本实施例的其余特征同实施例三。 实施例五: 如图 7所示, 本实施例的实心 LED灯泡与实施例三的区别特征在于: 本 实施例中,所述泡壳体 2的外形呈蜡烛形,与白炽灯泡壳的型号 C35相一致, 所述散热支架 3采用导热塑料制成。 本实施例的其余特征同实施例三。 以上实施例仅为举例说明, 并非是对本发明保护范围的限制。 如所述灯 头 1的型号还可以为 E26或 E12或 GU10或 GU5.3或 B22等其他型号,所述 泡壳体 2也可以采用其他透光材料制造, 所述散热支架 3的外形还可以呈棱 锥形或棱柱形等其它形状, 上述各种造型的所述散热支架 3与传统白炽灯灯 泡的钨丝支架类似, 同时作为散热装置, 外观不会给人突兀感。 本发明采用注塑的方法实现了固态的所述泡壳体 2的生产, 如果所述泡 壳体 2本身具有弹性更好, 它可以靠收缩性牢牢吸紧所述散热支架 3, 而且 防止破损能力更强, 甚至可以象乒乓球一样在地上弹跳。 本发明采用所述 LED光源 4取代传统白炽灯灯泡的钨丝,采用所述散热 支架 3取代传统白炽灯灯泡的钨丝支架, 同时, 所述散热支架 3还作为 LED 的散热装置, 外观上并不显得突兀, 因此本发明的体积和外形与普通白炽灯 灯泡相比完全一致, 且本发明的内部结构从外部看起来也与普通白炽灯灯泡 相比基本一致; 本发明解决了全透光灯泡的散热问题, 全透光灯泡之所以散 热差,是因为 LED被密封在泡壳内,没有空气流动,而空气本身的导热很差, 本发明的所述泡壳体 2为实心导热透光体, 是一种固体透光物质, 其导热性 能大大提高, 克服了现有的导热液体不方便生产、 易破损漏液等弊端, 即使 所述泡壳体破裂也不影响所述 LED光源发光, 不至于使灯泡报废, 而且生产 方便, 只要把所述泡壳体和所述散热支架紧配合装入即可, 这样所述 LED光 源产生的热量可以通过所述散热支架传导到所述泡壳体进行散热; 经实际测 试, 本发明的实心 LED灯泡的重量与现有的普通全泡壳 LED灯泡的基本一 致, 由于散热效果更好, 本发明的功率和光通量则可以大幅提高, 本发明的 LED灯泡可完全替代传统的白炽灯灯泡, 起到节能效果; 综上所述, 本发明 是一种散热效果好、 外形美观、 抗跌落性能好的全透光的实心 LED灯泡。 本发明可广泛应用于 LED光源领域。 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiment 1 As shown in FIG. 1 to FIG. 3, the solid LED bulb of this embodiment includes a lamp cap 1, a bulb shell 2, and a bulb. The thermal bracket 3 and the LED light source 4 are of the type E14, the bulb shell 2 is a solid heat-transmissive light-transmitting body, and the tail portion of the bulb shell 2 is connected to the lamp cap 1, the solid LED The bulb has the same shape and size as the incandescent lamp of the same specification. In this embodiment, the shape of the bulb 2 is identical to the shape and size of the existing incandescent bulb, and can be directly used instead. The accommodating cavity 2 is provided with a accommodating cavity 20, and the shape and size of the accommodating cavity 20 are matched with the heat dissipating bracket 3, and the LED light source 4 is located at the illuminating center of the blister casing 2, so that the illuminating The method is the same as the ordinary tungsten light bulb, so the illuminating effect is basically the same as that of the ordinary incandescent light bulb. It is convenient to replace the existing incandescent light bulb installed in various luminaires. The blister 2 is molded by soft PVC. Forming, opaque, the inner heat-dissipating bracket 3 and the LED light source 4 are not visible from the outside, similar to the appearance effect of the existing incandescent frosted bulb, the inner wall of the accommodating cavity 20 and the heat dissipation The brackets 3 are in close contact with each other, the LED Heat generated by the source 4 is conducted to the blister casing 2 for heat dissipation by the heat dissipation bracket 3, and the LED light source 4 is fixed to an upper portion of the heat dissipation bracket 3 and transfers heat to the heat dissipation bracket 3, the heat dissipation The lower portion of the bracket 3 is in close contact with the lamp cap 1 and conducts heat, which is beneficial to transfer heat generated when the LED light source 4 emits light to the lamp cap 1, and then conduct heat to the lamp holder through the lamp cap 1. The heat dissipation bracket 3 has a cylindrical shape, and the upper portion of the heat dissipation bracket 3 is a regular tetrahedron. The upper portion of the heat dissipation bracket 3 may also be other polyhedrons or other shapes. The LED light source 4 is fixed. The LED light source 4 is further fixed on the top surface of the polyhedron and on the top surface of the polyhedron on each of the circumferential faces of the polyhedron and on the circumferential direction of the polyhedron. The surface is the reference surface illumination, so that the invention emits light in all directions of the circumferential direction and the top surface like a conventional incandescent light bulb, that is, the illumination method of the present invention is the same as that of an ordinary incandescent light bulb, and therefore the LED is used. After replacing the incandescent bulb and the fluorescent bulb and putting them into the luminaire, the illuminating effect is not much different from that of the incandescent bulb and the fluorescent bulb, which can fully achieve the illuminating effect of the luminaire design, and the decorative performance is good, which is beneficial to the incandescent bulb and the fluorescent lamp. The replacement of the bulbs, and the LED light source 4 of the present invention are disposed on the circumferential faces of the polyhedron, so that the LEDs do not overlap on the illumination path, so that the LEDs do not interfere with each other and refract and reflect when illuminated. , improved light transmittance, good luminous effect, The heat-dissipating bracket 3 is made of aluminum, has a good appearance, and has good thermal conductivity. Of course, it can also be made of other metals. Embodiment 2: As shown in FIG. 4, the difference between the solid LED bulb of this embodiment and the first embodiment is: In the embodiment, the shape of the blister 2 is a candle shape with a tail, and the existing The pull-tail candle bulb has the same shape. The remaining features of this embodiment are the same as those of the first embodiment. Embodiment 3: As shown in FIG. 5, the difference between the solid LED bulb of this embodiment and the first embodiment is: In the embodiment, the blister 2 is formed by injection molding using transparent silica gel, and can be seen from the outside. The inner heat dissipation bracket 3 and the LED light source 4 are similar to the appearance effect of the existing incandescent light transparent bulb, and the shape of the bulb shell 2 is spherical, which is consistent with the model G45 of the incandescent bulb shell. The model of the lamp cap 1 is E27, and the heat dissipating bracket 3 has a curved shape, which is similar to a lighthouse shape, has a beautiful appearance and a good appearance effect. The remaining features of this embodiment are the same as those of the first embodiment. Embodiment 4: As shown in FIG. 6, the difference between the solid LED bulb of this embodiment and the third embodiment is: In the embodiment, the shape of the bulb shell 2 is pear-shaped, and the model A17 of the incandescent bulb shell In agreement, the main body of the heat dissipating bracket 3 has a curved shape, and the bottom portion is further provided with a circular table, and the heat dissipating bracket 3 is made of heat conductive ceramic. The remaining features of this embodiment are the same as those of the third embodiment. Embodiment 5: As shown in FIG. 7, the difference between the solid LED bulb of this embodiment and the third embodiment is as follows: In the embodiment, the shape of the bulb shell 2 is a candle shape, which is consistent with the model C35 of the incandescent bulb shell, and the heat dissipating bracket 3 is made of a heat conductive plastic. The remaining features of this embodiment are the same as those of the third embodiment. The above embodiments are merely illustrative and are not intended to limit the scope of the invention. The type of the lamp holder 1 can also be E26 or E12 or GU10 or other models such as GU5.3 or B22. The blister can 2 can also be made of other light-transmitting materials, and the shape of the heat-dissipating bracket 3 can also be Other shapes such as a pyramid shape or a prism shape, the heat dissipation bracket 3 of the above various shapes is similar to the tungsten wire bracket of the conventional incandescent light bulb, and at the same time, as a heat sink, the appearance is not surprising. The invention realizes the production of the blister casing 2 in a solid state by means of injection molding, and if the blister casing 2 itself has better elasticity, it can firmly suck the heat dissipating bracket 3 by shrinkage, and prevent damage. More capable, and can even bounce on the ground like table tennis. The LED light source 4 is used to replace the tungsten wire of the traditional incandescent light bulb, and the heat sink bracket 3 is used to replace the tungsten wire bracket of the traditional incandescent light bulb. Meanwhile, the heat dissipation bracket 3 also serves as a heat sink of the LED, and the appearance is It does not appear abrupt, so the volume and shape of the present invention are completely identical to that of an ordinary incandescent light bulb, and the internal structure of the present invention is also substantially identical from the outside as compared with an ordinary incandescent light bulb; the present invention solves the problem of a fully transparent light bulb The problem of heat dissipation is that the heat dissipation of the all-transmission bulb is poor because the LED is sealed in the bulb, no air flows, and the heat of the air itself is poor. The bulb 2 of the present invention is a solid heat-transmissive light-transmitting body. , is a solid light-transmitting material, which greatly improves the thermal conductivity, overcomes the disadvantages of the current heat-conducting liquid, such as inconvenient production, easy to break and leak, etc., even if the blister is broken, the LED light source is not affected, As for the lamp is scrapped, and the production is convenient, the blister casing and the heat dissipating bracket can be tightly fitted, so that the heat generated by the LED light source The heat dissipation bracket can be conducted to the blister for heat dissipation; the actual weight of the solid LED bulb of the present invention is substantially the same as that of the conventional full blister LED bulb, and the present invention is better because of the better heat dissipation effect. The power and luminous flux can be greatly improved, and the LED bulb of the invention can completely replace the traditional incandescent light bulb, thereby achieving energy saving effect; It is a solid light bulb with good heat dissipation, beautiful appearance and good anti-drop performance. The invention can be widely applied to the field of LED light sources.

Claims

权 利 要 求 书 Claims

、 一种实心 LED灯泡, 包括灯头 (1 )、 泡壳体 (2)、 散热支架 (3 )、 LED 光源 (4), 其特征在于: 所述泡壳体 (2 ) 为实心导热透光体, 所述泡壳 体 (2 ) 的尾部与所述灯头 (1 ) 相连接, 所述泡壳体 (2) 内设有容置腔A solid LED bulb comprising a lamp cap (1), a bulb shell (2), a heat dissipating bracket (3), and an LED light source (4), wherein: the bulb shell (2) is a solid heat conducting transparent body The tail of the blister casing (2) is connected to the lamp cap (1), and the blister casing (2) is provided with a accommodating cavity

(20), 所述容置腔(20) 的形状及大小与所述散热支架 (3 ) 相适配, 所 述容置腔(20) 的内壁与所述散热支架 (3 ) 相紧密接触, 所述 LED光源(20) The shape and the size of the accommodating cavity (20) are matched with the heat dissipating bracket (3), and the inner wall of the accommodating cavity (20) is in close contact with the heat dissipating bracket (3). The LED light source

(4) 产生的热量通过所述散热支架 (3 ) 传导到所述泡壳体 (2 ) 进行散 热, 所述 LED光源 (4) 固定于所述散热支架 (3 ) 的上部并将热量传递 给所述散热支架 (3 ), 所述散热支架 (3 ) 的下部与所述灯头 (1 )相紧密 接触连接并进行导热。 、 根据权利要求 1所述的实心 LED灯泡, 其特征在于: 所述散热支架 (3 ) 的上部为多面体,所述 LED光源(4 )固定在所述多面体的周向各个面上, 并以所述多面体的周向各个面为基准面向四周发光。 、 根据权利要求 2所述的实心 LED灯泡, 其特征在于: 所述 LED光源(4) 还固定在所述多面体的顶面上, 并以所述多面体的顶面为基准面发光。 、 根据权利要求 1所述的实心 LED灯泡, 其特征在于: 所述散热支架 (3 ) 采用金属或导热陶瓷或导热塑料制成。 、 根据权利要求 1所述的实心 LED灯泡, 其特征在于: 所述散热支架 (3 ) 的外形呈曲锥形或棱锥形或圆柱形或棱柱形。 、 根据权利要求 1所述的实心 LED灯泡, 其特征在于: 所述实心 LED灯泡 与同规格的白炽灯的外形及大小一致。 、 根据权利要求 1所述的实心 LED灯泡, 其特征在于: 所述 LED光源(4) 位于所述泡壳体 (2) 的发光中心。 、 根据权利要求 1所述的实心 LED灯泡, 其特征在于: 所述泡壳体(2)采 用硅胶或软性 PVC通过注塑成型。 、 根据权利要求 1所述的实心 LED灯泡, 其特征在于: 所述泡壳体(2) 的 外形呈梨形或球形或蜡烛形。 、 根据权利要求 1所述的实心 LED灯泡, 其特征在于: 所述灯头 (1 ) 的 型号为 E27或 E26或 E14或 E12或 GU10或 GU5.3或 B22。 (4) The generated heat is conducted to the blister casing (2) through the heat dissipating bracket (3) for heat dissipation, and the LED light source (4) is fixed to the upper portion of the heat dissipating bracket (3) and transfers heat to The heat dissipating bracket (3), the lower portion of the heat dissipating bracket (3) is in close contact with the lamp cap (1) and is thermally conductive. The solid LED light bulb according to claim 1, wherein: the upper portion of the heat dissipation bracket (3) is a polyhedron, and the LED light source (4) is fixed on each of the circumferential faces of the polyhedron, and Each of the circumferential faces of the polyhedron emits light around the reference surface. The solid LED light bulb according to claim 2, wherein the LED light source (4) is further fixed on a top surface of the polyhedron and emits light on a top surface of the polyhedron. The solid LED light bulb according to claim 1, characterized in that: the heat dissipation bracket (3) is made of metal or thermally conductive ceramic or thermally conductive plastic. The solid LED light bulb according to claim 1, characterized in that: the heat dissipating bracket (3) has an outer shape of a truncated cone or a pyramid or a cylindrical or prismatic shape. The solid LED light bulb according to claim 1, wherein the solid LED bulb has the same shape and size as an incandescent lamp of the same specification. A solid LED light bulb according to claim 1, characterized in that the LED light source (4) is located at the center of illumination of the bulb housing (2). The solid LED light bulb according to claim 1, characterized in that the blister (2) is injection molded by using silicone or soft PVC. The solid LED light bulb according to claim 1, wherein the blister (2) has a pear shape or a spherical shape or a candle shape. A solid LED light bulb according to claim 1, characterized in that the lamp holder (1) is of the type E27 or E26 or E14 or E12 or GU10 or GU5.3 or B22.

PCT/CN2014/078166 2013-10-31 2014-05-22 Solid led lamp bulb WO2015062252A1 (en)

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